CN107006782A - The intelligent production method and system of a kind of broad bean - Google Patents
The intelligent production method and system of a kind of broad bean Download PDFInfo
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- CN107006782A CN107006782A CN201710227334.6A CN201710227334A CN107006782A CN 107006782 A CN107006782 A CN 107006782A CN 201710227334 A CN201710227334 A CN 201710227334A CN 107006782 A CN107006782 A CN 107006782A
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- broad bean
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- 240000006677 Vicia faba Species 0.000 title claims abstract description 205
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 37
- 239000000843 powder Substances 0.000 claims abstract description 82
- 238000001816 cooling Methods 0.000 claims abstract description 49
- 238000012216 screening Methods 0.000 claims abstract description 44
- 241000196324 Embryophyta Species 0.000 claims abstract description 29
- 238000000034 method Methods 0.000 claims abstract description 27
- 238000007654 immersion Methods 0.000 claims abstract description 22
- 235000013312 flour Nutrition 0.000 claims abstract description 15
- 238000002791 soaking Methods 0.000 claims abstract description 4
- 238000012856 packing Methods 0.000 claims description 45
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- 235000019750 Crude protein Nutrition 0.000 description 2
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- PVNIIMVLHYAWGP-UHFFFAOYSA-N Niacin Chemical compound OC(=O)C1=CC=CN=C1 PVNIIMVLHYAWGP-UHFFFAOYSA-N 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
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- 229930006000 Sucrose Natural products 0.000 description 2
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- 239000002253 acid Substances 0.000 description 2
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- 239000007788 liquid Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
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- 229910052698 phosphorus Inorganic materials 0.000 description 2
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- 229910052700 potassium Inorganic materials 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 239000005720 sucrose Substances 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- AUNGANRZJHBGPY-UHFFFAOYSA-N D-Lyxoflavin Natural products OCC(O)C(O)C(O)CN1C=2C=C(C)C(C)=CC=2N=C2C1=NC(=O)NC2=O AUNGANRZJHBGPY-UHFFFAOYSA-N 0.000 description 1
- ZZZCUOFIHGPKAK-UHFFFAOYSA-N D-erythro-ascorbic acid Natural products OCC1OC(=O)C(O)=C1O ZZZCUOFIHGPKAK-UHFFFAOYSA-N 0.000 description 1
- 235000010469 Glycine max Nutrition 0.000 description 1
- 244000068988 Glycine max Species 0.000 description 1
- KDXKERNSBIXSRK-UHFFFAOYSA-N Lysine Natural products NCCCCC(N)C(O)=O KDXKERNSBIXSRK-UHFFFAOYSA-N 0.000 description 1
- 239000004472 Lysine Substances 0.000 description 1
- AUNGANRZJHBGPY-SCRDCRAPSA-N Riboflavin Chemical compound OC[C@@H](O)[C@@H](O)[C@@H](O)CN1C=2C=C(C)C(C)=CC=2N=C2C1=NC(=O)NC2=O AUNGANRZJHBGPY-SCRDCRAPSA-N 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 206010053615 Thermal burn Diseases 0.000 description 1
- 241000209140 Triticum Species 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 229930003451 Vitamin B1 Natural products 0.000 description 1
- 229930003471 Vitamin B2 Natural products 0.000 description 1
- 229930003268 Vitamin C Natural products 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000005273 aeration Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000036760 body temperature Effects 0.000 description 1
- 235000001465 calcium Nutrition 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 235000014633 carbohydrates Nutrition 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- OEYIOHPDSNJKLS-UHFFFAOYSA-N choline Chemical compound C[N+](C)(C)CCO OEYIOHPDSNJKLS-UHFFFAOYSA-N 0.000 description 1
- 229960001231 choline Drugs 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
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- 238000005265 energy consumption Methods 0.000 description 1
- 235000020776 essential amino acid Nutrition 0.000 description 1
- 239000003797 essential amino acid Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 235000001968 nicotinic acid Nutrition 0.000 description 1
- 239000011664 nicotinic acid Substances 0.000 description 1
- 229960003512 nicotinic acid Drugs 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- 230000000050 nutritive effect Effects 0.000 description 1
- 238000012946 outsourcing Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 229960002477 riboflavin Drugs 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 235000013555 soy sauce Nutrition 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 229960003495 thiamine Drugs 0.000 description 1
- DPJRMOMPQZCRJU-UHFFFAOYSA-M thiamine hydrochloride Chemical compound Cl.[Cl-].CC1=C(CCO)SC=[N+]1CC1=CN=C(C)N=C1N DPJRMOMPQZCRJU-UHFFFAOYSA-M 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 235000013343 vitamin Nutrition 0.000 description 1
- 239000011782 vitamin Substances 0.000 description 1
- 229930003231 vitamin Natural products 0.000 description 1
- 229940088594 vitamin Drugs 0.000 description 1
- 235000010374 vitamin B1 Nutrition 0.000 description 1
- 239000011691 vitamin B1 Substances 0.000 description 1
- 235000019164 vitamin B2 Nutrition 0.000 description 1
- 239000011716 vitamin B2 Substances 0.000 description 1
- 235000019154 vitamin C Nutrition 0.000 description 1
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- 150000003722 vitamin derivatives Chemical class 0.000 description 1
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Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Abstract
This application provides the intelligent production method and system of a kind of broad bean.Production method includes screening, immersion, fried, de-oiling, wraps up in powder, cooling and technology of the package, and system includes control system and the corresponding device of each technique of the above.When soaking broad bean, control system pre-actuates deep-frying device preheating oil temperature, and at the end of immersion, oil temperature is right up to frying temperature；Control system, by flour and flavoring for mixture to wrap up in powder, at the end of de-oiling, wraps up in powder and just mixes completion in broad bean de-oiling.The application realizes the parallel processing of part processing technology by the information exchange between control system and each processing unit (plant), improves the production efficiency of broad bean processing, reduction production cycle and processing cost.Control system can also be accurately controlled the stable operation under default parameter of each device, to improve the accuracy of broad bean machining control, solve the problem of non intelligentization processing parameter precise control is relatively low, improve the product quality and mouthfeel of broad bean food.
Description
Technical field
The application is related to food processing field, more particularly to a kind of broad bean intelligent production method and system.
Background technology
The nutritive value very abundant of broad bean, soybean is only second in the beans of daily consumption.Being rich in broad bean has albumen
Matter, carbohydrate, crude fibre, phosphatide, choline, vitamin B1, vitamin B2, vitamin C, nicotinic acid and calcium, iron, phosphorus, potassium etc.
Several mineral materials, still it is that phosphorus and potassium content are higher.In addition, also containing 8 kinds of essential amino acids in broad bean, amino acid classes are more neat
Entirely, particularly lysine content enriches.At present, fried broad bean turns into one of favorite leisure food of consumer.
At present, the industrial production processing of fried broad bean it is main include immersion, cutting decortication, centrifugal dehydration, it is fried and from
The processes such as heart de-oiling.Existing production and processing technology is generally serial mode, i.e., the processing sequence of each processing step more than
It is processed successively so that the process-cycle of fried broad bean is longer.In addition currently without the production equipment also many places of processing tasks
In holding state, the energy consumption of extra increase fried broad bean product.
The content of the invention
This application provides the intelligent production method and system of a kind of broad bean, pass through control system and each processing unit (plant)
Between information exchange, realize the parallel processing of part processing technology, the production efficiency of broad bean processing improved, so as to reduce broad bean
The production cycle of processing and processing cost.Moreover, can be accurately controlled each device steady under default parameter for control system
Fixed operation, to improve the accuracy of broad bean machining control, solves the relatively low skill of non intelligentization processing parameter precise control
Art problem, improves the product quality and mouthfeel of broad bean food.
Fig. 1 is refer to, a kind of schematic flow sheet of the intelligent production method of the broad bean provided for the application.Methods described
Including：
Step S01：Broad bean is added to screening plant, and screened according to default screening parameter.
In order to ensure product appearance, mouthfeel, local flavor all accomplish ultimate attainment, the screening of broad bean is one of essential technique.
The screening of broad bean may include quality screening and outward appearance screen two parts, quality screening purpose be in order to obtain seed it is plentiful,
Without the broad bean raw material gone mouldy；The purpose of outward appearance screening is to obtain shape, broad bean raw material of uniform size.In the application, sieve
Parameter is selected to refer mainly to the related parameter of outward appearance screening, such as, the size of broad bean is between 9.5mm-11.0mm.The control of screening parameter
System can be by setting the screen cloth specification of broad bean raw material to realize.Such as, the screen cloth of screening plant corresponding with screening technology is set
For two layers up and down, the aperture of online mesh is 11.0mm, and the aperture of off line mesh is 9.5mm, and mesh can be set to circular hole.After screening
Product, online the above bulky grain (whole grain) and it is off line leak down little particle and particle be defective work, can be transferred to other
Processing process.It is upper it is off line between product be this technique qualified products, into subsequent machining technology, continue to produce plus
Work.
Step S02：Broad bean after screening is added in infuser device and soaked 13-15 hours.
In this step, the temperature of soak may be configured as 23-28 DEG C in infuser device.Soak is in the condition close to room temperature
Under be slowly immersed in broad bean, be on the one hand conducive to vitamin and the nutritional ingredient such as amino acid for preferably retaining broad bean itself not to meet with
To destruction；On the other hand, soak is conducive to be uniformly distributed in broad bean, to improve the mouthfeel of broad bean product.In the application, leaching
Bubble liquid is pure water, it is of course also possible to which the auxiliary materials such as aerating agent are added in water according to the actual requirements collectively forms soak.For
Under the premise of immersion sufficiently, technique duration is controlled as far as possible, the processing efficiency of product is improved, and the application will soak duration and set
For 13-15 hours, the mass ratio of broad bean and soak was set to 1：(2.5-3.5).It is preferred that, it is small that immersion duration may be configured as 14
When, the mass ratio of broad bean and soak may be configured as 1：3.In addition, in order to increase the dissolved oxygen amount in water, in broad bean immersion process
In, once aeration operation can be carried out every 2 hours, to improve the immersion effect of broad bean.
Step S03：When immersion duration reaches the 95% of preset duration, control system pre-actuates deep-frying device, control
The deep-frying device is warming up to frying temperature according to default heating rate.
Timer is provided with inside infuser device, the timer is used for when immersion duration reaches the 95% of preset duration
When, clocking information is sent to the control system, control system is opened in advance after the clocking information of infuser device transmission is received
Dynamic deep-frying device, preheats the oil plant in deep-frying device in advance, to reduce the process-cycle of broad bean, improves production efficiency.Such as, exist
In step S02, a length of 14 hours during immersion, then when broad bean soak time reaches 13.33 hours, control system pre-actuates oil
Explosion unit, begins to warm up oil plant (natural gas is directly heated), it is contemplated that 40 minutes (0.67 hour) oil temperature can reach setup parameter afterwards
Value, now broad bean just soaks 14 hours.The application, can be in the same of immersion by control system and the information exchange of infuser device
When heat deep-frying device in advance, realize the parallel operation of infuser device and deep-frying device, to a certain extent shorten broad bean food
Process-cycle, improve production efficiency, be that broad bean processing enterprise wins more interests.
Step S04：Soaked broad bean is added to the deep-frying device, it is fried under 130-135 DEG C of oil temperature.
In the application, frying temperature can be set as to 130-135 DEG C, the transmission speed of deep-frying device is set to guipure
(15-20) Hz, lower guipure (10-15) Hz, deep-fat frying time were controlled at 9-10 minutes.The frying temperature that the application is set is relatively low, can
The nutrient being rich in reservation broad bean while frying action is reached as much as possible.
In addition, being provided with the first temperature sensor inside deep-frying device, first temperature sensor is used to detect fried dress
The oil temperature of inside is put, and the oil temperature is sent to control system.Control system judges whether the oil temperature data received exceedes
Predetermined threshold value (such as 133 DEG C), if the oil temperature data received exceedes predetermined threshold value, controls deep-frying device to stop heating oil immediately
Material, so as to will be fried when temperature be strict controlled in the range of 130-135 DEG C.
Step S05：Broad bean after will be fried is added to de-oiling in deoiler.
Step S06：While broad bean starts de-oiling, control system is according to the broad bean weight for treating de-oiling, by flour and tune
Taste substance is mixed into and wraps up in powder automatically according to preset ratio.
The weight sensor is arranged on inside deoiler, and the weight sensor is used to detect the weight for treating de-oiling broad bean
Amount, so that control system starts flour mixer, powder chartered plane material blending device related to flavoring machine etc. simultaneously, and according to the weight of the broad bean
Amount, flour and flavoring are mixed into automatically according to preset ratio and wrap up in powder.Preset ratio flour and flavoring therein can join
Examine following proportioning：15% flour, 30% wheat flour, 35% starch, 10% white granulated sugar, 5% maltose, 1% soy sauce, 2% are eaten
Salt.Step S06 realizes that broad bean wraps up in powder by the information exchange between weight sensor and control system while de-oiling
Automatically configure, realize that at regular time and quantity, control is precisely outer, the paired running of deoiler and material blending device can be achieved, further pressure
The production and processing cycle of contracting broad bean.
Step S07：Broad bean after de-oiling is wrapped up in into powder while being mixed in addition Powder binding machine with described.
The rotating speed of the Powder binding machine is that broad bean and the incorporation time for wrapping up in powder after 15-20Hz, de-oiling are 55-70 points
Clock.It is preferred that, the rotating speed of the Powder binding machine is that broad bean and the incorporation time for wrapping up in powder after 15Hz, de-oiling are 70 minutes.
In the application, the rotating speed of Powder binding machine is relatively low, it is possible to decrease wrap up in during powder, the mutual collision dynamics between broad bean prevents broad bean from producing
There is broken situation in the outward appearance of product, can further improve product quality.In addition, in the application, broad bean after de-oiling with it is described
The incorporation time for wrapping up in powder is longer, is conducive to being wrapped in the surface of each broad bean by wrap up in that powder is more uniformly distributed, so as to improve
The quality and mouthfeel of broad bean product.
Step S08：The broad bean after powder will be wrapped up in and add cooling device cooling.
Some toppings should not adhere in the state of high temperature, need to be cooled to the temperature of an acceptable technological requirement
Spend scope (60-70 DEG C).In addition, refrigerating work procedure, which is alternatively follow-up packaging process, provides condition supplement, it is to avoid temperature is too high
There are the phenomenons such as swollen full, gas leakage after packaging in broad bean product, influences the normal sale of product.
Step S09：Broad bean after cooling is added into packing device inner packing.
Packaging process is divided into Nei Bao and outsourcing two parts, i.e., the corresponding packing device of this process may include automatic packaging machine and
Automatic box sealing machine.Automatic packaging machine requirement is packed according to the grammes per square metre of regulation, single bag thickness range, sealing formation, no breakage,
Scald, wrinkle, sealing indentation are clear, firm, and middle envelope is without sideslip, and inflation thickness is qualified, and stamp coding is clearly accurate, package encapsulation
Property good, no gas leakage.Automatic packaging machine can be packed the packed broad bean completed and be packaged into case by automatic box sealing machine.This application claims close
Envelope degree qualification rate is 100%, substandard product such as occurs, need to stop operation, and is recovered manually again after personnel's confirmation to be operated is errorless
Production.
In the application, each manufacturing procedure of the above distinguishes corresponding screening plant, infuser device, deep-frying device, de-oiling dress
Put, Powder binding machine, cooling device and packing device are connected with control system, and worked under control of the control system.Control
Each key parameter (leaching that more than system the control operation of each device, i.e. each more than control device are set in control system
The bubble time, frying temperature, deep-fat frying time, the startup time of deep-frying device, de-oiling speed, the de-oiling time, when wrapping up in the mixing of powder
Between and chilling temperature etc.) under stable operation.
It is preferred that, for heating rate, exponentially formula increases the default heating rate described in step S02 over time.
Exponentially formula increases preheating temperature, can shorten the heat time of food oil at high temperature to a certain extent.In addition,
In the application, deep-frying device also can under control of the control system according to default heating rate temperature programming to frying temperature,
Default heating rate is graded, i.e., heating rate may include two or more different Grad.Rising
The leading portion of temperature can will heat up speed and be set as a high value (such as 5 DEG C/min), to realize being rapidly heated for oil plant；In heating
Back segment can will heat up speed and be set as a small value (such as 1 DEG C/min) as far as possible, be terminated with ensuring the temperature of oil plant stopping preheating
Afterwards, default frying temperature can be accurately reached, and occurs without the phenomenon that temperature is significantly escaped, so that it is guaranteed that temperature control is accurate
Property.
It is preferred that, described before step S02, methods described also includes：While broad bean is added to screening plant, control
Whether the temperature of soak is at 23-28 DEG C in system detectio infuser device processed；If the temperature of the soak is higher than 28 DEG C,
Control system starts water filling device, and into the infuser device, implantation temperature is less than 28 DEG C of cold water；If the soak
Temperature is less than 23 DEG C, then control system starts heater, and soak is heated into 23-28 DEG C.
It is preferred that, the step S07 also includes：
Broad bean after de-oiling is wrapped up in during powder mixes with described, using uniformly being sprayed provided with spray equipment in Powder binding machine
Drench syrup.The syrup is the aqueous solution of one or more sugar in white granulated sugar, maltose, sucrose, maltose, described to wrap up in powder and institute
The mass ratio for stating syrup is 1:0.9.Spray syrup is conducive to increasing the viscosity for wrapping up in powder so that broad bean after de-oiling be easier with
Wrap up in powder to be well mixed, be that certain cost is saved in the processing of broad bean food so as to improve the efficiency for wrapping up in powder process.
It is preferred that, methods described also includes：Broad bean after cooling is added into the inspection that impurity detection device carries out metal impurities
Survey；If detecting to contain metal impurities in the broad bean after cooling, control system stops the operation of the packing device, and really
Surely the broad bean for entering the packing device whether there is metal impurities；If metal is not present in the broad bean into the packing device
The operation of impurity, then the control system recovery packing device.
The application is realized and broad bean is eaten by the information exchange between control system and impurity detection device, packing device
The further control of product crudy, it is to avoid due to there are problems that in broad bean food impurity and occurring examine again, improve silkworm
While beans product quality, reduce and the unnecessary cost that program tape comes such as examine, do over again again.
The application also provides a kind of intellectualized production system of broad bean, screening plant that the system includes being sequentially connected,
Infuser device, deep-frying device, deoiler, Powder binding machine, cooling device and packing device, the screening plant, the immersion
Device, the deep-frying device, the deoiler, the Powder binding machine, the cooling device and the packing device with control
System processed is connected, and is worked under the control of the control system, wherein,
The screening plant is used to screen according to default screening parameter；
Timer, the timing are provided with inside the broad bean that the infuser device is used for after soaking and screening, the infuser device
Device is used to, when immersion duration reaches the 95% of preset duration, clocking information is sent to the control system, so as to control system
Pre-actuate deep-frying device；
The deep-frying device is used to be provided with the first temperature sensor inside fried soaked broad bean, the deep-frying device,
First temperature sensor is used to detect the oil temperature inside deep-frying device, and the oil temperature is sent to control system, so as to
Control system adjusts deep-frying device according to the oil temperature；
The deoiler be used for will be fried after broad bean de-oiling, be provided with weight sensor, institute inside the deoiler
State weight sensor be used for detect treat the weight of de-oiling broad bean, so that control system is according to the broad bean weight for treating de-oiling, by flour
It is mixed into automatically according to preset ratio with flavoring and wraps up in powder；
The Powder binding machine is used to mix the broad bean after de-oiling and described wraps up in powder；
The cooling device, which is used to cool down, wraps up in the broad bean after powder；
The packing device is used to pack the broad bean after cooling.
It is preferred that, the system also includes being provided with and the control system in water filling device and heater, infuser device
Connected second temperature sensor, the water filling device and the heater with the infuser device and the control system
System is connected；
Shown second temperature sensor is used for while broad bean is added to screening plant, gathers in the infuser device and soaks
The temperature of liquid is steeped, and the temperature of the soak is sent to the control system；
The water filling device is used for when the temperature of soak in the infuser device is higher than 28 DEG C, in the control system
Control under into the infuser device implantation temperature be less than 28 DEG C of cold water；
The heater is used for when the temperature of soak in the infuser device is less than 23 DEG C, in the control system
Soak is heated to 23-28 DEG C under control.
It is preferred that, be provided with spray equipment in the Powder binding machine, the spray equipment be used for the broad bean after de-oiling with it is described
During wrapping up in powder mixing, syrup is uniformly sprayed.
It is preferred that, the system also include impurity detection device, the impurity detection device respectively with the cooling device
It is connected with the control system, the impurity detection device is used for the detection that metal impurities are carried out to the broad bean after cooling, and will
Testing result is sent to the control system, so that the control system controls the packing device according to the testing result
Operation.
In addition, in the application, any of the above device goes wrong, fault message can be fed back to control system, controlled
System can be immediately performed pause command, by upstream device it is wholly off operation (except infuser device because soak time is longer,
Semi-finished product will not be caused to overstock in a short time).After after problem elimination, by the fortune of operating personnel's manual recovery problem device
OK, at the same control system can automatic identification equipment running status, and other devices are entered according to the running status of failed equipment
Row recovers.
It is preferred that, the step S08 also includes：
The surface temperature of broad bean after powder is wrapped up in described in control system acquisition in real time；If the surface temperature for wrapping up in broad bean after powder
Higher than preset temperature, then the transmission speed of the cooling device is reduced；If the surface temperature for wrapping up in broad bean after powder is less than pre-
If temperature, then the transmission speed of the cooling device is improved.
Cooling device corresponding with cooling technique includes transmission mechanism and three-temperature sensor, the 3rd TEMP
Device is used for the surface temperature for gathering broad bean on the transmission mechanism in real time, and the surface temperature of the broad bean is sent to control system
System, control system is received after the surface temperature of three-temperature sensor transmission, and the surface temperature is compared with preset temperature
Compared with.If higher than preset temperature, reducing the transmission speed of the cooling device；If less than preset temperature, improving the cooling
The transmission speed of device.The application, can by control system, the information exchange between three-temperature sensor and transmission mechanism
Transmission speed to transmission mechanism is monitored in real time.Due to three-temperature sensor gather be broad bean surface temperature, and
When object is generally in higher temperature, its surface temperature is typically somewhat less than its body temperature.Therefore, preset temperature can be set
Slightly below chilling temperature (such as 50-60 DEG C) is set to, now, the temperature averages on broad bean body and surface can be controlled accurately cold
But temperature (60-70 DEG C).
The beneficial effect of the application is：
This application provides the intelligent production method and system of a kind of broad bean, it is related to food processing field.The application is carried
The intelligent production method of the broad bean of confession includes screening, immersion, fried, de-oiling, wraps up in powder, cooling and technology of the package.In immersion
During broad bean, control system pre-actuates deep-frying device preheating oil temperature, and at the end of soaking technology, the oil temperature of deep-frying device just reaches
To frying temperature；In addition, control system is while broad bean starts de-oiling, according to the broad bean weight for treating de-oiling, by flour and tune
Taste substance is mixed into and wraps up in powder automatically according to preset ratio, at the end of de-oiling technique, wraps up in powder and just mixes completion.The application can
The parallel processing of part processing technology is realized by the information exchange between control system and each processing unit (plant), broad bean is improved and adds
The production efficiency of work, so as to reduce production cycle and the processing cost of broad bean processing.
In addition, each manufacturing procedure respectively corresponding screening plant, infuser device, deep-frying device, deoiler, wrap up in powder
Machine, cooling device and packing device are connected with control system.Information of the control system more than between each device
Interaction, can accurately control each device of the above in default key parameter (soak time, frying temperature, deep-fat frying time, oil
Startup time of explosion unit, de-oiling speed, de-oiling time, the incorporation time and chilling temperature etc. for wrapping up in powder) under stable operation,
To improve the accuracy controlled in broad bean processing, solve the relatively low technology of non intelligentization processing parameter precise control and ask
Topic, so as to improve the product quality and mouthfeel of broad bean food.
Brief description of the drawings
In order to illustrate more clearly of the technical scheme of the application, letter will be made to the required accompanying drawing used in embodiment below
Singly introduce, it should be apparent that, for those of ordinary skills, without having to pay creative labor,
Other accompanying drawings can also be obtained according to these accompanying drawings.
A kind of schematic flow sheet of the intelligent production method for broad bean that Fig. 1 provides for the application；
A kind of structural representation of the intellectualized production system for broad bean that Fig. 2 provides for the application.
Embodiment
Embodiment one
The present embodiment provides a kind of intelligent production method of broad bean, and methods described includes：
Step S101：Broad bean is added in screening plant, screening seed is plentiful, nothing is gone mouldy and size is in 9.5mm-
Broad bean between 11.0mm；
Step S102：The broad bean screened is added in infuser device, soaked 14 hours at 25 DEG C, broad bean and water
Mass ratio be 1：3；
Step S103：When immersion duration reaches 13.33 hours, control system pre-actuates deep-frying device, and control is described
Deep-frying device according to default heating rate temperature programming to frying temperature, wherein, default heating rate be first 20 minutes with 4
DEG C/min speed rise oil temperature, the latter 20 minutes speed with 1.5 DEG C/min raises oil temperature, 40 minutes (0.67 more than
Hour), broad bean, which just soaks, to be reached 14 hours, and oil temperature just reaches 135 DEG C of setting.
Step S104：Soaked broad bean is added into the deep-frying device, fried 10 minutes under 135 DEG C of oil temperature；
Step S105：Broad bean de-oiling after will be fried, wherein, de-oiling speed is 25Hz, and the de-oiling time is 20 seconds；
Step S106：While broad bean starts de-oiling, the silkworm for treating de-oiling that control system is passed back according to weight sensor
Beans weight, flour and flavoring are mixed into automatically according to preset ratio and wrap up in powder；
Step S107：Broad bean after de-oiling is wrapped up in into powder while being mixed in addition Powder binding machine with described, the Powder binding machine
Rotating speed is that broad bean and the incorporation time for wrapping up in powder after 15Hz, de-oiling are 70 minutes；
Step S108：The addition cooling device of the broad bean after powder will be wrapped up in and be cooled to 60 DEG C；
Step S109：Broad bean after cooling is added into packing device inner packing.
Embodiment two
The present embodiment provides a kind of intelligent production method of broad bean, and methods described includes：
Step S201：Broad bean is added in screening plant, screening seed is plentiful, nothing is gone mouldy and size is in 9.5mm-11.0mm
Between broad bean；
Step S202：The broad bean screened is added in infuser device, soaked 13 hours at 25 DEG C, broad bean and water
Mass ratio be 1：2.5；
Step S203：When immersion duration reaches 12.35 hours, control system pre-actuates deep-frying device, and control is described
Deep-frying device is warming up to frying temperature according to exponential type heating rate.
Step S204：Soaked broad bean is added into the deep-frying device, fried 10 minutes under 130 DEG C of oil temperature；
Step S205：Broad bean de-oiling after will be fried, wherein, de-oiling speed is 20Hz, and the de-oiling time is 18 seconds；
Step S206：While broad bean starts de-oiling, the silkworm for treating de-oiling that control system is passed back according to weight sensor
Beans weight, flour and flavoring are mixed into automatically according to preset ratio and wrap up in powder；
Step S207：Broad bean after de-oiling is wrapped up in into powder while being mixed in addition Powder binding machine with described, the Powder binding machine
Rotating speed is that broad bean and the incorporation time for wrapping up in powder after 20Hz, de-oiling are 60 minutes；
Step S208：The surface temperature of broad bean after powder is wrapped up in described in control system acquisition in real time；If described wrap up in broad bean after powder
Surface temperature be higher than preset temperature, then reduce the transmission speed of the cooling device；If the surface for wrapping up in broad bean after powder
Temperature is less than preset temperature, then improves the transmission speed of the cooling device, and the addition of the broad bean after powder is most wrapped up at last and is cooled to 70
℃；
Step S209：Broad bean after cooling is added into the detection that impurity detection device carries out metal impurities；
If detecting to contain metal impurities in the broad bean after cooling, control system stops the fortune of the packing device
OK, and determine into the packing device broad bean whether there is metal impurities；If into the packing device broad bean not
There are metal impurities, then control system recovers the operation of the packing device；
Step S2010：Broad bean after cooling is added into packing device inner packing.
Embodiment three
The present embodiment provides a kind of intelligent production method of broad bean, and methods described includes：
Step S301：While broad bean is added to screening plant, the temperature of soak in control system detection infuser device
Whether degree is at 23-28 DEG C；If the temperature of the soak is higher than 28 DEG C, control system starts water filling device, to the leaching
Implantation temperature is less than 28 DEG C of cold water in bulb apparatus；If the temperature of the soak is less than 23 DEG C, control system, which starts, to be added
Thermal, 23-28 DEG C is heated to by soak.
Step S302：Broad bean is added in screening plant, screening seed is plentiful, nothing is gone mouldy and size is in 9.5mm-11.0mm
Between broad bean；
Step S303：The broad bean screened is added in infuser device, soaked 15 hours at 25 DEG C, broad bean and water
Mass ratio be 1：3.5；
Step S304：When immersion duration reaches 14.25 hours, control system pre-actuates deep-frying device, and control is described
Deep-frying device is according to default heating rate temperature programming to frying temperature.
Step S305：Soaked broad bean is added into the deep-frying device, fried 9 minutes under 133 DEG C of oil temperature；
Step S306：Broad bean de-oiling after will be fried, wherein, de-oiling speed is 30Hz, and the de-oiling time is 22 seconds；
Step S307：While broad bean starts de-oiling, the silkworm for treating de-oiling that control system is passed back according to weight sensor
Beans weight, flour and flavoring are mixed into automatically according to preset ratio and wrap up in powder；
Step S308：Broad bean after de-oiling is wrapped up in into powder while being mixed in addition Powder binding machine with described, and uniformly sprays sugar
Water, the syrup is the mixed aqueous solution of maltose and sucrose, and the powder and the mass ratio of the syrup wrapped up in is 1:0.9, institute
The rotating speed for stating Powder binding machine is that broad bean and the incorporation time for wrapping up in powder after 18Hz, de-oiling are 60 minutes；
Step S309：Broad bean after cooling is added into the detection that impurity detection device carries out metal impurities；
If detecting to contain metal impurities in the broad bean after cooling, control system stops the fortune of the packing device
OK, and determine into the packing device broad bean whether there is metal impurities；
If metal impurities are not present in the broad bean into the packing device, control system recovers the packing device
Operation.
Step S310：Broad bean after cooling is added into the detection that impurity detection device carries out metal impurities；
If detecting to contain metal impurities in the broad bean after cooling, control system stops the fortune of the packing device
OK, and determine into the packing device broad bean whether there is metal impurities；If into the packing device broad bean not
There are metal impurities, then control system recovers the operation of the packing device.
Step S3011：Broad bean after cooling is added into packing device inner packing.
The application carries out dependence test, its test result such as institute of table 1 to broad bean product made from above example one to three
Show.
Table 1：The test result of broad bean product made from embodiment one to three
| Water content | Acid value mgKOH/g | The attached rate of top layer oil | Crude protein | Crude fat | Seal qualification rate | |
| Embodiment one | 1.5% | 2.1 | 5.3% | 28% | 14.1% | 100% |
| Embodiment two | 3.0% | 1.8 | 6.0% | 25% | 15.3% | 100% |
| Embodiment three | 2.2% | 1.5 | 4.0% | 30% | 17% | 100% |
From table 1, broad bean product made from the application water content, acid value mgKOH/g, the attached rate of top layer oil, crude protein,
Good characteristic is respectively provided with terms of crude fat and sealing qualification rate.Wherein, relatively low water content causes broad bean product in mouthfeel
On more palatable crisp；Low oil, high protein and high-fat characteristic are conducive to providing more healthy, nutrition broad bean for consumer
Food.
Example IV
Referring to Fig. 2, a kind of structural representation of the intellectualized production system of the broad bean provided for the application.
From Figure 2 it can be seen that the application also provides a kind of intellectualized production system of broad bean, described device includes control system
100th, screening plant 200, infuser device 300, deep-frying device 400, deoiler 500, Powder binding machine 600, cooling device 700 and
Packing device 800, screening plant 200, infuser device 300, deep-frying device 400, deoiler 500, Powder binding machine 600, cooling dress
Put 700 and packing device 800 be sequentially connected, and worked under the control of the control system, wherein, the infuser device
300 inside are provided with timer 301, and the timer 301 is used for when immersion duration reaches the 95% of preset duration, to the control
System 100 processed sends clocking information, so that control system 100 pre-actuates deep-frying device 400；
The inside of deep-frying device 400 is provided with the first temperature sensor 401, and first temperature sensor 401 is used to examine
The oil temperature surveyed inside deep-frying device 400, and the oil temperature is sent to control system 100, so that control system 100 is according to described
Oil temperature adjusts deep-frying device 400；
The inside of deoiler 500 is provided with weight sensor 501, and the weight sensor 501 treats de-oiling for detection
The weight of broad bean, so as to weight of the control system 100 according to the broad bean, flour and flavoring are mixed automatically according to preset ratio
It is combined into and wraps up in powder.
Embodiment five
On the basis of example IV, the system also includes water filling device 900 and heater 1000, infuser device
Provided with the second temperature sensor 302 being connected with the control system 100 in 300, the water filling device 900 and the heating dress
1000 are put with the infuser device 300 and the control system 100 to be connected；
Shown second temperature sensor 302 is used for while broad bean is added to screening plant, gathers the infuser device
The temperature of soak in 300, and the temperature of the soak is sent to the control system 100；
The water filling device 900 is used for when the temperature of soak in the infuser device 300 is higher than 28 DEG C, in the control
Into the infuser device 300, implantation temperature is less than 28 DEG C of cold water under the control of system 100 processed；
The heater 1000 is used for when the temperature of soak in the infuser device 300 is less than 23 DEG C, in the control
Soak is heated to 23-28 DEG C under the control of system 100 processed.
Embodiment six
On the basis of example IV, spray equipment 601 is provided with the Powder binding machine 600, the spray equipment 601 is used for
Broad bean after de-oiling is wrapped up in during powder mixes with described, uniformly sprays syrup.
Embodiment seven
On the basis of example IV, the system also includes impurity detection device 1100, the impurity detection device
1100 are connected with the cooling device 700 and the control system 100 respectively, and the impurity detection device 1100 is used for cooling
Broad bean afterwards carries out the detection of metal impurities, and testing result is sent to the control system 100, so as to the control system
100 control the operation of the packing device 800 according to the testing result.
Control system 100 can obtain in real time each device of the above operational factor (soak time, frying temperature, it is fried when
Between, the startup time of deep-frying device, de-oiling speed, the de-oiling time, the incorporation time and chilling temperature etc. for wrapping up in powder), when each
When individual operational factor larger floating occurs compared with parameter preset, operation of the control system 100 then immediately to related device is made
Adjustment, with the stable operation for the intellectualized production system for ensuring whole broad bean, to improve the accuracy controlled in broad bean processing, from
And improve the product quality and mouthfeel of broad bean product.
Embodiment eight
On the basis of example IV, cooling device 700 includes transmission mechanism 701 and three-temperature sensor 702, described
Three-temperature sensor 702 is used to detect the surface temperature of broad bean on the transmission mechanism 701 in real time, and by the table of the broad bean
Face temperature is sent to control system 100, so that the control system 100 is driven according to the surface temperature control of the broad bean
The transmission speed of mechanism 701.
In the specific implementation, the application also provides a kind of computer-readable storage medium, wherein, the computer-readable storage medium can be stored
There is program, the program may include the part or all of step in each embodiment for the method for calling that the application is provided when performing.Institute
The storage medium stated can be magnetic disc, CD, read-only memory (English：Read-only memory, referred to as：ROM) or with
Machine storage memory (English：Random access memory, referred to as：RAM) etc..
It is required that those skilled in the art can be understood that the technology in the embodiment of the present application can add by software
The mode of general hardware platform realize.Understood based on such, the technical scheme in the embodiment of the present application substantially or
Say that the part contributed to prior art can be embodied in the form of software product, the computer software product can be deposited
Storage is in storage medium, such as ROM/RAM, magnetic disc, CD, including some instructions are to cause a computer equipment (can be with
It is personal computer, server, or network equipment etc.) perform some part institutes of each embodiment of the application or embodiment
The method stated.
Between the embodiment of each in this specification identical similar part mutually referring to.Above-described the application is real
Apply mode and do not constitute the restriction to the application protection domain.
Claims (9)
1. the intelligent production method of a kind of broad bean, it is characterised in that methods described includes：
Step S01：Broad bean is added to screening plant, and screened according to default screening parameter；
Step S02：Broad bean after screening is added in infuser device and soaked 13-15 hours；
Step S03：When immersion duration reaches the 95% of preset duration, control system pre-actuates deep-frying device, and control is described
Deep-frying device is warming up to frying temperature according to default heating rate；
Step S04：Soaked broad bean is added to the deep-frying device, it is fried under 130-135 DEG C of oil temperature；
Step S05：Broad bean after will be fried is added to de-oiling in deoiler；
Step S06：While broad bean starts de-oiling, control system is according to the broad bean weight for treating de-oiling, by flour and flavoring
It is mixed into automatically according to preset ratio and wraps up in powder；
Step S07：Broad bean after de-oiling is wrapped up in powder and mixed while being added in Powder binding machine with described；
Step S08：The broad bean after powder will be wrapped up in and be added to cooling in cooling device；
Step S09：Broad bean after cooling is added into packing device inner packing.
2. the method as described in claim 1, it is characterised in that the default heating rate described in step S02 is heating speed
Exponentially formula increases rate over time.
3. the method as described in claim 1, it is characterised in that described before step S02, methods described also includes：
While broad bean is added to screening plant, whether the temperature of soak is in 23-28 in control system detection infuser device
℃；
If the temperature of the soak is higher than 28 DEG C, control system starts water filling device, is injected into the infuser device
Temperature is less than 28 DEG C of cold water；
If the temperature of the soak is less than 23 DEG C, control system starts heater, and soak is heated into 23-28
℃。
4. the method as described in claim 1, it is characterised in that the step S07 also includes：
Broad bean after de-oiling is wrapped up in during powder mixes with described, uniformly sprays syrup, the syrup is one or more
The aqueous solution of sugar.
5. the method as described in claim 1, it is characterised in that methods described also includes：
Broad bean after cooling is added into the detection that impurity detection device carries out metal impurities；
If detecting to contain metal impurities in the broad bean after cooling, control system stops the operation of the packing device, and
It is determined that the broad bean into the packing device whether there is metal impurities；
If metal impurities are not present in the broad bean into the packing device, control system recovers the fortune of the packing device
OK.
6. a kind of intellectualized production system of broad bean, it is characterised in that the system includes screening plant, the immersion being sequentially connected
Device, deep-frying device, deoiler, Powder binding machine, cooling device and packing device, the screening plant, the infuser device,
The deep-frying device, the deoiler, the Powder binding machine, the cooling device and the packing device are and control system
It is connected, and is worked under the control of the control system, wherein,
The screening plant is used to screen according to default screening parameter；
Timer is provided with inside the broad bean that the infuser device is used for after soaking and screening, the infuser device, the timer is used
In when immersion duration reaches the 95% of preset duration, clocking information is sent to the control system, so that control system is advance
Start deep-frying device；
The deep-frying device is used to be provided with the first temperature sensor inside fried soaked broad bean, the deep-frying device, described
First temperature sensor is used to detect the oil temperature inside deep-frying device, and the oil temperature is sent to control system, to control
System adjusts deep-frying device according to the oil temperature；
The deoiler be used for will be fried after broad bean de-oiling, be provided with weight sensor inside the deoiler, it is described heavy
Quantity sensor is used to detect the weight for treating de-oiling broad bean, so that control system is according to the broad bean weight for treating de-oiling, by flour and tune
Taste substance is mixed into and wraps up in powder automatically according to preset ratio；
The Powder binding machine is used to mix the broad bean after de-oiling and described wraps up in powder；
The cooling device, which is used to cool down, wraps up in the broad bean after powder；
The packing device is used to pack the broad bean after cooling.
7. the intellectualized production system of broad bean according to claim 6, it is characterised in that the system also includes water filling and filled
Put and heater, provided with the second temperature sensor being connected with the control system in infuser device, the water filling device with
The heater is connected with the infuser device and the control system；
Shown second temperature sensor is used for while broad bean is added to screening plant, gathers soak in the infuser device
Temperature, and the temperature of the soak is sent to the control system；
The water filling device is used for when the temperature of soak in the infuser device is higher than 28 DEG C, in the control of the control system
Into the infuser device, implantation temperature is less than 28 DEG C of cold water under system；
The heater is used for when the temperature of soak in the infuser device is less than 23 DEG C, in the control of the control system
It is lower that soak is heated to 23-28 DEG C.
8. the intellectualized production system of broad bean according to claim 6, it is characterised in that provided with spray in the Powder binding machine
Device, the spray equipment is used for broad bean after de-oiling and wrapped up in described during powder mixes, and uniformly sprays syrup.
9. the intellectualized production system of broad bean according to claim 6, it is characterised in that the system also includes impurity and examined
Device is surveyed, the impurity detection device is connected with the cooling device and the control system respectively, the impurity detection device
For carrying out the detection of metal impurities to the broad bean after cooling, and testing result is sent to the control system, so as to described
Control system controls the operation of the packing device according to the testing result.
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| CN201710227334.6A CN107006782A (en) | 2017-04-10 | 2017-04-10 | The intelligent production method and system of a kind of broad bean |
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| CN201710227334.6A CN107006782A (en) | 2017-04-10 | 2017-04-10 | The intelligent production method and system of a kind of broad bean |
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Cited By (1)
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| CN114391664A (en) * | 2022-01-11 | 2022-04-26 | 贾金梅 | Powder coating machine for spraying powder and sugar on broad beans to manufacture crab-flavor broad beans |
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Application publication date: 20170804 |