CN2264184Y - Dynamic continuous fermentation cellar - Google Patents
Dynamic continuous fermentation cellar Download PDFInfo
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- CN2264184Y CN2264184Y CN 96211870 CN96211870U CN2264184Y CN 2264184 Y CN2264184 Y CN 2264184Y CN 96211870 CN96211870 CN 96211870 CN 96211870 U CN96211870 U CN 96211870U CN 2264184 Y CN2264184 Y CN 2264184Y
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- continuously fermenting
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Abstract
The utility model relates to a dynamic continuous fermentation cellar which is composed of a cellar body, a charging device, a discharging device and a linked running mechanism, wherein, the linked running mechanism make the charging device and the discharging device move along the cellar body. In order to regulate the moisture of the material in the cellar body and the humidity of the cellar body, the discharging device is provided with a jet head for jetting water or other liquids, and a feed port is provided with a telescopic cover plate. The dynamic continuous fermentation cellar has the advantages of small occupation area, less investment, high productivity, uniform fermented material and high fermentation quality.
Description
The utility model relates to a kind of fermentation unit, in more detail, relates to a kind of fermentation cabin that can dynamically ferment continuously.
The fermenting process of material is broadly divided into anaerobically fermenting and aerobic fermentation two big classes.And the aerobic fermentation process is divided into static aerobic fermentation and two kinds of dynamic aerobic fermentations.So-called aerobic fermentation is actually the ability of making good use of oxygen animalcule decomposing organic matter under the certain environment condition, static or dynamically control the process of this decomposing organic matter of oxygen animalcule down well, reaches the purpose that makes the material fermentation.Static aerobic fermentation generally is to stack material in the open, uses the natural ventilation system supply oxygen, makes the material fermentation.Perhaps material is stored in cellar or the warehouse, forces bubbling air (oxygen), make the material fermentation.The main drawback of static fermentation mode is can not satisfy fully in the fermenting process for the needs of oxygen, and the fermentation of each several part material is inhomogeneous, and therefore, the time of fermentation is long, and productivity is low.In order to eliminate the above-mentioned shortcoming of static fermentation, dynamic fermentation process has been proposed, this fermentation process mainly is when forcing aerating oxygen, and the material that is stored in the feed bin is stirred, the feed bin that perhaps stores material is a kiln body that can rotate.In general, the fermented quality of above-mentioned dynamic fermentation unit and productivity are all than static fermentation height.But still exist batch production institute inherent shortcoming: equipment must be stopped work when charging and discharging, so productivity is restricted; Fixed storage bin floor space is big, and the investment of equipment is big; And very flexible of adjusting production process or the like.
The purpose of this utility model is exactly in order to overcome the shortcoming of the equipment that existing dynamic fermentation adopts, be provided a kind of stoppage time of cancelling equipment, the energy continuous production, floor space is little, less investment, and the high storehouse of dynamically continuously fermenting of the productivity of unit surface.
Further purpose of the present utility model provides a kind of manufacturing of equipment and assembles simple and convenient, can put into production very soon, the level of automation height of charging and discharging, can be according to the size of production lot and the requirement of zymotechnique, adjust equipment rapidly and easily, can guarantee in the fermenting process requirement, thereby guarantee the storehouse of dynamically continuously fermenting of fermented quality oxygen, temperature, humidity.
For achieving the above object, the storehouse of dynamically continuously fermenting of the present utility model comprises: store the fermentation warehouse that material and the various parts of installation or mechanism use, there are opening for feed and feeding unit in the warehouse top, and discharge port and drawing mechanism are arranged at the warehouse bottom; Wherein, feeding unit by loading hopper and the spiral conveying mechanism of material uniformly dispersing in the storehouse before making the interlock travel mechanism that feeding unit vertically moves along warehouse and making fermentation form; Drawing mechanism is by drawing mechanism is formed along interlock row mechanism that warehouse vertically moves with the spiral conveying mechanism that the material after the fermentation is discharged outside the storehouse.
The screw-blade that is located at the spiral conveying mechanism in the drawing mechanism of warehouse bottom is same rotation direction, and the material that promotes after the fermentation advances to a direction, or from the centre separate about two kinds of rotation directions, make material after the fermentation to the both direction discharging; The rotation direction that is located at the vane sheet of the worm conveyor in the feeding unit of warehouse top center then is to be separated by the centre, is divided into left and right two kinds of rotation directions, promotes to infeed unfermentable material in the storehouse to both direction respectively.
Infeed contained moisture of the intravital material in storehouse and the intravital humidity in the storehouse in the fermenting process in order to regulate, the shower nozzle of spray water or other liquid can be set in feeding unit, this shower nozzle is communicated with water (liquid) source by flexible pipe, in case of necessity, pump can be set come fluming water or liquid.
In order to keep the intravital yeasting temperature and humidity in storehouse better, for the opening for feed of warehouse top is provided with the flexible cover plate of the tandem of stretch along with moving of feeding unit spiral conveying mechanism, so that the feed openings of warehouse top is a minimum during charging.
In order to regulate and control material fermenting process in the warehouse, in warehouse, be provided with detection and show the temperature sensor that temperature is used in the storehouse.
To carry out the demand of aerobic fermentation in the warehouse in order adapting to, on the wallboard of warehouse, to have offered many little ventilating pits, and a forced exhaust mouth that has regulated valve that is communicated with vacuum fan is set above warehouse wall portion for oxygen.
Below, describe embodiment of the present utility model in detail with reference to accompanying drawing.In the accompanying drawing:
Fig. 1 is the overall schematic of an embodiment in the storehouse of dynamically continuously fermenting of the present utility model;
Fig. 2 is used for dynamically continuously fermenting the top view of a cover plate of the flexible cover plate of a kind of tandem of opening for feed in storehouse;
Fig. 3 is the side-view of Fig. 2 cover plate.
See also Fig. 1, the warehouse in the storehouse of dynamically continuously fermenting is formed framework by many spreaders 6 and column 7, lays wallboard 51 on framework, and framework is surrounded a warehouse of sealing basically.Wherein, the central authorities at the warehouse top offer a microscler opening for feed, and in the bottom of warehouse rear side, offer a microscler discharge port.Offered many little ventilating pits 17 on the wallboard 5 around the warehouse, and offered a venting port 16 on the top of warehouse sidewall, this venting port 16 is communicated with a vacuum fan, and is provided with the valve (not shown) of control air flow on passage.Like this, by control vacuum fan and valve, just can control the supply of the oxygen in the fermentation cabin.
Feeding unit A is arranged on the top of warehouse, and electric motor 15, reduction box 14, worm conveyor 13, loading hopper 11 and shower nozzle 12 etc. all are installed on the charging support (not shown), and this support then is bearing on the framework of warehouse.It is reciprocating along the length direction of warehouse that interlock travel mechanism 8 can drive above-mentioned charging support.In order to make the charging support walk smoothly, as seen from Figure 1, above-mentioned interlock travel mechanism is provided with before and after being in pairs, with major axis (representing with medullary ray among the figure) the front and back travel mechanism is linked together, and makes its run-in synchronism.Above-mentioned interlock travel mechanism can be various chain drives or rope sheave transmission rig.The charging support is fixed on chain or the wireline, can makes the charging support do straight reciprocating motion.
The worm conveyor 12 of feeding unit has the blade of left and right two kinds of rotation directions of separating from the centre, like this, just can carry the material that enters from central opening for feed to both sides, and material is evenly distributed in the fermentation cabin.
The opening for feed of warehouse top covers with the flexible cover plate of tandem.The structural shape of each piece cover plate 10 of this flexible cover plate as shown in Figures 2 and 3.The width on the top 101 of cover plate 10 and highly all little than its underpart 102 sizes, therefore the top 101 of a cover plate 10 can be inserted in the bottom 102 of another piece cover plate, like this, as long as a cover plate 10 on the termination is connected on the charging support, cover plate just can be along with opening for feed is opened or covered to charging support mobile.
Drawing mechanism B is installed in the bottom of warehouse, and except not establishing loading hopper and shower nozzle, its formation is identical with feeding unit basically, and by electric motor 2, reduction box 3 and worm conveyor 1 are formed.The formation that drives the reciprocating linkage system 4 of whole drawing mechanism B is identical with the linkage system 8 that drives feeding unit A.In the present embodiment, the worm conveyor 1 of discharging has adopted the one-way spiral blade, only to a direction discharging.
The transmitter of temperature and indicating meter all are the devices commonly used in this technical field in detection and the demonstration warehouse, expression among the figure.Operator can be according to the information of indicating meter, the speed and the strength ofdraft of control input and output material, thereby control fermenting process.
The working process in the storehouse of dynamically continuously fermenting of the present utility model is as follows: the material that ferment enters in the warehouse by loading hopper, at this moment, starts feed auger transfer mechanism and interlock travel mechanism simultaneously, so material just is uniformly distributed in the warehouse.Need keep the skin wet or other liquid as material, can open shower nozzle and add water or other liquid.Vertical when reciprocating when whole feed mechanism along warehouse, also spur the flexible cover plate of tandem, make the opening for feed of long strip shape only stay the loading hopper below and opening wide, and other position is all covered by flexible cover plate.
When giving fixed fermentation time through one section, when the material that adds earlier of warehouse below has been finished fermentation, promptly start the interlock travel mechanism of discharging spiral conveyor structure and drawing mechanism, so the material that ferments is just sent warehouse from the long strip shape discharge port equably, concentrate, pack by other transfer mechanisms such as rotary conveyor again.
The travelling speed of charging and drawing mechanism can be according to the needed time of fermentation, and various parameter regulation such as leavening temperature are so that in case after starting equipment, just can produce continuously.
Ventilation Control in the fermentation cabin is controlled by the vacuum fan and the ducted valve that are communicated with venting port.
Dynamically continuous ferment storehouse of the present utility model is owing to adopted aforesaid charging and drawing mechanism and made these the two kinds interlock travel mechanisms that device is reciprocating, in addition, also owing to be provided with flexible cover plate of tandem and vented exhaust mechanism etc., thereby have take up an area of little, less investment, control makes things convenient for productivity height, series of advantages such as good product quality.
Claims (9)
1. storehouse of dynamically continuously fermenting, it comprises: store material and the fermentation cabin warehouse of various parts or mechanism is installed, there are opening for feed and feeding unit in the top of warehouse, discharge port and drawing mechanism are arranged at the bottom of warehouse, it is characterized in that, above-mentioned feeding unit is by loading hopper and make the preceding spiral conveying mechanism of material uniformly dispersing in the storehouse of fermentation, and feeding unit is formed along the interlock travel mechanism that warehouse vertically moves; Above-mentioned drawing mechanism is by the material after the fermentation is discharged the spiral conveying mechanism of warehouse outside and drawing mechanism is formed along the interlock travel mechanism that warehouse vertically moves.
2. the storehouse of dynamically continuously fermenting as claimed in claim 1, it is characterized in that, the screw-blade of the spiral conveying mechanism of above-mentioned drawing mechanism is same rotation direction, the screw-blade of above-mentioned feeding unit spiral conveying mechanism then is to be separated by the centre, is divided into left and right two kinds of rotation directions.
3. the storehouse of dynamically continuously fermenting as claimed in claim 1 is characterized in that the screw-blade of the spiral conveying mechanism of above-mentioned drawing mechanism and feeding unit all is to separate from the centre, two kinds of rotation directions about being divided into.
4. the storehouse of dynamically continuously fermenting described in claim 1 or 2 or 3 is characterized in that, also is provided with the water spray of the intravital humidity in storehouse in the moisture of regulating material in the warehouse and the fermenting process or the shower nozzle of other liquid in the above-mentioned feeding unit.
5. the storehouse of dynamically continuously fermenting described in claim 1 or 2 or 3 is characterized in that, moves the tandem of the stretch cover plate that stretches for the opening for feed of warehouse top is provided with along with the spiral conveying mechanism of above-mentioned feeding unit.
6. the storehouse of dynamically continuously fermenting as claimed in claim 4 is characterized in that, for the opening for feed above the warehouse is provided with the flexible cover plate of the tandem of stretching along with moving of above-mentioned feeding unit spiral conveying mechanism.
7. as any one described storehouse of dynamically continuously fermenting in the claim 1,2,3,6, it is characterized in that, on the wallboard of above-mentioned warehouse, offer many little ventilating pits, and a forced exhaust mouth that has regulated valve that is communicated with vacuum fan is set on warehouse top.
8. as any one described storehouse of dynamically continuously fermenting in the claim 1,2,3,6, it is characterized in that, be provided with detection in above-mentioned warehouse inside and show the temperature sensor that the warehouse internal temperature is used.
Such as claim 7 the storehouse of dynamically continuously fermenting of art, it is characterized in that being provided with in above-mentioned warehouse inside is to detect and show the temperature sensor that the warehouse internal temperature is used.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 96211870 CN2264184Y (en) | 1996-05-21 | 1996-05-21 | Dynamic continuous fermentation cellar |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 96211870 CN2264184Y (en) | 1996-05-21 | 1996-05-21 | Dynamic continuous fermentation cellar |
Publications (1)
Publication Number | Publication Date |
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CN2264184Y true CN2264184Y (en) | 1997-10-08 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN 96211870 Expired - Fee Related CN2264184Y (en) | 1996-05-21 | 1996-05-21 | Dynamic continuous fermentation cellar |
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CN (1) | CN2264184Y (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104402552A (en) * | 2014-12-03 | 2015-03-11 | 东北农业大学 | Continuous solid fermentation device |
CN105890292A (en) * | 2014-12-25 | 2016-08-24 | 程长春 | Vacuum metal bin with reinforcing ribs |
CN106754286A (en) * | 2017-02-14 | 2017-05-31 | 山东百川同创能源有限公司 | A kind of feedstock pre-processing system and method for preparing biogas |
CN107012075A (en) * | 2017-04-17 | 2017-08-04 | 江苏牧羊控股有限公司 | A kind of Zymolysis Equipment |
CN110777065A (en) * | 2019-11-29 | 2020-02-11 | 四川润格生物科技有限公司 | Automatic change fermentation machine |
CN114521497A (en) * | 2022-01-27 | 2022-05-24 | 上海同臣环保有限公司 | Sequencing batch stacking static aerobic fermentation feeding process |
-
1996
- 1996-05-21 CN CN 96211870 patent/CN2264184Y/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104402552A (en) * | 2014-12-03 | 2015-03-11 | 东北农业大学 | Continuous solid fermentation device |
CN105890292A (en) * | 2014-12-25 | 2016-08-24 | 程长春 | Vacuum metal bin with reinforcing ribs |
CN106754286A (en) * | 2017-02-14 | 2017-05-31 | 山东百川同创能源有限公司 | A kind of feedstock pre-processing system and method for preparing biogas |
CN107012075A (en) * | 2017-04-17 | 2017-08-04 | 江苏牧羊控股有限公司 | A kind of Zymolysis Equipment |
CN110777065A (en) * | 2019-11-29 | 2020-02-11 | 四川润格生物科技有限公司 | Automatic change fermentation machine |
CN114521497A (en) * | 2022-01-27 | 2022-05-24 | 上海同臣环保有限公司 | Sequencing batch stacking static aerobic fermentation feeding process |
CN114521497B (en) * | 2022-01-27 | 2022-12-30 | 上海同臣环保有限公司 | Sequencing batch stacking static aerobic fermentation feeding process |
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C19 | Lapse of patent right due to non-payment of the annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |