CN107012075A - A kind of Zymolysis Equipment - Google Patents
A kind of Zymolysis Equipment Download PDFInfo
- Publication number
- CN107012075A CN107012075A CN201710250739.1A CN201710250739A CN107012075A CN 107012075 A CN107012075 A CN 107012075A CN 201710250739 A CN201710250739 A CN 201710250739A CN 107012075 A CN107012075 A CN 107012075A
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- CN
- China
- Prior art keywords
- fermentation
- layer
- fermentation layer
- speed
- zymolysis equipment
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M21/00—Bioreactors or fermenters specially adapted for specific uses
- C12M21/16—Solid state fermenters, e.g. for koji production
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M29/00—Means for introduction, extraction or recirculation of materials, e.g. pumps
- C12M29/06—Nozzles; Sprayers; Spargers; Diffusers
Abstract
The present invention relates to a kind of Zymolysis Equipment.Include and at least one layer of fermentation layer is provided with fermentation cabinet frame, the fermentation cabinet frame, the fermentation cabinet frame, passage is formed between each fermentation layer, every layer of fermentation layer two ends set sealing device that adjacent fermentation layer is isolated into relatively independent fermenting space；Another to set drive device, the drive device drives the fermentation layer operating, and the drive device possesses high-speed driving, the function of driven at low speed, fermentation layer is formed high speed, two kinds of different motion states of low-speed running.The invention provides a kind of box Zymolysis Equipment, automatic cleaning, sterilizing, the effectively work such as radiating can be realized, full-automatic consecutive production is realized.
Description
Technical field
The present invention relates to a kind of solid state fermentation equipment, more particularly to a kind of box-solid-state fementation equipment belongs to fermentation work
Journey process equipment field.
Background technology
Formula hair is piled up using traditional by the widely used solid-state fermentation process production of Fermentation Engineering of China, most manufacturing enterprise
Fermenting process, including:Level land stacking type, three kinds of methods of pool and slot type；The fermentation process is used as fermentation with cement pit or wooden case
Instrument, manual work, the labor intensity of workman are used from material carrying, mixing, inoculation, cloth, loose and temperature detection etc.
Greatly, and efficiency is very low, attenuation degree is mainly by artificial micro-judgment, but artificial frequent turnover can destroy fermentation ring
Border, easily makes material be infected by extraneous miscellaneous bacteria, has a strong impact on the quality of fermented product.
Recently as the demand more and more higher of fermented product, the rising of cost of labor, market is automatic to Large Scale and Continuous
The demand for changing Zymolysis Equipment is more and more, and patent CN1279157C discloses a kind of continuity Zymolysis Equipment, can the big rule of continuity
Mould is produced, and realizes the mechanization production of some degree.But temperature control, casing cleaning, sterilizing in fermentation process etc.
Operation stills need artificial progress, not yet realizes automation, consecutive production.
The content of the invention
The present invention is directed to drawbacks described above, it is therefore intended that provide a kind of box Zymolysis Equipment, can realize that automatic cleaning, sterilization disappear
Poison, the effectively work such as radiating, realize full-automatic consecutive production.
It is for this technical solution adopted by the present invention：Include fermentation cabinet frame, the fermentation cabinet frame, the fermenting case
It is provided with framework between at least one layer of fermentation layer, each fermentation layer and forms passage, every layer of fermentation layer two ends sets sealing device will
Adjacent fermentation layer is isolated into relatively independent fermenting space；
Another to set drive device, the drive device driving fermentation layer operating, the drive device possesses high-speed driving, low speed and driven
Dynamic function, makes fermentation layer form high speed, two kinds of different motion states of low-speed running.
The sealing device includes the screen for being arranged on the fermentation layer two ends, and material is provided with when the fermentation layer is logical
When, the bottom of the screen stretches to the bed of material and is internally formed the isolation to gas between adjacent fermentation layer.
The delivery board sidepiece of the fermentation layer is provided with wallboard and backplate, and the backplate bottom and delivery board, which are formed, closely to be connect
Touch, the wallboard and backplate are overlapping at least in the presence of one in longitudinal direction.
The drive device includes realizing the driven at low speed device of fermentation layer low-speed running and realizes that fermentation layer runs at high speed
High-speed driving device；
The driven at low speed device includes main motor and the clutch connected with main motor, and the clutch is passed by gear-box
Dynamic device driving fermentation layer operating；
The high-speed driving device includes stand-by motor and the shaft coupling connected with stand-by motor, and the shaft coupling passes through same
The driving fermentation layer operating of gearbox drive device.
The fermentation layer is provided with and the vertically disposed turn-down rig in material movement direction, and the turn-down rig includes stirring
Axle and some material rotating plates being arranged on stirring axle, the material rotating plate include some upset blades in circumferentially direction, described to turn over
Turn blade to be formed in edge part upset by straight panel, turning part is in circular arc；
The straight panel of the upset blade is identical with the direction of material movement, and the direction of turning part and material movement is vertical.
Include four upset blades of circumferentially direction spaced set on the material rotating plate, wherein being on a material rotating plate
The another two upsets blade being symmetrical set on symmetrically arranged two upset blade and material rotating plate adjacent thereto is arranged in a crossed manner, with
Formed and the gamut of material is overturn.
The fermenting case base of frame, which is provided with, drops down bucket.
The conveyer of the fermentation layer is that both sides are provided with for chain drive in chain drive, the fermentation cabinet frame
Guide rail, the partial roller of the chain and guide rail contact is provided with flange, and the flange, which supports to be located on guide rail, makes guide rail be formed to chain
The limitation of bar in the radial direction.
It is an advantage of the invention that：1st, casing uses modularized design, and the freedom of casing quantity can be realized according to output demand
Configuration, casing be all-sealed structure form, prevent the gas leak produced in fermentation process, can also realize as requested oxygen consumption,
Anaerobic fermentation, improves production environment；
2nd, material all at the uniform velocity conveys blanking during the fermentation, and without artificial carrying, extensive consecutive production can be achieved；
3rd, the integrated 2 sets of power assemblies of whole equipment, can be achieved fermentation and are independently carried out with cleaning, changeable cleaning mould after the completion of fermentation
Formula, realizes automatic cleaning box house；
4th, box house is equipped with disinfecting device, and whole fermentation, cleaning, sterilization process realize automation, thoroughly solved
Traditional zymotic engineering labor intensity is big, the drawbacks of being controlled by people's experience.
5th, it should be noted that the driven at low speed and high-speed driving of the present invention, speed difference are larger（More than 200 times）, two
Individual motor is the two ends for same input shaft for being connected to gear-box, when ensureing to rotate at a high speed by the effect of clutch, low speed electricity
Machine will not transfer burn, it is ensured that the operational reliability and stability of Zymolysis Equipment of the present invention.
Brief description of the drawings
Fig. 1 is structural representation of the invention.
Fig. 2 is three dimensional structure diagram of the invention.
Fig. 3 is driving structure schematic diagram of the present invention.
Fig. 4 is A portions enlarged drawing in Fig. 3.
Fig. 5 is the structural representation of stirring case of the present invention.
Fig. 6 is the structural representation of turn-down rig of the present invention.
Fig. 7 is the 3-D view of turn-down rig of the present invention.
Fig. 8 is the structural representation of stirring moldboard.
Fig. 9 is sealing structural representation of the present invention.
Figure 10 is B portions enlarged drawing in Fig. 9.
Figure 11 is the structural representation of small backplate of the invention.
Figure 12 is Figure 11 top view.
Figure 13 is C portions enlarged drawing in Figure 12.
1 it is drive device in figure, 2 be the bed of material, 3 be turn-down rig, 4 be fermentation cabinet frame, 5 be carrier chain, 6 is spreading
Device, 7 be supporting leg, 8 for drop down bucket, 9 be screen, 10 be stand-by motor, 11 be shaft coupling, 12 be gear-box, 13 be main motor,
14 be clutch, 15 be water injector, 16 be screen, 17 be creeper tread, 18 be dividing plate, 19 be small backplate, 20 be backgauge dress
Put, 21 be spindle nose, 22 be moldboard, 23 be erecting by overhang, 24 be wallboard.
Embodiment
The present invention is made below in conjunction with the accompanying drawings and being further illustrated, to be better understood from the present invention.
Operation principle：Fig. 1 is fundamental diagram
Material flows into dispersion device by charging aperture, uniformly falls into fermentation box house, drives creeper tread to rotate by carrier chain（Figure
3）, evenly by material forwards transportation, turn-down rig is furnished with inside the bed of material, material is subjected to loosening radiating, gas needed for fermentation
Enter from casing top inlet scoop, discharged from the air port of opposite side, form an air inlet/outlet loop, material is in closed casing
Portion completes whole fermentation process；Casing top coordinates bactericidal lamp to use equipped with nozzle spray thimerosal, kills fermentation process and produces
Bacterium.
2 sets of power assemblies of integration of equipments, are respectively used to different operating modes, can automatically switch, without manual control；According to
The duration of fermentation and the difference of scavenging period, adapted different rotating speeds（Rotating speed differs more than 200 times）, pass through motor-clutch-tooth
Roller box is driven, and realizes the differentiation operating that a rooted tooth box input shaft is shared under different working modes（Fig. 3）；Main motor during fermentation
Rotating speed is slow, can drive other end stand-by motor transfer, and main motor stops during cleaning, and stand-by motor is started working, now by from
Clutch is automatic to disengage not transfer by main motor, drives carrier chain fast turn-around, and top jet nozzle opens continual rinsing creeper tread, saves
Washing time, while opening side nozzle rinse box side, water for cleaning is flowed out by dropping down bucket, realizes automatic cleaning.
1. material is in continuous motion state, at the uniform velocity produce, maximization, mechanization production can be achieved.
2. fermentation process full-automation production, participates in the work such as charging, stirring without artificial, improves production efficiency.
3. realizing automatic cleaning fermentation casing, workman's workload is reduced.
4. inside is equipped with devices such as thermometric, sterilizations, overall process is controllable, improves fermentation quality.
Material flows into dispersion device, uniformly falls on fermentation box house creeper tread and is fermented, by defeated while fermentation
Chain is sent, creeper tread is driven, evenly by material forwards transportation, realizes that continuity is fermented；
3 layers of upper, middle and lower is separate sealed casing, and upper, middle and lower direction is separated by the stainless dividing plate of casing, individual layer tank ends
The seal form contacted using screen with material, screen selects heat-resisting and anticorrosive elastomeric material, is effectively contacted with material
Simultaneously, moreover it is possible to keep certain toughness；Creeper tread is with wallboard by way of small backplate and the vertical cross sealed of wallboard（Fig. 6）,
An independent confined space is formed by every layer, realizes that gas does not leak in box house all the time, each layer can be independently passed through
Different gas, realizes anaerobism, the synchronous progress of oxygen consumption fermentation, non-interference；
Box house is furnished with turn-down rig（See Fig. 4,5）, and be distributed in inside the bed of material, turn-down rig is welded by moldboard every certain spacing
Connect and form, there is certain radian at moldboard edge, and is formed with angle bending, switching process can greatly reduce moldboard and be transported with material
The resistance in defeated direction, is not material and is axially moveable again, while material is loosened, is conducive to fermentation production inside material
Raw heat is distributed；
After the completion of fermentation, the atomizer of casing top can be opened, the bactericidal lamp inside thimerosal, cooperation is sprayed, kills fermentation
The bacterium of generation；
2 sets of power assemblies of integration of equipments, are respectively used to different operating modes, can automatically switch, without manual control；According to rotating speed
Difference, being used for of low-rotate speed ferment work, and fast rotating speed is used for cleaning；During fermentation work, main motor passes through clutch band
Moving gear case is rotated, and drives carrier chain to convey the stand-by motor transfer of material, now gear-box opposite side；
During cleaning, stand-by motor drives gear-box quick rotation by shaft coupling, and the main motor of opposite side is automatic by clutch
Disengage not transfer；Under cleaning model, carrier chain fast turn-around, top jet nozzle continual rinsing creeper tread（Fig. 3）, significantly save and rinse
Time, while opening side nozzle rinse box side（Fig. 4）, water is by dropping down bucket outflow（Fig. 2）.
Spray equipment is made up of side spray water pipe, top sparge pipe, the part of sterilization pipe 3；Side spray water pipe-spray both sides wallboard；
Creeper tread quick rotation during top sparge pipe-cleaning, the continual rinsing creeper tread from sparge pipe；It is equipped with sterilization pipe-sterilization pipe
Thimerosal is covered whole casing by atomizer, maximization.
Claims (8)
1. a kind of Zymolysis Equipment, it is characterised in that include fermentation cabinet frame, the fermentation cabinet frame, the fermentation cabinet frame
Inside it is provided between at least one layer of fermentation layer, each fermentation layer and forms passage, every layer of fermentation layer two ends sets sealing device will be adjacent
Fermentation layer is isolated into relatively independent fermenting space；
Another to set drive device, the drive device driving fermentation layer operating, the drive device possesses high-speed driving, low speed and driven
Dynamic function, makes fermentation layer form high speed, two kinds of different motion states of low-speed running.
2. a kind of Zymolysis Equipment according to claim 1, it is characterised in that the sealing device include be arranged on it is described
The screen at fermentation layer two ends, when the fermentation layer is logical is provided with material, the bottom of the screen stretches to shape inside the bed of material
The isolation of gas between paired adjacent fermentation layer.
3. a kind of Zymolysis Equipment according to claim 1 or 2, it is characterised in that the delivery board sidepiece of the fermentation layer is set
Be equipped with wallboard and backplate, the backplate bottom and delivery board formation are in close contact, the wallboard and backplate in longitudinal direction at least
It is overlapping in the presence of one；
Two adjacent plates adjoiners form staggered form overlay structure, and what the staggered form overlay structure was illustrated is：Wherein one shield
Plate departs from the step surface in circular arc transition in backplate in adjoiner formation, and the adjacent surface of the step surface and another backplate is formed
The type of attachment being brought into close contact.
4. a kind of Zymolysis Equipment according to claim 1, it is characterised in that the drive device includes realizing that fermentation layer is low
The high-speed driving device that the driven at low speed device and realization fermentation layer of speed operating run at high speed；
The driven at low speed device includes main motor and the clutch connected with main motor, and the clutch is passed by gear-box
Dynamic device driving fermentation layer operating；
The high-speed driving device includes stand-by motor and the shaft coupling connected with stand-by motor, and the shaft coupling passes through same
The driving fermentation layer operating of gearbox drive device.
5. a kind of Zymolysis Equipment according to claim 1, it is characterised in that the fermentation layer is provided with and material movement side
To vertically disposed turn-down rig, the turn-down rig includes stirring axle and some material rotating plates being arranged on stirring axle, described
Material rotating plate includes some upset blades in circumferentially direction, and the upset blade is formed by straight panel in edge part upset, described to turn over
Transfer part is in circular arc；
The straight panel of the upset blade is identical with the direction of material movement, and the direction of turning part and material movement is vertical.
6. a kind of Zymolysis Equipment according to claim 5, it is characterised in that include circumferentially direction etc. on the material rotating plate
Four upset blades that spacing is set, wherein be symmetrical set two upset blades and stirring adjacent thereto on a material rotating plate
The another two upsets blade being symmetrical set on plate is arranged in a crossed manner, to form the gamut upset to material.
7. a kind of Zymolysis Equipment according to claim 1, it is characterised in that the fermenting case base of frame, which is provided with, drops down water
Bucket.
8. a kind of Zymolysis Equipment according to claim 1, it is characterised in that the conveyer of the fermentation layer passes for chain
Dynamic, both sides are provided with the guide rail for chain drive in the fermentation cabinet frame, and the partial roller of the chain and guide rail contact is set
There is flange, the flange, which supports to be located at, makes guide rail form the limitation to chain in the radial direction on guide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710250739.1A CN107012075A (en) | 2017-04-17 | 2017-04-17 | A kind of Zymolysis Equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710250739.1A CN107012075A (en) | 2017-04-17 | 2017-04-17 | A kind of Zymolysis Equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107012075A true CN107012075A (en) | 2017-08-04 |
Family
ID=59448559
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710250739.1A Pending CN107012075A (en) | 2017-04-17 | 2017-04-17 | A kind of Zymolysis Equipment |
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| Country | Link |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2264184Y (en) * | 1996-05-21 | 1997-10-08 | 北京绿色环境工程技术研究所 | Dynamic continuous fermentation cellar |
| CN1279157C (en) * | 2004-10-25 | 2006-10-11 | 邱俊达 | Multiple-layered net belt type solid fermentation equipment capable of assembly line type production |
| CN102921697A (en) * | 2012-10-25 | 2013-02-13 | 福建省诏安县绿洲生化有限公司 | Multilayer pipeline type fermentation tower |
| CN203222581U (en) * | 2013-04-16 | 2013-10-02 | 烟台良荣机械精业有限公司 | Wind deflector device |
| CN205576118U (en) * | 2016-05-09 | 2016-09-14 | 兴文县新星农业发展有限责任公司 | Automatic upender of fermentation bed |
| CN205974506U (en) * | 2016-08-30 | 2017-02-22 | 青岛亿鑫源机械有限公司 | Vertical koji bed |
-
2017
- 2017-04-17 CN CN201710250739.1A patent/CN107012075A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2264184Y (en) * | 1996-05-21 | 1997-10-08 | 北京绿色环境工程技术研究所 | Dynamic continuous fermentation cellar |
| CN1279157C (en) * | 2004-10-25 | 2006-10-11 | 邱俊达 | Multiple-layered net belt type solid fermentation equipment capable of assembly line type production |
| CN102921697A (en) * | 2012-10-25 | 2013-02-13 | 福建省诏安县绿洲生化有限公司 | Multilayer pipeline type fermentation tower |
| CN203222581U (en) * | 2013-04-16 | 2013-10-02 | 烟台良荣机械精业有限公司 | Wind deflector device |
| CN205576118U (en) * | 2016-05-09 | 2016-09-14 | 兴文县新星农业发展有限责任公司 | Automatic upender of fermentation bed |
| CN205974506U (en) * | 2016-08-30 | 2017-02-22 | 青岛亿鑫源机械有限公司 | Vertical koji bed |
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Application publication date: 20170804 |