CN107088752B - Integrated processing equipment for motorcycle sprocket - Google Patents
Integrated processing equipment for motorcycle sprocket Download PDFInfo
- Publication number
- CN107088752B CN107088752B CN201710334691.2A CN201710334691A CN107088752B CN 107088752 B CN107088752 B CN 107088752B CN 201710334691 A CN201710334691 A CN 201710334691A CN 107088752 B CN107088752 B CN 107088752B
- Authority
- CN
- China
- Prior art keywords
- drilling
- cylinder
- blanking
- chamfering
- tapping
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses integrated processing equipment for a motorcycle chain wheel, wherein an automatic feeding device of a turntable cartridge clip is positioned at one side of a frame; the drilling device and the chamfering tapping device are oppositely arranged on the frame; a single-connecting-rod double-arm manipulator device positioned on the frame is arranged on one side of the drilling device; one side of the chamfering tapping device is provided with a finished product blanking manipulator positioned on the frame; a belt line arranging device positioned on the frame is arranged below the finished product blanking manipulator; the invention can finish accurate drilling, double-sided chamfering and tapping aiming at the motorcycle chain wheel, can monitor the drilling and tapping of the product in real time during processing, ensures the quality of the product, can automatically feed after the product is processed, improves the defect of low production speed, liberates the labor intensity of workers and improves the economic benefit of enterprises.
Description
Technical Field
The invention belongs to the technical field of motorcycle chain wheel machining, and particularly relates to integrated machining equipment for a motorcycle chain wheel, which is used for automatic drilling, positive and negative chamfering and tapping of the chain wheel.
Background
The motorcycle is a common transportation means in various places throughout urban and rural areas, the power transmission of the existing motorcycle mainly adopts a chain transmission mode, a driving chain wheel fixedly connected with an output shaft of an engine, namely a small chain wheel, drives a driven chain wheel, namely a large chain wheel or a chain plate to rotate through a chain, and the large chain wheel is connected with a driving hub of the motorcycle through a one-way clutch, so that the power transmission of the motorcycle is realized.
The motorcycle sprocket needs to be drilled, chamfered, tapped and the like when in machining, most of existing machining modes are that workers utilize fixtures and machining equipment to gradually machine the motorcycle sprocket step by step according to the steps, meanwhile, different stations need to be replaced to machine the motorcycle sprocket when in machining, labor intensity of the workers is high, production efficiency is low, and economic benefit of enterprises is low in the whole production and machining process.
Disclosure of Invention
Aiming at the technical problems, the invention aims at: the integrated processing equipment for the motorcycle sprocket is convenient to operate, is convenient to drill, chamfer and tap the motorcycle sprocket, and can detect whether drilling and tapping are qualified or not.
The technical solution of the invention is realized as follows: an integrated machining apparatus for a motorcycle sprocket comprising: the automatic feeding device of the turntable cartridge clip, the frame, the drilling device, the chamfering tapping device, the single-connecting-rod double-arm manipulator device, the finished product discharging manipulator and the belt line arranging device; the automatic feeding device of the turntable cartridge clip is positioned at one side of the rack; the drilling device and the chamfering tapping device are oppositely arranged on the frame; a single-connecting-rod double-arm manipulator device positioned on the frame is arranged on one side of the drilling device; one side of the chamfering tapping device is provided with a finished product blanking manipulator positioned on the frame; a belt line arranging device positioned on the frame is arranged below the finished product blanking manipulator; the product is fed through the automatic feeding device of the turntable cartridge clip, the product is moved to the drilling device by the single-connecting-rod double-arm mechanical arm to carry out drilling operation, then the product is moved to the chamfering tapping device by the single-connecting-rod double-arm mechanical arm to carry out chamfering tapping processing, and finally the product is conveyed out after being placed into the belt line arranging device by the finished product discharging mechanical arm.
Preferably, the automatic feeding device of the four-station turntable cartridge clip comprises a feeding rack, a divider rotating system, a screw rod lifting mechanism and a positioning rod; a divider rotating system is arranged in the feeding frame; the divider rotating system is provided with a plurality of lead screw lifting mechanisms distributed in an array manner; and the screw rod lifting mechanism is provided with a positioning rod.
Preferably, the single-connecting-rod double-arm manipulator comprises a base, a bracket, a transverse moving cylinder, a transverse moving sliding rail, a transverse moving plate, a downward moving cylinder, a downward moving sliding rail, a downward moving sliding table cylinder and an electromagnet; the upper end of the base is provided with a bracket; a transverse moving cylinder is arranged in the bracket; the transverse moving cylinder is connected with a transverse moving sliding rail positioned in the bracket; two opposite transverse sliding plates are arranged on the transverse sliding rail; a downward moving cylinder is arranged on the transverse moving plate; the lower end of the downward moving cylinder is connected with a downward moving sliding rail positioned on the transverse moving plate; a downward sliding table cylinder is arranged on the downward sliding rail; the lower ends of the two downward sliding table cylinders are provided with a first electromagnet and a second electromagnet in a distributed mode.
Preferably, a feeding isolation component positioned at one side of the frame is also arranged below the single-connecting-rod double-arm manipulator; the feeding isolation assembly comprises a feeding isolation base, an advancing double-shaft cylinder and an allocation sheet; the forward double-shaft air cylinder is arranged on the feeding partition base; an allocating sheet is arranged on the telescopic rod of the forward double-shaft cylinder; the distributing plate is L-shaped.
Preferably, the drilling device comprises a drilling turntable assembly, a drilling power head, a drill bit, a pressing mechanism and a drilling jig; the drilling turntable assembly is arranged on the frame; a drilling power head positioned on the frame is arranged on one side of the drilling turntable assembly, and a drill bit is arranged in the drilling power head; a pressing mechanism positioned on the frame is arranged below the drill bit; the drilling turntable assembly is also provided with a drilling jig; the material pressing mechanism comprises a lower base plate, a fixed plate, a material pressing cylinder, a sliding plate, an upper base plate, a drilling guide sleeve, a drilling drill sleeve, a material pressing guide post and a material pressing guide sleeve; the upper end of the lower backing plate is fixedly provided with a fixing plate; the material pressing cylinder is arranged on the fixed plate, and the telescopic end of the material pressing cylinder is connected with the sliding plate; an upper backing plate is arranged at the upper end of the sliding plate; one side of the upper base plate is provided with a plurality of drilling guide sleeves positioned on the sliding plate; the centers of the plurality of drilling guide sleeves on the sliding plate are also provided with drilling sleeves, and the drilling sleeves correspond to drill bits in the drilling power head; two ends of the material pressing guide post are respectively connected with the lower base plate and the upper base plate; the material pressing guide sleeve is arranged below the sliding plate and sleeved outside the material pressing guide post; the drilling jig comprises a lower jig plate, a spline fixing plate, a jig guide post and splines; the upper end of the lower jig plate is provided with a spline fixing plate; the middle part of the spline fixing plate is provided with a spline; and the spline fixing plate is provided with a jig guide post corresponding to the drilling guide sleeve.
Preferably, the chamfering tapping device comprises a chamfering tapping turntable, a positioning jig, a power moving wire passing assembly, a drilling detection device, a chamfering device, a turnover device, a chamfering device, a tapping device and a tapping detection device, wherein the power moving wire passing assembly, the drilling detection device, the chamfering device, the turnover device, the chamfering device, the tapping device and the tapping detection device are sequentially arranged on the frame along the circumferential direction of the chamfering tapping turntable; the positioning jigs are distributed on the chamfering tapping turntable in a circular array, and correspond to the power line passing assembly 45, the drilling detection device, the chamfering device, the turnover device, the chamfering device and the tapping device up and down, wherein the positioning jigs are used for positioning products; the chamfering device comprises a chamfering power head, a chamfering cutter and a pressing mechanism; the chamfering power head is arranged on the frame; the lower end of the chamfering power head is provided with a chamfering cutter; a pressing mechanism positioned on the frame is arranged below the chamfering tool; the tapping device comprises a tapping power head, a multi-shaft device and a tap; the lower end of the tapping power head is provided with a multi-shaft device; the lower end of the multi-shaft device is provided with a plurality of screw taps; the tapping detection device comprises a detection bracket, a probe, a detection cylinder and a tapping sensor; the two sides of the detection support are provided with detection cylinders positioned on the frame, and the detection cylinders penetrate through the detection support and are connected with the probe; and a tapping sensor is arranged on the telescopic rod of the detection cylinder and used for sensing the position of the probe.
Preferably, the turnover device comprises a turnover base, a turnover downward-moving cylinder, a turnover cylinder, pneumatic fingers and product clamping jaws; the upper end of the overturning base is provided with an overturning downward-moving cylinder; a telescopic rod of the overturning downward-moving cylinder is provided with an overturning cylinder; pneumatic fingers are arranged on the overturning cylinder; the front end of the pneumatic finger is provided with a product clamping jaw, wherein the pneumatic finger is used for controlling the loosening and clamping of the product clamping jaw.
Preferably, the drilling detection device comprises a detection double-shaft cylinder, a thimble, an inductor and a fixing assembly; the fixing component is arranged on the frame; the upper end of the fixing component is provided with a vertically arranged detection double-shaft cylinder; a thimble is arranged on the telescopic shaft of the detection double-shaft cylinder; and the detecting double-shaft cylinder is provided with an inductor for inducing the position of the thimble.
Preferably, the finished product blanking manipulator comprises a blanking base, a blanking transverse moving cylinder, a blanking transverse moving sliding rail, a blanking plate, a blanking downward moving cylinder, a blanking downward moving sliding rail, a blanking downward moving sliding table cylinder and a blanking clamping jaw; the upper end of the blanking base is provided with a blanking transverse cylinder; the blanking transverse sliding cylinder is connected with a blanking transverse sliding rail positioned in the blanking base; a blanking plate is arranged on the blanking transverse sliding rail; the blanking plate is provided with a blanking downward-moving cylinder and a blanking downward-moving sliding rail which are arranged in an up-down connection manner; a blanking downward sliding table cylinder is arranged on the blanking downward sliding rail; and a blanking clamping jaw is arranged at the lower end of the blanking downward-moving sliding table cylinder.
Preferably, a cutting fluid circulation mechanism is further arranged on one side of the frame and is used for providing cutting fluid when the drilling device and the chamfering and tapping device are used for machining.
Due to the application of the technical scheme, compared with the prior art, the invention has the following advantages:
according to the integrated processing equipment for the motorcycle chain wheel, which is disclosed by the scheme of the invention, accurate drilling, double-sided chamfering and tapping can be completed for the motorcycle chain wheel, drilling and tapping of a product can be monitored in real time during processing, the quality of the product is ensured, automatic blanking can be realized after the product is processed, the defect of low production speed is overcome, the labor intensity of workers is relieved, and the economic benefit of enterprises is improved.
Drawings
The technical scheme of the invention is further described below with reference to the accompanying drawings:
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1;
FIG. 3 is a schematic structural view of a loading spacer assembly;
FIG. 4 is a schematic diagram of a single link dual arm manipulator;
FIG. 5 is a schematic structural view of a drilling apparatus;
FIG. 6 is a schematic structural view of a pressing mechanism;
FIG. 7 is a schematic structural diagram of the connection of the chamfering tapping device and the finished product blanking manipulator;
FIG. 8 is an enlarged view of a portion of FIG. 7
FIG. 9 is a schematic diagram of a turning device;
FIG. 10 is a schematic diagram of the connection of the tapping device and the tapping detection device;
FIG. 11 is an enlarged view of a portion of FIG. 10;
FIG. 12 is a schematic structural view of a finished product blanking manipulator;
wherein: 1. automatic feeding device of turntable cartridge clip; 2. a frame; 3. a drilling device; 4. chamfering tapping device; 5. a single link double arm manipulator device; 6. a finished product blanking manipulator; 7. a belt line material arranging device; 8. a cutting fluid circulation device; 9. a feeding and separating assembly; 10. a feeding frame; 11. a divider rotation system 12, a screw lifting mechanism; 13. a positioning rod; 30. a borehole turret assembly; 31. drilling power head; 32. a material pressing mechanism; 33. drilling jig; 40. a borehole detection device; 41. chamfering device; 42. a turnover device; 43. tapping device; 44. tapping detection device; 45. a power head wire passing assembly; 46. 50, a bracket; 51. a traversing cylinder; 52. a traversing slide rail; 53. a transverse moving plate; 54. a downward moving cylinder; 55. moving the slide rail downwards; 56. a sliding table cylinder moves downwards; 57. a first electromagnet; 58. a base; 59. a second electromagnet; 60. a blanking base; 61. a blanking transverse moving cylinder; 62. discharging and transversely moving the sliding rail; 63. a blanking plate; 64. a blanking downward moving cylinder; 65. discharging and moving down the sliding rail; 66. a blanking downward moving sliding table cylinder; 67. discharging clamping jaws; 90. a forward moving double-shaft cylinder; 91. a distributing plate; 92. 100, a material loading and separating base; 320. a lower backing plate; 321. a fixing plate; 322. a material pressing cylinder; 323. a slide plate; 324. an upper backing plate; 325. drilling guide sleeve; 326. drilling a drill sleeve; 327. pressing a guide post; 328. pressing guide sleeve; 330. a lower jig plate; 331. a spline fixing plate; 332. a jig guide post; 333. a spline; 400. a forward moving double-shaft cylinder; 401. a thimble; 402. a fixing assembly; 410. chamfering power head; 420. overturning the base; 421. a turnover downward-moving cylinder; 422. a turnover cylinder; 423. pneumatic fingers; 424. a product jaw; 430. tapping power head; 431. a multiaxial device; 432. a tap; 440. detecting a bracket; 441. a probe; 442. detecting a cylinder; 443. tapping inductor.
Detailed Description
The invention is described below with reference to the accompanying drawings.
The invention relates to an integrated processing device for a motorcycle sprocket, which is shown in the attached figure 1, and comprises: the automatic feeding device 1 of the turntable cartridge clip, the frame 2, the drilling device 3, the chamfering tapping device 4, the single-connecting-rod double-arm manipulator device 5, the finished product discharging manipulator 6 and the belt line arranging device 7; the automatic feeding device 1 of the turntable cartridge clip is positioned on one side of the frame 2; the drilling device 3 and the chamfering tapping device 4 are oppositely arranged on the frame 2; a single-connecting-rod double-arm manipulator device 5 positioned on the frame 2 is arranged on one side of the drilling device 3; one side of the chamfering tapping device 4 is provided with a finished product blanking manipulator 6 positioned on the frame; a belt line arranging device 7 positioned on the frame 2 is arranged below the finished product blanking manipulator 6; the product is fed through the turntable cartridge clip automatic feeding device 1, the single-connecting-rod double-arm mechanical arm 5 transfers the product to the drilling device 3 for drilling operation, then the single-connecting-rod double-arm mechanical arm 5 transfers the product to the chamfering tapping device 4 for chamfering tapping processing, and finally the product is conveyed out after being put into the belt line arranging device 7 through the finished product blanking mechanical arm 6.
As shown in fig. 2, the automatic feeding device of the turntable cartridge clip comprises a feeding frame 10, a divider rotating system 11, a screw rod lifting mechanism 12 and a positioning rod 13; a divider rotating system 11 is arranged in the feeding frame 10; the divider rotating system 11 is provided with a plurality of lead screw lifting mechanisms 12 distributed in an array manner; a positioning rod 13 is arranged on the screw rod lifting mechanism 12; when in operation, the device comprises: the number of the positioning rods is set to be four, a single product is manually placed in the positioning rods 13, 4 positioning rods are filled, the divider rotating system rotates for one division, the positioning rods filled with the product are sent to the single-link double-arm mechanical arm to grasp the product right below, the screw rod lifting mechanism below the divider rotating system is started, the screw rod lifting mechanism pushes the product upwards by one thickness of the product, then the single-link double-arm mechanical arm grasps one, the screw rod lifting mechanism pushes the product upwards again by one thickness of the product, and the actions are repeated in sequence until the product of the positioning rod is completely taken out; then the screw rod lifting mechanism descends to a certain position, the divider rotating system rotates an index, the beside positioning rods filled with products are sent to the lower part of the single-link double-arm mechanical arm, the above actions are repeated until the products of the other 3 positioning rods are completely grabbed by the single-link double-arm mechanical arm, and the products on the 4 positioning rods are fully grabbed to finish a period, so that the single products can be stored into regular placement, and then the single products are placed into equipment one by one in a regular manner.
The single-link double-arm manipulator 5 shown in fig. 4 comprises a base 58, a bracket 50, a traversing cylinder 51, a traversing slide rail 52, a traversing plate 53, a downward-moving cylinder 54, a downward-moving slide rail 55, a downward-moving slide table cylinder 56 and an electromagnet 57; the upper end of the base 58 is provided with a bracket 50; a traversing cylinder 51 is arranged in the bracket 50; the transverse moving cylinder 51 is connected with a transverse moving sliding rail 52 positioned in the bracket 50; two opposite transverse moving plates 53 are arranged on the transverse moving sliding rail 52; the traversing plate 53 is provided with a downward moving cylinder 54; the lower end of the downward moving cylinder 54 is connected with a downward moving sliding rail 55 positioned on the transverse moving plate 53; a downward sliding table cylinder 56 is arranged on the downward sliding rail 55; the lower ends of the two downward sliding table cylinders 56 are provided with a first electromagnet 57 and a second electromagnet 59 in a distributed manner; when the product positioning device works, the product is arranged on the positioning rod, the first electromagnet transversely moves to a set position through the transverse moving cylinder and the transverse moving sliding rail, and the first electromagnet is in contact with the uppermost product of the positioning rod through the downward moving cylinder and the downward moving sliding table cylinder and is powered on, so that the product is adsorbed; simultaneously, the second electromagnet and the first electromagnet synchronously operate and descend to the drilling turntable assembly to grab products, then the transverse moving cylinder pushes the transverse moving sliding rail to move forward, the connecting rod moves forward, the first electromagnet and the second electromagnet descend simultaneously, the first electromagnet places the products on the drilling turntable, the second electromagnet places the products on the positioning jig in the drilling tapping device, a period is completed, and therefore the products can be carried onto the drilling turntable assembly from the positioning rod and then carried onto the positioning jig in the drilling tapping device by the drilling turntable assembly.
The material loading that still is equipped with and is located frame one side separates the material subassembly below the single connecting rod both arms manipulator, and it is as shown in figure 3, includes: a feeding partition base 92, a forward double-shaft cylinder 90 and a distributing plate 91; the forward double-shaft air cylinder 90 is arranged on the feeding partition base 92; a distributing plate 91 is arranged on the telescopic rod of the forward double-shaft air cylinder 90; the distributing plate 91 is L-shaped; when in operation, the device comprises: when the first electromagnet and the second electromagnet of the single-connecting-rod double-arm manipulator descend, the forward-moving double-shaft cylinder extends forwards, so that the uppermost part of the positioning rod is pressed by the distributing plate to enable the 2 nd product to descend, the first electromagnet ascends after grabbing the product, the forward-moving double-shaft cylinder withdraws, the product on the positioning rod ascends by one and repeats in sequence, and therefore the first electromagnet can be prevented from being adsorbed by the grabbed product when grabbing the product in the positioning rod, and two products are grabbed.
The drilling device shown in fig. 5 comprises a drilling turntable assembly 30, a drilling power head 31, a drill bit, a pressing mechanism 32 and a drilling jig 33; the drilling turntable assembly 30 is arranged on the frame 2; a drilling power head 31 positioned on the frame 2 is arranged on one side of the drilling turntable assembly 30, and a drill bit is arranged in the drilling power head 31; a pressing mechanism 32 positioned on the frame 2 is arranged below the drill bit; the drilling turntable assembly 30 is also provided with a drilling jig 33; the material pressing mechanism 32 shown in fig. 6 comprises a lower base plate 320, a fixed plate 321, a material pressing cylinder 322, a sliding plate 323, an upper base plate 324, a drilling guide sleeve 325, a drilling drill sleeve 326, a material pressing guide post 327 and a material pressing guide sleeve 328; a fixing plate 321 is fixedly arranged on the upper end of the lower base plate 320; the material pressing cylinder 322 is arranged on the fixed plate 321, and the telescopic end of the material pressing cylinder 322 is connected with the sliding plate 323; an upper pad 324 is arranged at the upper end of the sliding plate 323; a plurality of drilling guide sleeves 325 positioned on the sliding plate 323 are arranged on one side of the upper base plate 324; the center of the sliding plate 323, which is positioned at the plurality of drilling guide sleeves 325, is also provided with a drilling sleeve 326, and the drilling sleeve 326 corresponds to the drill bit in the drilling power head 31; two ends of the pressing guide post 327 are respectively connected with the lower backing plate 320 and the upper backing plate 324; the material pressing guide sleeve 328 is arranged below the sliding plate 323 and sleeved outside the material pressing guide post 327; in fig. 5, the drilling jig 33 includes a lower jig plate 330, a spline fixing plate 331, a jig guide post 332, and a spline 333; the upper end of the lower jig plate 330 is provided with a spline fixing plate 331; a spline 333 is arranged in the middle of the spline fixing plate 331; the spline fixing plate 331 is provided with a jig guide post 332 corresponding to the drill guide sleeve 325.
During concrete work, first electro-magnet is placed the work piece on the drilling tool at first to fix a position the product through the spline, drilling carousel subassembly is rotatory, and the product moves under the drilling equipment, presses the material cylinder to open this moment, and the slide down removes, makes the slide compress tightly the product, and drilling guide pin bushing and tool guide pillar cooperate simultaneously, and the drill bit of drilling unit head lower extreme is through drilling the drill bushing to punch the operation to the work piece, sprays the cutting fluid when processing, and after drilling finishes, presses the material cylinder to promote the slide and upwards remove, and a cycle is accomplished here: the drilling device is matched with the drilling sleeve, the drilling guide sleeve and the jig guide post, so that the drilling precision of the product is ensured.
As shown in fig. 7, the chamfering tapping device 4 includes a chamfering tapping turntable 46, a positioning jig 47, a power line passing assembly 45, a drilling detection device 40, a chamfering device 41, a turning device 42, a chamfering device 41, a tapping device 43 and a tapping detection device 44 which are sequentially provided on the frame 2 along the circumferential direction of the chamfering tapping turntable 46; the positioning jigs 47 are distributed on the chamfering tapping turntable 46 in a circular array, and vertically correspond to the power line passing assembly 45, the drilling detection device 40, the chamfering device 41, the turnover device 42, the chamfering device 41 and the tapping device 43, wherein the positioning jigs are used for positioning products;
the chamfering device 41 comprises a chamfering power head 410, a chamfering cutter (not shown in the figure) and a pressing mechanism 32; the chamfering power head 410 is arranged on the frame 2; the lower end of the chamfering power head 410 is provided with a chamfering cutter; a pressing mechanism 32 positioned on the frame 2 is arranged below the chamfering tool; firstly, chamfering the front surface of the product, and the processing principle and the drilling device are the same, and only the drill bit is replaced by a chamfering tool.
The turning device 42 shown in fig. 9 includes a turning base 420, a turning down cylinder 421, a turning cylinder 422, a pneumatic finger 423, and a product jaw 424; the upper end of the turnover base 420 is provided with a turnover downward-moving cylinder 421; a turnover cylinder 422 is arranged on the telescopic rod of the turnover downward-moving cylinder 421; the pneumatic finger 423 is arranged on the overturning cylinder 422; the front end of the pneumatic finger 423 is provided with a product clamping jaw 424, wherein the pneumatic finger 423 is used for controlling the loosening and clamping of the product clamping jaw 424, when the front surface of a product is chamfered, the chamfering tapping turntable rotates for indexing, then the overturning and downward moving cylinder is opened to enable the product clamping jaw to move downwards to a set position, the pneumatic finger controls the product clamping jaw to clamp the product, then the overturning and downward moving cylinder is used for ascending the product to a certain height, the overturning cylinder is used for overturning the product for 180 degrees, and then the product is returned into the positioning jig; after the product is overturned, the chamfering device is utilized to chamfer the back surface of the product.
As shown in fig. 10 to 11, the tapping device 43 includes: tapping power head 430, multi-axis machine 431 and tap 432; the lower end of the tapping power head 430 is provided with a multiaxial device 431; the lower end of the multiaxial device 431 is provided with a plurality of screw taps 432; the tapping detection device 44 comprises a detection bracket 440, a probe 441, a detection cylinder 442 and a tapping sensor 443; the two sides of the detection support 440 are provided with detection air cylinders 442 positioned on the frame 2, and the detection air cylinders 442 penetrate through the detection support 440 to be connected with the probe 441; the telescopic rod of the detection cylinder 442 is provided with a tapping sensor 443 for sensing the position of the probe 441.
When the tapping power head works, tapping processing is carried out on a product on the positioning jig through the tap, after the processing is finished, the detection cylinder is started, the telescopic rod of the detection cylinder drives the probe to move upwards to a position corresponding to the tap, if the tap breaks, the probe can rise to a range beyond the induction range of the tapping sensor, the tapping sensor senses that the probe is not positioned at a set position, the tapping sensor lightens, and workers are informed of unqualified tapping; if the tap is not broken, the tapping sensor senses that the probe is at a set position, and the tapping sensor cannot lighten.
Wherein, drilling holes are required to be detected before chamfering products, a drilling hole detection device 40 is shown in fig. 8, and comprises a detection double-shaft cylinder 400, a thimble 401, an inductor (not shown in the figure) and a fixing component 402; the fixing component 402 is arranged on the frame 2; the upper end of the fixed component 402 is provided with a vertical detection double-shaft cylinder 400; a thimble 401 is arranged on the telescopic shaft of the detection double-shaft cylinder 400; the detecting double-shaft cylinder 400 is provided with an inductor for sensing the position of the thimble 401; when detecting the drilling of product like this, utilize to detect biax cylinder drive thimble down and remove in the drilling that the product corresponds, in the thimble enters into the drilling smoothly, then the inductor senses the thimble and is in the position of settlement, and the inductor is bright, represents porose, and the product is qualified.
The finished product blanking manipulator 6 shown in fig. 12 comprises a blanking base 60, a blanking transverse moving cylinder 61, a blanking transverse moving slide rail 62, a blanking plate 63, a blanking downward moving cylinder 64, a blanking downward moving slide rail 65, a blanking downward moving slide table cylinder 66 and a blanking clamping claw 67; a blanking transverse cylinder 61 is arranged at the upper end of the blanking base 60; the discharging traversing cylinder 61 is connected with a discharging traversing slide rail 62 positioned in the discharging base 60; a blanking plate 63 is arranged on the blanking transverse sliding rail 62; the blanking plate 63 is provided with a blanking downward-moving cylinder 64 and a blanking downward-moving sliding rail 65 which are connected up and down; a blanking downward sliding table cylinder 66 is arranged on the blanking downward sliding rail 65; a blanking clamping claw 67 is arranged at the lower end of the blanking downward-moving sliding table cylinder 66; after product processing is completed, the blanking sideslip cylinder and the blanking sideslip slide rail mutually cooperate to transversely move the blanking clamp claw to a set position, then the blanking sideslip cylinder is started, the blanking sideslip slide cylinder is driven to move downwards on the blanking sideslip slide rail, finally the blanking sideslip slide cylinder pushes the blanking clamp claw downwards, the blanking clamp claw grabs the product, then the product is lifted to a proper height by the blanking sideslip cylinder, the product is transferred to the upper part of the belt line arranging device by the blanking sideslip cylinder, the workpiece and the blanking clamp claw are arranged on the belt line arranging device to be piled up, 10 products are piled up, and finally a worker takes away, so that a product processing period is completed.
Further, a cutting fluid circulation mechanism 8 is further arranged on one side of the frame 2, and is used for providing cutting fluid during processing of the drilling device 3 and the chamfer tapping device 4.
In one embodiment, the difference between the positioning jig and the drilling jig is the number of jig guide posts, the number of the positioning jigs is two, the number of the drilling jigs is four, and the number of the drilling jigs is four so as to ensure the accuracy in drilling.
The integrated processing equipment for the motorcycle chain wheel can finish accurate drilling, double-sided chamfering and tapping aiming at the motorcycle chain wheel, can monitor the drilling and tapping of a product in real time during processing, ensures the quality of the product, can automatically discharge the product after the product is processed, improves the defect of low production speed, liberates the labor intensity and improves the economic benefit of enterprises.
The above embodiments are only for illustrating the technical concept and features of the present invention, and are intended to enable those skilled in the art to understand the content of the present invention and to implement the same, but are not intended to limit the scope of the present invention, and all equivalent changes or modifications made according to the spirit of the present invention should be included in the scope of the present invention.
Claims (6)
1. An integrated machining apparatus for a motorcycle sprocket, comprising: the automatic feeding device of the turntable cartridge clip, the frame, the drilling device, the chamfering tapping device, the single-connecting-rod double-arm manipulator device, the finished product discharging manipulator and the belt line arranging device; the automatic feeding device of the turntable cartridge clip is positioned at one side of the rack; the drilling device and the chamfering tapping device are oppositely arranged on the frame; a single-connecting-rod double-arm manipulator device positioned on the frame is arranged on one side of the drilling device; one side of the chamfering tapping device is provided with a finished product blanking manipulator positioned on the frame; a belt line arranging device positioned on the frame is arranged below the finished product blanking manipulator;
the product is fed through the automatic feeding device of the turntable cartridge clip, the product is moved to the drilling device by the single-connecting-rod double-arm mechanical arm for drilling operation, then the product is moved to the chamfering tapping device by the single-connecting-rod double-arm mechanical arm for chamfering tapping processing, and finally the product is conveyed out after being put into the belt line arranging device by the finished product discharging mechanical arm;
the automatic feeding device of the turntable cartridge clip comprises a feeding rack, a divider rotating system, a screw rod lifting mechanism and a positioning rod; a divider rotating system is arranged in the feeding frame; the divider rotating system is provided with a plurality of lead screw lifting mechanisms distributed in an array manner; a positioning rod is arranged on the screw rod lifting mechanism; the single-connecting-rod double-arm manipulator comprises a base, a bracket, a transverse moving cylinder, a transverse moving sliding rail, a transverse moving plate, a downward moving cylinder, a downward moving sliding rail, a downward moving sliding table cylinder and an electromagnet; the upper end of the base is provided with a bracket; a transverse moving cylinder is arranged in the bracket; the transverse moving cylinder is connected with a transverse moving sliding rail positioned in the bracket; two opposite transverse sliding plates are arranged on the transverse sliding rail; a downward moving cylinder is arranged on the transverse moving plate; the lower end of the downward moving cylinder is connected with a downward moving sliding rail positioned on the transverse moving plate; a downward sliding table cylinder is arranged on the downward sliding rail; the lower ends of the two downward sliding table cylinders are provided with a first electromagnet and a second electromagnet in a distributed manner;
a feeding isolation component positioned at one side of the frame is also arranged below the single-connecting-rod double-arm manipulator; the feeding isolation assembly comprises a feeding isolation base, an advancing double-shaft cylinder and an allocation sheet; the forward double-shaft air cylinder is arranged on the feeding partition base; an allocating sheet is arranged on the telescopic rod of the forward double-shaft cylinder; the distributing plate is L-shaped;
the drilling device comprises a drilling turntable assembly, a drilling power head, a drill bit, a pressing mechanism and a drilling jig; the drilling turntable assembly is arranged on the frame; a drilling power head positioned on the frame is arranged on one side of the drilling turntable assembly, and a drill bit is arranged in the drilling power head; a pressing mechanism positioned on the frame is arranged below the drill bit; the drilling turntable assembly is also provided with a drilling jig;
the material pressing mechanism comprises a lower base plate, a fixed plate, a material pressing cylinder, a sliding plate, an upper base plate, a drilling guide sleeve, a drilling drill sleeve, a material pressing guide post and a material pressing guide sleeve; the upper end of the lower backing plate is fixedly provided with a fixing plate; the material pressing cylinder is arranged on the fixed plate, and the telescopic end of the material pressing cylinder is connected with the sliding plate; an upper backing plate is arranged at the upper end of the sliding plate; one side of the upper base plate is provided with a plurality of drilling guide sleeves positioned on the sliding plate; the centers of the plurality of drilling guide sleeves on the sliding plate are also provided with drilling sleeves, and the drilling sleeves correspond to drill bits in the drilling power head; two ends of the material pressing guide post are respectively connected with the lower base plate and the upper base plate; the material pressing guide sleeve is arranged below the sliding plate and sleeved outside the material pressing guide post;
the drilling jig comprises a lower jig plate, a spline fixing plate, a jig guide post and splines; the upper end of the lower jig plate is provided with a spline fixing plate; the middle part of the spline fixing plate is provided with a spline; and the spline fixing plate is provided with a jig guide post corresponding to the drilling guide sleeve.
2. The integrated processing apparatus for a motorcycle sprocket as set forth in claim 1, wherein: the chamfering tapping device comprises a chamfering tapping turntable, a positioning jig, a power line moving assembly, a drilling detection device, a chamfering device, a turnover device, a chamfering device, a tapping device and a tapping detection device, wherein the power line moving assembly, the drilling detection device, the chamfering device, the turnover device, the chamfering device, the tapping device and the tapping detection device are sequentially arranged on the frame along the circumferential direction of the chamfering tapping turntable; the positioning jigs are distributed on the chamfering tapping turntable in a circular array manner and correspond to the power line moving assembly, the drilling detection device, the chamfering device, the turnover device, the chamfering device and the tapping device up and down, wherein the positioning jigs are used for positioning products;
the chamfering device comprises a chamfering power head, a chamfering cutter and a pressing mechanism; the chamfering power head is arranged on the frame; the lower end of the chamfering power head is provided with a chamfering cutter; a pressing mechanism positioned on the frame is arranged below the chamfering tool;
the tapping device comprises a tapping power head, a multi-shaft device and a tap; the lower end of the tapping power head is provided with a multi-shaft device; the lower end of the multi-shaft device is provided with a plurality of screw taps;
the tapping detection device comprises a detection bracket, a probe, a detection cylinder and a tapping sensor; the two sides of the detection support are provided with detection cylinders positioned on the frame, and the detection cylinders penetrate through the detection support and are connected with the probe; and a tapping sensor is arranged on the telescopic rod of the detection cylinder and used for sensing the position of the probe.
3. The integrated processing apparatus for a motorcycle sprocket according to claim 2, wherein: the turnover device comprises a turnover base, a turnover downward-moving cylinder, a turnover cylinder, pneumatic fingers and product clamping jaws; the upper end of the overturning base is provided with an overturning downward-moving cylinder; a telescopic rod of the overturning downward-moving cylinder is provided with an overturning cylinder; pneumatic fingers are arranged on the overturning cylinder; the front end of the pneumatic finger is provided with a product clamping jaw, wherein the pneumatic finger is used for controlling the loosening and clamping of the product clamping jaw.
4. The integrated processing apparatus for a motorcycle sprocket according to claim 3, wherein: the drilling detection device comprises a detection double-shaft cylinder, a thimble, an inductor and a fixing assembly; the fixing component is arranged on the frame; the upper end of the fixing component is provided with a vertically arranged detection double-shaft cylinder; a thimble is arranged on the telescopic shaft of the detection double-shaft cylinder; and the detecting double-shaft cylinder is provided with an inductor for inducing the position of the thimble.
5. The integrated processing apparatus for a motorcycle sprocket as set forth in claim 4, wherein: the finished product blanking manipulator comprises a blanking base, a blanking transverse moving cylinder, a blanking transverse moving sliding rail, a blanking plate, a blanking downward moving cylinder, a blanking downward moving sliding rail, a blanking downward moving sliding table cylinder and a blanking clamping jaw; the upper end of the blanking base is provided with a blanking transverse cylinder; the blanking transverse sliding cylinder is connected with a blanking transverse sliding rail positioned in the blanking base; a blanking plate is arranged on the blanking transverse sliding rail; the blanking plate is provided with a blanking downward-moving cylinder and a blanking downward-moving sliding rail which are arranged in an up-down connection manner; a blanking downward sliding table cylinder is arranged on the blanking downward sliding rail; and a blanking clamping jaw is arranged at the lower end of the blanking downward-moving sliding table cylinder.
6. The integrated processing apparatus for a motorcycle sprocket according to claim 1 or 5, wherein: and one side of the frame is also provided with a cutting fluid circulation mechanism for providing cutting fluid when the drilling device and the chamfering and tapping device are used for processing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710334691.2A CN107088752B (en) | 2017-05-12 | 2017-05-12 | Integrated processing equipment for motorcycle sprocket |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710334691.2A CN107088752B (en) | 2017-05-12 | 2017-05-12 | Integrated processing equipment for motorcycle sprocket |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107088752A CN107088752A (en) | 2017-08-25 |
| CN107088752B true CN107088752B (en) | 2023-08-08 |
Family
ID=59638152
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710334691.2A Active CN107088752B (en) | 2017-05-12 | 2017-05-12 | Integrated processing equipment for motorcycle sprocket |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107088752B (en) |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107344290B (en) * | 2017-09-02 | 2023-09-29 | 慈溪市天行电器有限公司 | Chamfering tapping machine |
| CN107378496B (en) * | 2017-09-02 | 2023-09-29 | 慈溪市天行电器有限公司 | Chamfering tapping machine for cover plate |
| CN107521968A (en) * | 2017-09-29 | 2017-12-29 | 安徽智森电子科技有限公司 | A kind of product feeding cartridge clip mechanism |
| CN108406329B (en) * | 2018-02-05 | 2020-07-21 | 襄阳华中科技大学先进制造工程研究院 | Camshaft cover processingequipment |
| CN108941774A (en) * | 2018-07-25 | 2018-12-07 | 无锡市峻雅机械有限公司 | A kind of eccentric bushing chamfering special plane |
| CN108907355B (en) * | 2018-08-16 | 2023-09-08 | 中山市基信锁芯有限公司 | Chamfering device of lock shell automatic processing machine tool |
| CN111872650A (en) * | 2019-09-16 | 2020-11-03 | 王加两 | Equipment of electric kettle heating plate equipment and aluminium dish dust removal assembly device thereof |
| CN111390560B (en) * | 2020-01-21 | 2021-04-16 | 杭州传智自动化科技有限公司 | Full-automatic chain wheel tapping mechanism with thread detection function and using method thereof |
| CN113263204B (en) * | 2021-06-07 | 2022-03-01 | 浙江陀曼智能科技股份有限公司 | Gear axial drilling device |
| CN115415798A (en) * | 2022-09-21 | 2022-12-02 | 青岛玉衡铝业科技有限公司 | Air conditioner through fan shaft sleeve processing equipment |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07314225A (en) * | 1994-05-27 | 1995-12-05 | Topy Ind Ltd | Rim working device |
| CN102922287A (en) * | 2012-10-26 | 2013-02-13 | 浙江精一重工有限公司 | Special machine tool for machining hub bearing shells |
| CN203317033U (en) * | 2013-07-04 | 2013-12-04 | 滨中元川金属制品（昆山）有限公司 | Automatic boring tapping machine |
| CN103909421A (en) * | 2012-12-29 | 2014-07-09 | 宾科汽车紧固件（昆山）有限公司 | Adjusting nut machining device and machining process thereof |
| CN104308554A (en) * | 2014-10-10 | 2015-01-28 | 云南省机械研究设计院 | Control system of six-station flexible machining equipment |
| CN105855882A (en) * | 2016-05-17 | 2016-08-17 | 亿和精密工业（苏州）有限公司 | Drilling, chamfering and tapping all-in-one machine |
| CN207710269U (en) * | 2017-05-12 | 2018-08-10 | 苏州金逸康自动化设备有限公司 | A kind of integrated process equipment of chain wheel of motorcycle |
-
2017
- 2017-05-12 CN CN201710334691.2A patent/CN107088752B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07314225A (en) * | 1994-05-27 | 1995-12-05 | Topy Ind Ltd | Rim working device |
| CN102922287A (en) * | 2012-10-26 | 2013-02-13 | 浙江精一重工有限公司 | Special machine tool for machining hub bearing shells |
| CN103909421A (en) * | 2012-12-29 | 2014-07-09 | 宾科汽车紧固件（昆山）有限公司 | Adjusting nut machining device and machining process thereof |
| CN203317033U (en) * | 2013-07-04 | 2013-12-04 | 滨中元川金属制品（昆山）有限公司 | Automatic boring tapping machine |
| CN104308554A (en) * | 2014-10-10 | 2015-01-28 | 云南省机械研究设计院 | Control system of six-station flexible machining equipment |
| CN105855882A (en) * | 2016-05-17 | 2016-08-17 | 亿和精密工业（苏州）有限公司 | Drilling, chamfering and tapping all-in-one machine |
| CN207710269U (en) * | 2017-05-12 | 2018-08-10 | 苏州金逸康自动化设备有限公司 | A kind of integrated process equipment of chain wheel of motorcycle |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107088752A (en) | 2017-08-25 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107088752B (en) | Integrated processing equipment for motorcycle sprocket | |
| CN106514219B (en) | One kind extending out formula circlip automatic assembling mechanism | |
| CN107243661B (en) | Drilling device of full-automatic square hole machine for shaft | |
| CN106944864B (en) | Automatic machining machine table for automobile suspension ball pin shell | |
| CN108242872B (en) | Assembly mechanism of rotor processing equipment | |
| CN209881616U (en) | Equipment for automatically pressing magnetic steel sheet into rotor core | |
| CN207710269U (en) | A kind of integrated process equipment of chain wheel of motorcycle | |
| CN110814444B (en) | Method for machining threads on inner side wall of circular pipe | |
| CN207344148U (en) | A kind of digital control vertical slotter | |
| CN207171001U (en) | A kind of drilling equipment of the full-automatic square hole machine of axle | |
| CN106112141A (en) | A kind of rustless steel accessory automatic tapping device | |
| CN113878398A (en) | Automatic feeding and discharging truss robot for numerically controlled lathe | |
| CN108436449B (en) | Automatic assembling device for door and window handles | |
| CN210906763U (en) | Equipment for producing clutch dispensing assembly | |
| CN112917067A (en) | Full-automatic production system of cosmetic containers | |
| CN108974892A (en) | A kind of automatic control upper and lower pieces device | |
| CN203865550U (en) | Automatic feeding mechanism | |
| CN113426909B (en) | Material feeding unit and automated production line | |
| CN107081740A (en) | Aluminum alloy pattern plate automatic welding device feed appliance | |
| CN107900684A (en) | A kind of digital control vertical groove milling process for machining | |
| CN210547791U (en) | Automatic assembling and riveting machine for automobile safety belt product frame parts | |
| CN109333316B (en) | Full-automatic polishing production line | |
| CN113118784B (en) | Automatic avatar tube production line | |
| CN107253060B (en) | Full-automatic square hole machine for shaft | |
| CN113927303B (en) | Workpiece drilling and tapping system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |