CN107026397A - Six-shaft industrial robot spark plug porcelain base Zi Dong Zhuan Portland systems - Google Patents
Six-shaft industrial robot spark plug porcelain base Zi Dong Zhuan Portland systems Download PDFInfo
- Publication number
- CN107026397A CN107026397A CN201710359821.8A CN201710359821A CN107026397A CN 107026397 A CN107026397 A CN 107026397A CN 201710359821 A CN201710359821 A CN 201710359821A CN 107026397 A CN107026397 A CN 107026397A
- Authority
- CN
- China
- Prior art keywords
- porcelain base
- crucible
- alms bowl
- receiver
- rotating disk
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01T—SPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
- H01T21/00—Apparatus or processes specially adapted for the manufacture or maintenance of spark gaps or sparking plugs
- H01T21/02—Apparatus or processes specially adapted for the manufacture or maintenance of spark gaps or sparking plugs of sparking plugs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
Abstract
The present invention carries out automatic detection and put in order for the porcelain base that spark plug porcelain base production equipment is made, and substitutes traditional pure hand labour, completes the porcelain base quality testing Yu Zhuan Portland tasks to being generated on spark plug porcelain base production line.The present invention includes conveyer belt, vision-based detection camera, material discharging machine, the fixture of six-shaft industrial robot and its end institute band, the six functionses such as rotating disk and PLC control system module is constituted, qualified porcelain base is transported on the pallet on material discharging machine by the spark plug porcelain base that conveyer belt generates porcelain base production line after being compared through vision-based detection camera image, underproof porcelain base is imported into waste recovery case, six-shaft industrial robot is put into the crucible alms bowl on rotating disk with the porcelain base that certain amount is arranged on the fixture of its end crawl pallet, after the crucible alms bowl of operating position is piled, rotating disk automatically can remove the crucible alms bowl filled from working position, and empty crucible alms bowl is transferred to working position, secondary positioning is carried out to the sky crucible alms bowl with cylinder.
Description
Technical field
The present invention relates to the spark plug porcelain base Zi Dong Zhuan Portland that a kind of utilization six-shaft industrial robot and its corollary equipment are constituted
System, the porcelain base automatic detection belonged on industrial robot automatic loading/unloading field, especially spark plug production line and pendulum in order
Field is put, the system can substitute hand labor, completed to the porcelain base quality testing generated on spark plug porcelain base production line and dress
Portland tasks.
Background technology
Spark plug is that high-tension current is introduced into cylinder in gasoline engine ignition system to produce electric spark, to light combustion mixture
The part of body.Mainly it is made up of wiring nut, insulator, wiring screw rod, central electrode, lateral electrode and shell, lateral electrode weldering
It is connected on shell.A spark plug will be changed after each automobile typically 30,000 kilometers of traveling, 4 to 6 spark plugs are changed every time,
As people are more and more universal to automobile use, the consumption of spark plug is very big.
General fired by porcelain base of the insulator of spark plug forms, and porcelain base adds after isostatic press is suppressed through perforation and profile
The processing of porcelain base is completed after the techniques such as work.In traditional processing production, finished product porcelain base is the work by the station when getting off from conveyer belt
People carries out what is sorted after checking one by one to porcelain base, often covers at least one last workman of production equipment to complete to check and sorting work
Make, although work is simple from not people.
With industrial automation and the continuous progress of intelligent equipment technology, the workman in increasing conventional operation post
The equipment that is being automated especially industrial robot is replaced, six-shaft industrial robot spark plug porcelain base Zi Dong Zhuan Portland of the present invention
The development of system can substitute and sort workman to the inspection of porcelain base on porcelain base production line, complete the inspection to porcelain base and put with sorting
Work.
The content of the invention
It is an object of the invention to:There is provided a kind of automatic intelligent equipment to substitute the workman on porcelain base production line, complete
Porcelain base is checked and sorting work, reduces hand inspection and the maloperation in sort process, improves the overall automatic of apparatus for production line
Change and intelligent level, reduce the artificial intervention to production process, reduce the human cost of manufacturing enterprise.
To achieve these goals, the present invention is realized according to following technical scheme:Six-shaft industrial robot spark plug porcelain base
Fixture of the Zi Dong Zhuan Portland systems including conveyer belt, vision-based detection camera, material discharging machine, six-shaft industrial robot and its end institute band,
The six functionses such as rotating disk and PLC control system module is constituted, and the spark plug porcelain base that conveyer belt generates porcelain base production line is through regarding
Feeling detection camera image comparison result, qualified porcelain base is transported on the pallet on material discharging machine, by the underproof porcelain base of comparison result
Waste recovery case is imported, six-shaft industrial robot captures what is arranged on pallet by certain amount with installed in the fixture of its end
Porcelain base is put into the crucible alms bowl on rotating disk, after the crucible alms bowl of operating position is piled, and rotating disk can be automatically by the crucible alms bowl filled
Produced from working position, and empty crucible alms bowl is transferred to working position, secondary positioning is carried out to the sky crucible alms bowl with cylinder.
Further, the porcelain base for porcelain base production equipment to be produced is transported to the conveyer belt of material discharging machine installed in adjustable height
On the support of degree.There is flange flat belt side on conveyer belt, has the side of flange during normal work lower than without the one of flange
Side, inclined degree can be adjusted, to ensure that porcelain base is located against flange transmission on the conveyor belt;Perpendicular to the defeated of flange
The expeller that slightly above flange height is distributed with belt surface by constant space is sent, conveyer belt drives in the PLC servomotors controlled
Intermittent movement, the kinetic characteristic parameter of intermittent movement are done under dynamic(Movement velocity, Acceleration and deceleration time, run duration and cycle etc.)Can
To be changed according to the production cycle of porcelain base production equipment on the display screen that PLC is controlled, to meet the production speed of porcelain base production line
Degree.
Further, system before porcelain base enters material discharging machine receiver to the inspection work of porcelain base quality by installed in conveying
Vision-based detection camera with side is completed, and described vision-based detection camera is arranged on porcelain base and connect by the expeller push-in on conveyer belt
Second position before charging tray groove, that is, produce the porcelain base of vision-based detection result before receiver is entered, can also be on the conveyor belt
Stop once, current dwell time is used for holding fix when PLC controls receiver stopping on material discharging machine, if the detection of porcelain base is
Qualified, then receiver is parked in next filling position, allows qualified products to enter receiver;If underproof, then it is parked in and keeps away
Allow position, allow substandard product to fall into waste material guiding gutter and flow into waste recovery case.
Further receiver is fixed in material discharging machine frame, can adjust spiral shell by the height being fixed on DOCK LEVELER
Handwheel position and frame upper mounted plate on bar adjust receiver height, convenient and conveyer belt height to the nut location of side position
Alignment.Receiver on material discharging machine is made up of two parts, and its front end groove has certain inclination angle relative to rearmost flute, its two ends
Difference in height be maximum position radius and rear entrance groove part radius on spark plug porcelain base difference, if being uniformly distributed on receiver
Dry groove, the radius of each groove is slightly less than the maximum position radius of spark plug porcelain base, and splicing back-end disk has profiling transition circle
Angle, prevents spark plug porcelain base from being fallen down because moving too fast from rear end, the number of recesses of receiver is than often going what is put in crucible alms bowl
Porcelain base quantity maximum is more one.
Further, the fixture two ends for the porcelain discharged on receiver base to be picked up are divided into two pieces or three pieces, and every piece all
Set by the driving of single cylinder to make fixture clamping stabilization, the with good grounds clamped spark plug porcelain base size of fixture clamping face
The groove of meter, the surface of groove is stained with flexible material, and when clamp, the deformation of flexible material can preferably complete clamping
Action.Fixture is before receiver fills next disk, the porcelain base that robot opens up into fixture on setting position wait receiver
When reaching the quantity of setting, porcelain base is put into and turned after fixture picks up rapidly these porcelain bases by robot according to the route of setting
Setting position on disk in crucible alms bowl.
Further, there is the station of six placement crucible alms bowls on rotating disk, the spark plug porcelain base fetched from receiver is put into
Crucible alms bowl be work at present station, the face of station three by one be arranged on guide rail on framework surround, the framework can be by gas
Cylinder drives edge guide rail is slided up and down, and in framework side, the cylinder equipped with a horizontal direction is slided up and down with framework, when upper
When being raised to correct position, cylinder stretches out the opposite side that the crucible alms bowl for being in working position is pushed to framework, realizes to working position crucible
The secondary clamping and positioning of alms bowl.After the crucible alms bowl for being in working position piles porcelain base, PLC sends signal, and horizontal air cylinder retracts, framework
Decline under cylinder action along guide rail after a segment distance, rotating disk turns over a station, an empty earthenware under servomotor effect
Crucible alms bowl reaches working position, and framework rises to setting position under cylinder action, and empty crucible alms bowl is positioned at pre- by horizontal air cylinder release
Positioning is put.Six stations on rotating disk are fixed in the disc face driven by servomotor, and each station is towards circle disk center one
Side is above the side away from disc centre, and what is contacted with crucible alms bowl bottom is four steel balls, can reduce aforementioned levels cylinder
Promotion resistance, be electric control box under rotating disk, the related components such as PLC, drive control device are installed here.
Brief description of the drawings
The present invention is further detailed explanation with reference to the accompanying drawings and detailed description:
Fig. 1 is the schematic diagram of presently preferred embodiments of the present invention;
Fig. 2 is rotating disk schematic diagram of the present invention;
Fig. 3 is material discharging machine schematic diagram;
Fig. 4 is conveyer belt schematic diagram;
Fig. 5 is the fixture schematic diagram that arm end is installed;
Fig. 6 is receiver schematic diagram.
Embodiment
Next by with reference to accompanying drawing and preferred embodiment come illustrate the present invention technic relization scheme.
Understood with reference to Fig. 1, the present invention is by mounting base 1, robot raising bracket 11, six-shaft industrial robot 10, material discharging machine
2, waste recovery case 3, conveyer belt 4, waste material guiding gutter 5, vision-based detection camera mounting bracket 6, vision-based detection camera 7, rotating disk 8 and machine
The grade of device people's end clamp group 9 is constituted.
Understood with reference to Fig. 2, rotating disk 8 includes work crucible alms bowl clamping and positioning unit 80, the electric-controlled that support and shell are surrounded
Case 81 processed, rotating disk and 6 crucible alms bowls composition rotary table 82 on rotating disk.Wherein work crucible alms bowl clamping and positioning list
Member 80 includes the sliding panel 801 that can be slided up and down on upright guide rail 804, the cylinder 802 that driving sliding panel 801 is slided, peace
Supporting plate 805 on sliding panel 801, equipped with two bearings on 803 and 806 installed in the two ends of supporting plate 805,803, on 806
The framework constituted equipped with a horizontal air cylinder 807,803,805 and 806 is fixed on sliding panel 801 by 805, in cylinder 802
Slided up and down under driving on guide rail 804, the bearing on 803 when framework is slided as directive wheel, the horizontal air cylinder on 806
During 807 release, bearing is used as the strong point to turn into the positioning datum point of crucible alms bowl.Crucible alms bowl 820 is placed on 6 crucible alms bowl holders
In, each crucible alms bowl holder is fixed on substrate 822 by the substrate 822 being fixed on rotating disk and is raised plate 821 and outer baffle-plate
824, and four buphthalmos 823 of the mounted in pairs on plate and outer baffle is raised constitute, such design makes crucible alms bowl in rotating disk
On when putting its be higher than one end away from pivot towards one end of pivot, facilitate robot that porcelain base is put into crucible alms bowl
In.
Understand that material discharging machine heightens screw rod 21, four guide rods 22, height adjusting handle 23, method by support 20 with reference to Fig. 3
Blue axle sleeve 24, row module 26 and row module mounting plate 25, receiver 27 are constituted, and support 20 is by bottom plate 201 and fixed plate 203
And two pipes 203 being welded between two plates are combined, one end flange shaft sleeve 24 of guide rod 22 is fixed on row mould
On block installing plate 25, the other end is passed through on fixed plate 203 and its flange shaft sleeve being fixed on 203, height adjusting screw rod 21
Below handwheel 23, the opposite side of fixed plate 203 has a locking nut(Do not marked in figure), during system debug, will first be fixed on
Lock screw in fixed plate 203 on each flange shaft sleeve 24 unclamps, and guide rod 22 is moved freely in axle sleeve, if
To up-regulation, then unclamp after nut, rotation hand wheel 23, make row module 25 and be fixed thereon receiver 27 to rise, to suitable height
After degree, square nut under height adjusting screw rod is first locked, then lock the locking screw on the flange shaft sleeve 24 coordinated with each guide rod 22
It is female;, whereas if be to downward, then to unclamp handwheel 23, under gravity, row module 25 and receiver 27 is fixed thereon
Decline, when the location of its is slightly below the height to be adjusted, then rotate backward handwheel 23, make row module 25 and be fixed on it
Upper receiver 27, which is risen to after proper height, locks after lower square nut, then locks on the flange shaft sleeve 24 coordinated with each guide rod 22
Locking nut.
As shown in Figure 4, conveyer belt is by brackets with height-adjustable 40, connecting plate 41, regulating bolt 42, fixing bolt 43, conveying
Tape frame 44, flat belt 45, flat belt flange 46, the expeller 47 and belt being distributed in by constant space on flat belt drives mould
Block 48 is constituted.Connecting plate 41 is L-shaped, is simultaneously fixed in conveyor belt frame 44, simultaneously passes through regulating bolt 42 and fixed spiral shell
Bolt 43 is fixed on support 40, when need adjust conveyer belt be transversely to the conveying direction plane inclination when, first by regulating bolt
42 unclamp, and slightly unclamp fixing bolt 43, and grasping conveyer belt makes it turn to behind suitable position, locks regulating bolt 42
With fixing bolt 43.There is flange the side of flat belt 45, while contact is flat when spark plug blank 95 is conveyed on conveyer belt 4
On belt 45, while leaning against in flange 46, finally pushed it into by expeller 47 in the hopper of receiver 27.Expeller 47 is uniform
Ground is bonded at the surface of flat belt 45, vertical and slightly above flange 46, and its length is about the half of flat belt width.
As shown in Figure 5, the fixture group 9 installed in six-shaft industrial robot end is by installation base plate 90, cylinder 91, activity folder
Plate installing plate 92, strap installing plate 93, clamping plate 94 is constituted.95 be the porcelain base being clamped in fixture.In the present embodiment, gas
Cylinder 91, ambulatory splint installing plate 92 and strap installing plate 93 have three, and clamping plate 94 is also three groups.Fixture clamping face has root
The groove designed according to clamped spark plug porcelain base size, the surface of groove is stained with flexible material, soft when clamp
The deformation of material can preferably complete holding action.
It will be appreciated from fig. 6 that receiver is made up of front end 271 with rear end 272, the groove in its front end 271 is relative to rear end 272
Groove have certain inclination angle, the difference in height at its two ends is that maximum position radius enters groove part with after on spark plug porcelain base 95
Several grooves are uniformly distributed on the difference of radius, receiver 27, the radius of each groove is slightly less than the maximum position of spark plug porcelain base
Locate radius, splicing back-end disk has a profiling knuckle, the number of recesses of receiver is than often row is put in crucible alms bowl porcelain base quantity
Maximum is more one.
Further, control sequential logic of the invention is as follows:Porcelain base production equipment is according to certain cycle toward on conveyer belt
Porcelain base is put into, when being put into porcelain base every time, conveyer belt stops the porcelain base for preparing then to be put into from production equipment in advance, while PLC
Send signal and comparison of taking pictures is carried out to the porcelain base for being parked in position below by vision-based detection camera, and comparison result is transmitted to PLC
Memory cell, while PLC drives receiver in row module to reach suitable position according to the result of last vision-based detection
Put, the qualified porcelain base closed on receiver position is pushed into corresponding hopper on receiver when waiting conveyer belt startup next time(Or
Avoid in unqualified porcelain base push-in waste material guide groove);After porcelain base production equipment completes porcelain base being put into conveyer belt, conveyer belt exists
Stopped after servomotor driving one station of lower accurately reach, wait porcelain base production equipment to be put into next new porcelain base.At this
During, the porcelain base of conveyer belt foremost is pushed out conveyer belt(Qualified pushes to receiver, and underproof push-in waste material is oriented to
Groove), it is previous stop vision-based detection camera under porcelain base come most advanced position, the porcelain base of its latter position enters vision-based detection
Position.After band to be conveyed stops, PLC sends signal to vision-based detection camera and row module again, so circulation.When on receiver
Porcelain base quantity reach after preset value that PLC stays in receiver side, mounted in machinery to opening already etc. according to its internal calculation result
The clamp cylinder of hand end sends signal, picks up the porcelain base discharged, is put into according to the route of setting on the working position on rotating disk
Crucible alms bowl in.Meanwhile, next qualified porcelain base on conveyer belt foremost expects empty when being pushed into the previous clamping of receiver
After groove, when next conveyer belt is out of service, row module traffic direction reversely, receiver with it is opposite with last time splicing in proper order according to
It is secondary with catching qualified porcelain base.The time cycle that porcelain base on fixture is put into crucible alms bowl is less than by manipulator, and hopper is put by porcelain base
The full time.When working position crucible alms bowl piles porcelain base by manipulator on rotating disk, PLC is according to result of calculation, the water on first framework
Flat cylinder is retracted, and rear vertical cylinder pulls down framework in place, and rear PLC gives rotating disk motor signal in place, rotates rotating disk
60 °, upwards, rear horizontal air cylinder is released in place clamps the new crucible alms bowl into working position to rear vertical cylinder driver framework in place,
Complete secondary positioning.The time that a series of actions rotated above is completed equally is less than the time that hopper is occupied by porcelain base.
Further, when production line produces various sizes of spark plug porcelain base product, it is necessary to change the material of correspondingly-sized
Groove 27 and fixture clamping plate 94, while changing the operational factor of conveyer belt in PLC control program, the control parameter of row module, folder
Tool picks up and put down the location parameter of blank.
Applicant states, above content is that to combine specific preferred embodiment made for the present invention further specifically
It is bright, it is impossible to assert that the specific implementation of invention is confined to these explanations.For the ordinary skill people of the technical field of the invention
For member, without departing from the inventive concept of the premise, some simple deduction or replace can also be made, should be all considered as belonging to
Protection scope of the present invention.
Claims (12)
1. six-shaft industrial robot spark plug porcelain base Zi Dong Zhuan Portland systems, including conveyer belt, vision-based detection camera, material discharging machine, six
The six functionses modules such as the fixture and rotating disk and PLC control system of shaft industrial robot and its end institute band are constituted, conveyer belt
Qualified porcelain base is transported to material discharging machine by the spark plug porcelain base that porcelain base production line is generated after being compared through vision-based detection camera image
On pallet on, by underproof porcelain base import waste recovery case, six-shaft industrial robot crawl pallet on certain amount arrangement
Good porcelain base is put into the crucible alms bowl on rotating disk, and after the crucible alms bowl of operating position is piled, rotating disk can be automatically by the earthenware filled
Crucible alms bowl is removed from working position, and empty crucible alms bowl is transferred into working position and secondary positioning is completed.
2. there is flange the conveyer belt side as described in right 1, side of the side lower than without flange for having flange during normal work,
The degree being less than can be adjusted, to ensure that porcelain base is located against flange transmission on the conveyor belt, perpendicular to the conveying of flange
The expeller of slightly above flange height, the servomotor driving that conveyer belt is controlled in PLC is distributed with belt surface by constant space
Under do intermittent movement, the kinetic characteristic parameter of intermittent movement(Movement velocity, Acceleration and deceleration time, run duration and cycle etc.)Can be with
Changed according to the production cycle of porcelain base production equipment on the display screen that PLC is controlled.
3. further, the vision-based detection camera as described in right 1 is arranged on second position that porcelain base is pushed into before receiver groove,
The porcelain base of vision-based detection result is produced before receiver is entered, can also be stopped on the conveyor belt once, current dwell time is used
Holding fix when PLC controls receiver stopping on material discharging machine, if the detection of porcelain base is qualified, receiver is parked in next
Filling position, allows qualified products to enter receiver;If underproof, then avoidance position is parked in, allows substandard product to fall into
Waste material guide groove.
4. further, the receiver on material discharging machine as described in right 1 is made up of two parts, and its front end groove is recessed relative to rear end
Groove has inclination, and its inclined height is maximum position radius and the rear difference for entering groove part radius on spark plug porcelain base.
5. further, several grooves are uniformly distributed on the receiver as described in right 4, the radius of each groove is slightly less than spark
Fill in the maximum position radius of porcelain base, splicing back-end disk has profiling knuckle, prevent spark plug porcelain base because move it is too fast and from rear
Make a clean sweep of down.
6. one more than the porcelain base quantity maximum that further, such as number of recesses of the receiver of right 4 is put than often being gone in crucible alms bowl.
7. the fixture two ends as described in right 1 are divided into two pieces or three pieces, every piece all is driven to press from both sides fixture by single cylinder
It is fixed to keep steady.
8. the with good grounds clamped spark plug porcelain base size of fixture clamping face and the groove designed, the surface of groove is stained with soft material
Material, when clamp, the deformation of flexible material can preferably complete holding action.
9. further, the fixture as described in right 7 is before receiver fills next disk, fixture is opened up into setting position by robot
Put and wait the porcelain base on receiver when reaching the quantity of setting, robot is after fixture picks up these porcelain bases, according to setting
Porcelain base is put into the setting position on rotating disk in crucible alms bowl by route.
10. further, there is the station of six placement crucible alms bowls on the rotating disk as described in right 1, by the fire fetched from receiver
The crucible alms bowl that flower plug porcelain base is put into is work at present station, and the face of station three is surrounded by a framework being arranged on guide rail, should
Framework can be driven by the cylinder along guide rail and slide up and down, and in framework side, the cylinder equipped with a horizontal direction is with framework
Lower slider, when rising to correct position, cylinder stretches out the opposite side that the crucible alms bowl for being in working position is pushed to framework, realization pair
The clamping and positioning of working position crucible alms bowl.
11. after the crucible alms bowl for being in working position piles porcelain base, PLC sends signal, horizontal air cylinder retracts, and framework is in cylinder action
Lower to decline along guide rail after a segment distance, rotating disk turns over a station under servomotor effect, and an empty crucible alms bowl reaches work
Make position, framework rises to setting position under cylinder action, and horizontal air cylinder is released empty crucible alms bowl being positioned at precalculated position.
12. further, six stations on rotating disk are fixed in the disc face driven by servomotor, each station direction circle
Disk center of circle side is above towards the side on the outside of disk, and what is contacted with crucible alms bowl bottom is four steel balls, can be reduced foregoing
It is electric control box under the promotion resistance of horizontal air cylinder, rotating disk, the related components such as PLC, drive control device are installed here.
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