CN107009095A - The preparation method of automobile brake disc bottom plate - Google Patents
The preparation method of automobile brake disc bottom plate Download PDFInfo
- Publication number
- CN107009095A CN107009095A CN201710226089.7A CN201710226089A CN107009095A CN 107009095 A CN107009095 A CN 107009095A CN 201710226089 A CN201710226089 A CN 201710226089A CN 107009095 A CN107009095 A CN 107009095A
- Authority
- CN
- China
- Prior art keywords
- bottom plate
- riveting
- brake disc
- dust ring
- welding
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P2700/00—Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
- B23P2700/50—Other automobile vehicle parts, i.e. manufactured in assembly lines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Braking Arrangements (AREA)
Abstract
Field is manufactured the present invention relates to the part of brake system of car, specifically related to a kind of preparation method of automobile brake disc bottom plate, all it is that the equipment debugging of each step is accurate before all assembling parts of brake disc bottom plate, this assembly method realizes that brake disc bottom plate is assembled, Automation of Welding, save process, shorten and turn to match somebody with somebody the time, reduce workman labour, first it is sequentially placed dust ring, bottom plate, then both are welded together, because assembly welding process is carried out with riveting assembly process simultaneously, so the assembling sequence of riveting part is rivet, fixed top is fast, parking brake rope internal frame, riveting part is to have been clamped to be placed on bottom plate by transshipment acitivity after assembling, bottom plate now is welded on dust ring and both are as assembling transport mechanism is rotated clockwise to riveting part assembly station, riveting fixation is carried out on riveting equipment station is rotated to after putting up, so far and complete brake disc bottom plate part welding riveting, assembly line is finally exported by output mechanism.
Description
Technical field
Field is manufactured the present invention relates to the part of brake system of car, and in particular to a kind of making of automobile brake disc bottom plate
Method.
Background technology
Brake disc is brake disc, is a rosette, is with metal steel making and is fixed in vehicle bridge, is turned with wheel
It is dynamic.Brake caliper clamps brake disc and plays a part of slowing down or stop when being touched on the brake in vehicle travel process, at present, all kinds of vapour
The widely used friction brake of car can be divided into drum-type and the major class of disc type two, the difference between them according to the difference of rotate element
It is：Rotate element in drum type brake friction pair is brake drum, using its face of cylinder as working surface；Disk brake rubs
Rotate element in pair is discoid brake disc, using its end face as working surface.
Automobile brake disc is basic to be stopped rope internal frame, rivet and rear braking by rear braking dust ring, real brake bottom blank, left hand
Fixed block is welded, and left hand is stopped, rope internal frame, rivet and rear braking fixed block are to need mutually to be riveted together, common system
It is all artificial according to the progress assembling riveting of technique assembling sequence that Moving plate, which makes, then by the components welding riveted in rear brake
On bottom plate, according to traditional preparation method, not only inefficiency, can also be caused much because of the technology of workman and the error of frock
Underproof brake disc bottom plate, percent defective is high, and artificial operational danger is also high, on the other hand, the positioning work welded every time
Dress is required for debugging cumbersome, and the error of each part welding is larger after debugging, and part below can be caused not install.
The content of the invention
In view of technical problem present in prior art, the present invention provide it is a kind of by brake disc bottom plate each part successively from
The preparation method of the automobile brake disc of dynamic welding riveting, each part is completed by pipelining by step, and positioning tool is all only
Need disposably to mix up, improve assembling riveting, the efficiency and quality of welding.
To realize above-mentioned technical purpose, the technical solution adopted by the present invention is as follows：
The preparation method of automobile brake disc bottom plate, the brake disc bottom plate include dust ring, bottom plate, parking brake rope internal frame, rivet and
Fixed jacking block, this method comprises the following steps：
A, dust ring is placed on to be transported on fixing tool in dust ring transport mechanism fixed, fixing tool is in assembling conveyer
On structure and with rotationally clockwise,
B, when the fixing tool with dust ring rotates to bottom plate assembly station, bottom plate is placed on floor conveyor structure and is transported to
It is fixed on the positioning on dust ring,
C, using welding equipment dust ring and bottom plate are welded together, drive of the disk welding machine of welding equipment in cylinder during welding
Dynamic be moved to is loaded with above the fixing tool of brake disc bottom plate and dust ring, and plumb joint follows track is moved to fixing tool
Lower section, plumb joint is connected with disk welding machine and brake backing plate and dust ring is welded,
D, parking brake rope internal frame, fixed jacking block, rivet carry out being assembled into riveting part while dust ring and bottom plate assembly welding,
E, the riveting part after assembling is fixed on bottom plate and rotate to clockwise it is next riveting station on,
Riveting part is riveted on bottom plate by f, riveting equipment, is rotated after the completion of riveting to next station,
G, output mechanism export brake disc bottom plate, are pushed up from fixing tool brake disc bottom plate by ejection cylinder when output
Go out and then shifted onto by pusher cylinder on output mechanism.
All it is that the equipment debugging of each step is accurate before all assembling parts of brake disc bottom plate, fixing tool is adjusted to
Optimum position, does not all need debugging tool equipment, common brake disc bottom plate assembling is all independent so before parts
Frock clamp, often assemble a part be required for manual adjustment, using above-mentioned assembly method realize brake disc bottom plate assembling from
Dynamicization, save process, shorten turn match somebody with somebody the time, reduce workman labour, be sequentially placed when equipment debugging is ready to complete dust ring,
Bottom plate, then welds together both, and because assembly welding process is carried out with riveting assembly process simultaneously, riveting part is final
Rivet is linked together parking brake rope internal frame and fixed jacking block through bottom plate, thus the assembling sequence of riveting part be rivet,
Fixed top is fast, parking brake rope internal frame, riveting part assemble after be to have been clamped to be placed on bottom plate by transshipment acitivity, bottom now
Plate weld is on dust ring and both are rotated clockwise to riveting part assembly station with assembling transport mechanism, wait to put up with
Afterwards on riveting equipment station is rotated to carry out riveting fixation, so far and complete brake disc bottom plate part welding riveting, most
Assembly line is exported by output mechanism afterwards.
Further limit, the assembling of riveting part is first to place fixed jacking block, and parking brake rope internal frame is being placed on into fixed jacking block
On, finally place rivet and fixed jacking block and parking brake rope internal frame combine.It is that three parts are respectively put into riveting before assembling
Follow closely in feeder, parking brake rope internal frame feeder and fixed jacking block feeder, feeder will by the arrangement disk of rotating screw shape
Arrangements of components is neat, and then part is transported on the machine of getting stuck by the bottom from arrangement disk successively by conveyer belt, in the upper of the machine of getting stuck
Side is provided with clamping rivet, fixed push up respectively and fixed on fast, the clamping hand of parking brake rope internal frame, the riveting conveyer belt beside the machine of getting stuck
Have riveting parts frock, clamping hand first places rivet when conveyer belt transmission is riveted, placed the riveting parts frock of rivet to
Preceding motion connects lower fixed jacking block and parking brake rope internal frame successively, waits three parts to be all completed rear transshipment acitivity and presss from both sides riveting part
Hold on bottom plate.
Further limit, the regular worker in the assembling transport mechanism is equipped with 8, when rotation clockwise
/ 8th of each rotation round.
Further limit, electrode tip during welding is 8, rounded orientation arrangement, while being carried out to dust ring and bottom plate
Multi-point welding.
Brief description of the drawings
Fig. 1 is the making apparatus top view of automobile brake disc bottom plate preparation method.
Embodiment
In order that those skilled in the art may be better understood, with reference to the accompanying drawings and examples to the technology of the present invention
Scheme is further illustrated.
The preparation method of automobile brake disc bottom plate, brake disc bottom plate include dust ring, bottom plate, parking brake rope internal frame, rivet and
Fixed jacking block, the making apparatus of automobile brake disc bottom plate includes controller, welding equipment 1, riveting equipment 2, floor conveyor structure
3rd, dust ring transport mechanism 4 and assemble welding transport mechanism 5, it is circumferentially square clockwise around assemble welding transport mechanism 5 successively
To being arranged in order, the rigging position of equipment, which is first fixed, is then allowing each part of brake disc bottom plate to have made in sequence
Into this method comprises the following steps：
A, dust ring is placed in dust ring transport mechanism to be transported on fixing tool 6 fixed, fixing tool 6 is transmitted in assembling
In mechanism 5 and as rotationally clockwise, the tangible fixing tool 6 of fixed mode is provided with movable buckle, is passed by dust ring
Send the cylinder in mechanism 4 to push up dust ring downwards and stabilize it accurately to be stuck on fixing tool 6, for the brake disc bottom of welding below
Plate part carries out basis.
B, when the fixing tool 6 with dust ring rotates to bottom plate assembly station, bottom plate is placed on floor conveyor structure 3
Be transported on dust ring and be fixed on the positioning, on floor conveyor structure 3 similarly be provided with cylinder, effect be by base top to prevent
Welding position on konisphere is assembled.
C, using welding equipment 1 dust ring and bottom plate are welded together, the disk welding machine of welding equipment 1 is in gas during welding
The driving of cylinder is moved to the top of fixing tool 6 for being loaded with brake disc bottom plate and dust ring, and plumb joint follows track is moved to solid
Determine the lower section of frock 6, plumb joint is connected with disk welding machine and brake backing plate and dust ring are welded,
D, parking brake rope internal frame, fixed jacking block, rivet carry out being assembled into riveting part while dust ring and bottom plate assembly welding,
E, the riveting part after assembling is fixed on bottom plate and rotate to clockwise it is next riveting station on,
Riveting part is riveted on bottom plate by f, riveting equipment, is rotated after the completion of riveting to next station,
G, output mechanism 7 export brake disc bottom plate, are ejected from fixing tool 6 brake disc by ejection cylinder when output
Then shifted onto by pusher cylinder on output mechanism 7.
The assembling of riveting part is first to place fixed jacking block, is placed on fixed jacking block, finally places by parking brake rope internal frame
Rivet combines fixed jacking block and parking brake rope internal frame.
Fixing tool 6 in the assembling transport mechanism 5 has 8, is rotated every time when rotation clockwise
/ 8th of circumference, are provided with Geneva mechanism on the base of assembling transport mechanism, rotate drive sheave rotation by motor every time
To stir driving lever, circumferentially shape is set to 8 to driving lever, corresponding with fixing tool 6, fixes solid when so ensureing to rotate every time
The assembling of a part can be completed by determining frock 6, it is to avoid air transport occurred and made the incomplete finished product brake disc bottom plate of component assembly.
Electrode tip during welding is 8, rounded orientation arrangement, while carrying out multi-point welding to dust ring and bottom plate.
Each part carries out manual feeding, dust ring and bottom plate it is noted that the direction put, and dust ring is more flat one to be faced
Under, with raised one side upward, the high spot is exactly the position of fixed riveting part to bottom plate, in welding post and riveting part
The station of placement will be spaced a fixing tool 6, give transshipment acitivity certain reaction time, brake disc bottom plate blanking when
Time will detect assembling quality, prevent the brake disc bottom plate of neglected loading, misloading or weld defect, it is ensured that quality.
The preparation method of the automobile brake disc bottom plate provided above the present invention is described in detail, specific embodiment
Illustrate the method and its core concept for being only intended to help to understand the present invention.It should be pointed out that for the common skill of the art
For art personnel, under the premise without departing from the principles of the invention, some improvement and modification can also be carried out to the present invention, these change
Enter and modify to also fall into the protection domain of the claims in the present invention.
Claims (4)
1. the preparation method of automobile brake disc bottom plate, brake disc bottom plate includes dust ring, bottom plate, parking brake rope internal frame, rivet and consolidated
Determine jacking block, it is characterised in that this method comprises the following steps：
A, dust ring is placed on to be transported on fixing tool in dust ring transport mechanism fixed, fixing tool is in assembling conveyer
On structure and with rotationally clockwise,
B, when the fixing tool with dust ring rotates to bottom plate assembly station, bottom plate is placed on floor conveyor structure and is transported to
It is fixed on the positioning on dust ring,
C, using welding equipment dust ring and bottom plate are welded together, drive of the disk welding machine of welding equipment in cylinder during welding
Dynamic be moved to is loaded with above the fixing tool of brake disc bottom plate and dust ring, and plumb joint follows track is moved to fixing tool
Lower section, plumb joint is connected with disk welding machine and brake backing plate and dust ring is welded,
D, parking brake rope internal frame, fixed jacking block, rivet carry out being assembled into riveting part while dust ring and bottom plate assembly welding,
E, the riveting part after assembling is fixed on bottom plate and rotate to clockwise it is next riveting station on, this
When bottom plate and dust ring and soldered equipment weld together,
Riveting part is riveted on bottom plate by f, riveting equipment, is rotated after the completion of riveting to next station,
G, output mechanism export brake disc bottom plate, are pushed up from fixing tool brake disc bottom plate by ejection cylinder when output
Go out and then shifted onto by pusher cylinder on output mechanism.
2. the preparation method of automobile brake disc bottom plate according to claim 1, it is characterised in that：The assembling of riveting part is
Fixed jacking block is first placed, is placed on by parking brake rope internal frame on fixed jacking block, finally placing rivet will fix in jacking block and parking brake rope
Frame combines.
3. the preparation method of automobile brake disc bottom plate according to claim 1, it is characterised in that：The assembling transport mechanism
On regular worker be equipped with 8, clockwise rotate when each rotation round 1/8th.
4. the preparation method of automobile brake disc bottom plate according to claim 1, it is characterised in that：Electrode tip during welding is
8, rounded orientation arrangement, while carrying out multi-point welding to dust ring and bottom plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710226089.7A CN107009095B (en) | 2017-04-08 | 2017-04-08 | Manufacturing method of automobile brake disc bottom plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710226089.7A CN107009095B (en) | 2017-04-08 | 2017-04-08 | Manufacturing method of automobile brake disc bottom plate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107009095A true CN107009095A (en) | 2017-08-04 |
| CN107009095B CN107009095B (en) | 2020-04-10 |
Family
ID=59445580
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710226089.7A Active CN107009095B (en) | 2017-04-08 | 2017-04-08 | Manufacturing method of automobile brake disc bottom plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107009095B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108500620A (en) * | 2018-03-20 | 2018-09-07 | 杭州异客科技有限公司 | Hollow assemble welding machine |
| CN118513586A (en) * | 2024-07-23 | 2024-08-20 | 龙口裕晟制动科技有限公司 | Automatic perforating device is used in brake disc processing |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3201107A1 (en) * | 1982-01-15 | 1983-07-28 | Knorr-Bremse GmbH, 8000 München | Brake disc and method for its manufacture |
| US20030159866A1 (en) * | 2001-12-07 | 2003-08-28 | Claypole George M. | Wheel motor system |
| CN101418838A (en) * | 2007-10-22 | 2009-04-29 | 株式会社日立制作所 | Disc brake and method for producing the same |
| CN101733604A (en) * | 2009-11-27 | 2010-06-16 | 唐山开元机器人系统有限公司 | Pre-deformation high-efficiency hydraulic clamp for turntable welding system |
| CN102016340A (en) * | 2008-05-09 | 2011-04-13 | 克诺尔商用车制动系统有限公司 | Brake disk cover for a brake disk of a disk brake |
| CN202006358U (en) * | 2011-03-16 | 2011-10-12 | 鑫耀机械制造（大连）有限公司 | Linear production line of brake disk |
| CN102996687A (en) * | 2012-12-04 | 2013-03-27 | 重庆市双桥区中帝汽车配件制造有限公司 | Freight car drum brake impulse welding bottom plate and forming process thereof |
| CN104029141A (en) * | 2014-05-29 | 2014-09-10 | 苏州卓诚钛设备有限公司 | Left rear brake tool plate assembly |
-
2017
- 2017-04-08 CN CN201710226089.7A patent/CN107009095B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3201107A1 (en) * | 1982-01-15 | 1983-07-28 | Knorr-Bremse GmbH, 8000 München | Brake disc and method for its manufacture |
| US20030159866A1 (en) * | 2001-12-07 | 2003-08-28 | Claypole George M. | Wheel motor system |
| CN101418838A (en) * | 2007-10-22 | 2009-04-29 | 株式会社日立制作所 | Disc brake and method for producing the same |
| CN102016340A (en) * | 2008-05-09 | 2011-04-13 | 克诺尔商用车制动系统有限公司 | Brake disk cover for a brake disk of a disk brake |
| CN101733604A (en) * | 2009-11-27 | 2010-06-16 | 唐山开元机器人系统有限公司 | Pre-deformation high-efficiency hydraulic clamp for turntable welding system |
| CN202006358U (en) * | 2011-03-16 | 2011-10-12 | 鑫耀机械制造（大连）有限公司 | Linear production line of brake disk |
| CN102996687A (en) * | 2012-12-04 | 2013-03-27 | 重庆市双桥区中帝汽车配件制造有限公司 | Freight car drum brake impulse welding bottom plate and forming process thereof |
| CN104029141A (en) * | 2014-05-29 | 2014-09-10 | 苏州卓诚钛设备有限公司 | Left rear brake tool plate assembly |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108500620A (en) * | 2018-03-20 | 2018-09-07 | 杭州异客科技有限公司 | Hollow assemble welding machine |
| CN118513586A (en) * | 2024-07-23 | 2024-08-20 | 龙口裕晟制动科技有限公司 | Automatic perforating device is used in brake disc processing |
| CN118513586B (en) * | 2024-07-23 | 2024-10-11 | 龙口裕晟制动科技有限公司 | Automatic perforating device is used in brake disc processing |
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| Publication number | Publication date |
|---|---|
| CN107009095B (en) | 2020-04-10 |
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