CN106995934A - A kind of copper ball added automatically system - Google Patents
A kind of copper ball added automatically system Download PDFInfo
- Publication number
- CN106995934A CN106995934A CN201610049824.7A CN201610049824A CN106995934A CN 106995934 A CN106995934 A CN 106995934A CN 201610049824 A CN201610049824 A CN 201610049824A CN 106995934 A CN106995934 A CN 106995934A
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/12—Process control or regulation
- C25D21/14—Controlled addition of electrolyte components
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
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- Electrochemistry (AREA)
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Abstract
The invention discloses a kind of copper ball added automatically system, including fixed dress ball case is mechanically interconnected, mechanical, electrical control box, foot stool is added and leads ball passage；The copper ball added automatically system also includes renovating support and turns over device, and described renovate is provided with conduit in support, and the conduit is the concave channel flow of circular arc；The front end for renovating support is conducted by setting the ball guilding trough of slope groove with leading ball passage；The copper ball added automatically system of the present invention, instead of traditional addition manner, saves a large amount of man power and materials; and avoid shutdown and influence production; production efficiency is improved to a certain extent, while using technical scheme, it is to avoid the error that artificial operation is brought; overcome Caton phenomenon; system architecture is simple, and assembling is good, assembles fool; in use can be good to the maintenanceability in system, convenient later maintenance.
Description
Technical field
The present invention relates to plating technical field of auxiliary equipment, relate in particular to a kind of copper ball and add automatically be
System, is the servicing unit used on electroplating device, is the lasting addition copper ball of titanium basket.
Background technology
In modern industry production, electroplating device is widely used.During electroplating device use, root
According to plating production technology, it is necessary to periodically constantly into the titanium basket of electroplating bath add copper ball with ensure to produce into
OK.
For general, the addition manner of copper ball is such：That is stopping, the production of device periodically stop,
Then the mode that manually hand is thrown adds copper ball into titanium basket, waits copper ball to continue to produce after filling it up with.Due to titanium
Basket quantity is more, personnel enter that electroplating bath is dangerous, personnel enter that impurity is brought in membership into and copper ball imprudence is fallen to
The problems such as processing solution tank so that the time is wasted, the productivity ratio of electroplating device is influenceed, wave is produced to human resources
Take, and entail dangers to is to product quality, causes product qualification rate to decline.
For above mentioned problem, Patent No. CN201210078712.6 Chinese invention patent provides a kind of copper
Ball automatic adding machine, including be mechanically interconnected and fixed, internal a dress for leading ball device is set
Ball case, the mechanical, electrical control box of addition and bottom, which are fastenedly connected with to be connected with the foot stool of castor, the addition machine, leads ball
Passage；This is led ball passage and is connected conducting with the conduit that bottom is connected with titanium basket by slope groove and ball guilding trough；Should
The technical scheme of invention can automatically control and copper ball is added into titanium basket, and can automatically control the number of addition copper ball
Amount, speed and calculating addition sum, to reach the production efficiency, the quality of production and the drop that improve electroplating device
The effect of low cost.Copper ball added automatically system be applicable not only to add small copper ball (a diameter of 25 ㎜ of copper ball~
39 ㎜), it is also applied for adding big copper ball (a diameter of 40 ㎜ of copper ball~55 ㎜).
But there is following defect in the copper ball automatic adding machine of the patent：Interim card occurs in 1 copper ball adding procedure
Phenomenon, causes having some setbacks for addition；2nd, complicated, accessory is more, and size is more, and the assembling of equipment is not
It is good, cause to process during the waste of raw material and processing cost, manual manufacture because usually assembling more than size
Error, and the production cycle is long；3rd, build is heavy after assembling, and transportation is numerous and diverse；It is 4th, overall using welding,
It can not individually be taken apart when going wrong, cause maintenanceability bad, later maintenance inconvenience.
The content of the invention
Added automatically there is provided a kind of copper ball it is an object of the invention to the defect for above-mentioned prior art and be
System, overcomes Caton phenomenon, and system architecture is simple, and assembling is good, assembles fool, in use may be used
With good, the convenient later maintenance to the maintenanceability in system.
To achieve these goals, the technical scheme is that：
A kind of copper ball added automatically system, including mechanically interconnect fixed dress ball case, addition
It is mechanical, electrical to control box, foot stool and lead ball passage；The copper ball added automatically system also includes renovating support and turned over
Device, described renovate is provided with conduit in support, the conduit is the concave channel flow of circular arc；It is described to renovate
The front end of support is conducted by setting the ball guilding trough of slope groove with leading ball passage；
The support of renovating including front-end branches frame, end branch's frame and several medial fascicle framves, it is described before
Hold sub-stent and medial fascicle frame, medial fascicle frame and medial fascicle frame, medial fascicle frame and end branch's frame
Linked into an integrated entity by the mother and sons' buckling structure being detachably connected being oppositely arranged；The front end of front-end branches frame is set
Plugboard trough is equipped with, the end of the ball guilding trough is provided with plate, and the front-end branches frame is by removably inserting
Plate, plugboard trough are connected with ball guilding trough；The end of end branch's frame is fixedly connected with end guide plate；
Mother and sons' buckling structure, including be arranged on adjacent front-end branches frame and medial fascicle frame, middle point
Support and the connection parent structure and connexon of the connection end of medial fascicle frame, medial fascicle frame and end branch's frame
Structure；The connection parent structure caves in be arranged on front-end branches frame, end branch's frame or medial fascicle frame
Link slot, the connection minor structure is is arranged on front-end branches frame, end branch's frame or medial fascicle frame
Raised contiguous block, contiguous block and the link slot gap coordinates, and the contiguous block may be inserted into link slot；
The medial fascicle frame, end branch's frame set square opening, the lower section of the square opening under conduit
Rectangular box is provided with, rectangular box bottom is fixed with conducting cylinder, one end insertion titanium basket of the conducting cylinder；
It is described to turn over device, including be arranged on the rectangular box top of medial fascicle frame and turn over lid and turn over this
The resetting means resetted is covered, this turns over the location and shape and the square opening Corresponding matching of lid；The front end
Sub-stent, medial fascicle frame, the side of end branch's frame, which are provided with, turns over bar pilot hole, described to turn over bar dress
Distribution, which is movably provided with, turns over bar；The side of the medial fascicle frame is provided with corresponding to the position for turning over lid
Turn over rod active reservations mouthful, it is described turn over bar and be provided with position corresponding with turning over rod active reservations mouthful turn over
Rod, described to turn over rod and be connected with turning over bar, the end for turning over bar is provided with handle；The end branch
Frame is being provided with tail end door positioned at the rear end of conducting cylinder；When there is Caton phenomenon, rotated with hand and turn over bar
Handle, turns over rod and is pressed onto by turning over rod active reservations mouth and turn over lid, makes to turn over lid and overturns, and copper ball is by leading
Logical cylinder is dropped into titanium basket, and the copper ball into end branch's frame is fallen directly into conducting cylinder, is fallen by turning on cylinder
Enter into titanium basket.
As the improvement to above-mentioned technical proposal, screw is provided with the contiguous block, the link slot is set
There is connecting screw hole, the contiguous block is fixedly connected with link slot by being located in the bolt of connecting screw hole.
As the improvement to above-mentioned technical proposal, this turns over lid and resetting means is integrally formed for cast steel；It is described
Turn over lid section for T-shaped, the horizontal edge of T-shaped and the infall of vertical edge are integrally formed two openings along cross spider
Geosynclinal block；The centrally disposed through hole of opening geosynclinal block, the side of the through hole is into opening shape, and one wears axle sets through correspondence
Put the described top that lid is fixed on the rectangular box that turns in the through hole for turning over the opening geosynclinal block covered, formed
This turns over the structure for covering the folding on described square opening.
As the improvement to above-mentioned technical proposal, one end termination for turning over lid T-shaped horizontal edge sets groove, separately
The resetting means of one end integrally described in extension connection, the resetting means is the counterweight of cylindricality；Activity flip T
Inside the described rectangular box of shape vertical edge insertion.
As the improvement to above-mentioned technical proposal, turn over lid, resetting means and opening geosynclinal block be cast steel one into
Type；The structure of center line of the opening geosynclinal block along centre bore into a ladder.
As the improvement to above-mentioned technical proposal, the conducting cylinder is PP materials cylinder, and diameter is in 31 ㎜~69
㎜, one end insertion of the conducting cylinder is renovated in the oblique pipe below support, with renovating support welding.
As the improvement to above-mentioned technical proposal, described renovate is movably set with clamp under support, and the clamp is
In-site installation, is manufactured according to erecting bed situation.
As the improvement to above-mentioned technical proposal, described dress ball case is made up of hollow dress spherical box body, overall
Positioned at the top of described addition machine, one is set to lead ball device in the dress spherical box body；It is solid on described addition machine
Surely it is connected with least one and leads ball passage；
Described electric-controlled box is fixed in addition pusher side face, the electric-controlled box and sets micro- electricity containing central processing unit
Brain control device, the control device is electrically connected with guidance panel and electronic counter；The guidance panel is provided with
Start button, stop button, relay indicating light, SR and display device；
Described ball device of leading leads ball plate by oblique, and arc leads ball plate, semicircle lead ball plate and support welding and
Into；Described arc, which is led ball plate and is located at, oblique leads ball plate and semicircle is led between ball plate；This is oblique lead ball plate into
On unfold a page platy structure, the folding platy structure upper shed angle is less than 180 degree, opens up in the folding of side
There is a semi-circular hole；The arc leads the semi-circular hole of folding described in the side edge of ball plate and oblique leads ball plate with this
Connect as one, another side is fixedly connected on the semicircle and led in the semi-circular hole of ball plate；The arc leads ball
The two ends termination contact of the plate support one side；The support is board foot shape structure, and ball oblique is led in a side with this
Plate is fixedly connected, and another side sets gradually a half-round recessed and a tapered recess, the two of the tapered recess
Recess groove is respectively arranged with hypotenuse；This is oblique to lead ball plate and the semicircle dress ball led described in ball plate difference contact
The inwall of box body；
Described addition machine includes the support frame for presenting understructure and the outward appearance being fixed on outside support frame envelope
Plate；The support frame superstructure fixes a carousel support plate, and understructure is provided with support frame cross bar and at least
Four supporting legs；Supporting leg correspondence insertion is slidably connected in the bobbin being fixed on the foot stool；
Described carousel support plate is is provided with the slab construction of centre bore, and a plurality of tourelles are at least one
It is individual circle-shaped to be uniformly distributed and be fastenedly connected in a side surface of the carousel support plate；One rotating disk is located at the rotating disk
The top of supporting plate, a transmission motor is located at the bottom of the carousel support plate；It is provided with the carousel support plate
Through hole leads ball passage with this and seals and conducts and be fixedly connected；
Described rotating disk is provided with the disc structure of the rotating disk conical surface for centre, and the rotating disk conical surface is cone-shaped bulge
Structure, plurality of through holes is arranged on the disk into being uniformly distributed around the cone-shaped bulge of the rotating disk conical surface；
The poppet surface of the rotating disk conical surface is correspondingly arranged at least one pair of protruding block, and it is bored bottom surface and is fastenedly connected a power transmission shaft
Set；The protruding block top is stuck on the recess groove of described support tapered recess；
Driving axle center is connected with described transmission motor, the driving axle center passes through the centre bore of carousel support plate,
Locked and connected using feather key by the keyway being arranged on driving sleeve；Form the transmission motor driving of adjustable speed
Rotating disk is rotated, and the copper ball in dress spherical box body is passed sequentially through rotating disk through hole and support half-round recessed is combined into
Match play is passed, and the structure for leading ball passage is rolled into via the through hole of carousel support plate.
As the improvement to above-mentioned technical proposal, the tourelle is made up of overcoat and steel ball；The overcoat is circle
Mesa-shaped rigid structure, centrally disposed through hole, bottom is fastenedly connected with carousel support plate；Described steel ball is into rolling
It is dynamic to be equipped with the through hole of the overcoat.
As the improvement to above-mentioned technical proposal, at least one foot stool cross bar, the pin are fixedly installed on the foot stool
A nut is welded with frame cross bar, the adjusting screw rod of a column is connected and through described pin with the nut screw
Frame cross bar and the bearing block grafting being fixed on support frame cross bar；Formed and rotate the adjusting screw rod, lead to screw rod
Upper and lower displacement is crossed, drives support frame to rise overally, decline the structure for reaching and adjusting whole board height successively.
As the improvement to above-mentioned technical proposal, this, which is led ball passage and includes into the flexible of straight-tube shape profile, leads bulb
With directly lead bulb；Described flexible of one end insertion for directly leading bulb is led in bulb, and the end of the other end is set
Put an open slot；Two band iron pieces are located at the open slot both sides and by drift bolt that one end of two band iron pieces is straight with this
The termination riveting for leading bulb is fixed；The other end contact of the band iron piece fixes a flange for being provided with central through hole
Disk, the ring flange is sealed and conducted by welding the one end for leading bulb with an arc, and the arc leads the another of bulb
End is inserted this and directly led in bulb open slot；The both sides of the ring flange set at least one pair of by spiral connected symmetrical dendrimer
Infrared counting sensor, described infrared counting sensor and micro-computer controlling apparatus in the electric-controlled box are electrical
Connection.
Compared with prior art, the present invention has the advantages and positive effects of：
The present invention copper ball added automatically system, instead of traditional addition manner, save a large amount of manpowers and
Material resources, and avoid shutdown and influence production, production efficiency is improved to a certain extent, while using this
The technical scheme of invention, it is to avoid the error that artificial operation is brought, copper ball added automatically system of the invention is not
It is only applicable to add small copper ball (a diameter of 25 ㎜ of copper ball~39 ㎜), is also applied for adding big copper ball (copper ball
The ㎜ of a diameter of 40 ㎜~55).
1st, the simplification of structure：Front-end branches frame, end branch's frame and several medial fascicle framves use mould system
Make, disposably by the flange plate A9051 in the technical scheme of original CN201210078712.6 patents, flange
Including the accessories such as piece B9052, nut 9053, the connecting plate of bolt 9054 and different length are included, unit
Weight saving in length, is readily transported；
2nd, need to assemble reserved space and directly reserve, precision is higher, is prevented effectively from going out for manual assembly
Error rate.Assembling process is time saving and energy saving, and efficiency of assembling is greatly promoted.It is structure-based to improve, save many need
The process for wanting manual manufacture, efficiency of assembling is lifted at double, can more meet vast customer demand；
3rd, structure-based improvement, the part saved no longer needs processing, saves time and the cost of processing；
4th, the concave channel flow 9902 of circular arc, rolls for copper ball and provides route guidance, and copper ball, which is rolled, more to flow
Freely；Using device is turned over, Caton phenomenon is overcome, the copper ball for being most difficult to capture as copper ball add-on system is rolled
Smooth problem is solved well；
5th, screw locking is added using mother and sons' buckling structure, each other welding；Can individually it be dismantled when safeguarding
Maintenance is changed, and is complied with market, can more be met the later stage demand of client.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to implementing
The accompanying drawing used required in example or description of the prior art is briefly described, it should be apparent that, describe below
In accompanying drawing be only some embodiments of the present invention, for those of ordinary skill in the art, do not paying
On the premise of going out creative labor, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is structural decomposition diagram of the invention；
Fig. 2 is use schematic diagram of the invention；
Fig. 3 is the overlooking the structure diagram for renovating support of the invention；
Fig. 4 turns over bar, turns over the mounting structure schematic diagram of rod for the present invention's；
Fig. 5 is the dimensional structure diagram of the medial fascicle frame of the present invention；
Fig. 6 is the overlooking the structure diagram of the medial fascicle frame of the present invention；
Fig. 7 is dress ball case of the invention, the mechanical, electrical structure point controlled box, foot stool and lead ball channel part of addition
Solve schematic diagram；
Fig. 8 is the structural decomposition diagram for leading ball passage of the invention；
Fig. 9 is the enlarged diagram for leading ball passage of the invention；
Figure 10 is the structural representation of the carousel support plate of the present invention；
Figure 11 is the diagrammatic cross-section for filling ball case of the invention；
Figure 12 is the structural decomposition diagram for leading ball device of the invention；
Figure 13 is the diagrammatic cross-section for leading ball device of the invention；
Figure 14 is the structural representation of the tourelle of the present invention；
Figure 15 is the diagrammatic cross-section of the tourelle of the present invention；
Figure 16 is driving sleeve structural representation of the invention；
Figure 17 renovates support, ball guilding trough, the attachment structure schematic diagram of titanium basket for the present invention's；
Figure 18 is the structural representation for renovating support of the invention；
Figure 19 is rectangular box of the invention and turns over the schematic perspective view that lid is connected；
Figure 20 is rectangular box of the invention and turns over the structural representation that lid is connected；
Figure 21 is the structural representation for turning over lid of the invention；
Figure 22 is the structural representation for wearing axle of the invention；
Figure 23 is the structural representation of the opening geosynclinal block of the present invention；
Figure 24 is the overlooking the structure diagram for turning over lid of the invention.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear
Chu, it is fully described by, it is clear that described embodiment is only a part of embodiment of the invention, rather than
Whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art are not making creation
Property work under the premise of the every other embodiment that is obtained, any modification, equivalent substitution and improvements made etc.,
It should be included in the scope of the protection.
As shown in Fig. 1~24, copper ball added automatically system of the invention, including be mechanically mutually connected
Connect fixed dress ball case 1, addition machine 3, electric-controlled box 4, foot stool 5 and lead ball passage 2；The copper ball is automatic
Add-on system also includes renovating support 9 and turns over device, and described renovate is provided with conduit 9902 in support 9,
The conduit 9902 is the concave channel flow of circular arc；The front end for renovating support 9 is by setting slope groove 8
Ball guilding trough 7 be conducted with leading ball passage 2；
The support 9 of renovating includes front-end branches frame 1402, end branch's frame 1403 and several middle point
Support 1401, the front-end branches frame 1402 is with medial fascicle frame 1401, medial fascicle frame 1401 with
Between sub-stent 1401, medial fascicle frame 1401 and end branch frame 1403 detachable connected by what is be oppositely arranged
The mother and sons' buckling structure connect links into an integrated entity；The front end of front-end branches frame 1402 is provided with plugboard trough 1001,
The end of the ball guilding trough 7 is provided with plate 1501, and the front-end branches frame 1402 is by removably inserting
Plate 1501, plugboard trough 1001 are connected with ball guilding trough 7；The end of end branch's frame 1403 is fixedly connected with
End guide plate 1801；
Mother and sons' buckling structure, including it is arranged on adjacent front-end branches frame 1402 and medial fascicle frame
1401st, medial fascicle frame 1401 and medial fascicle frame 1401, medial fascicle frame 1401 and end branch's frame
The connection parent structure and connection minor structure of 1403 connection end；The connection parent structure is to be arranged on front-end branches
The link slot 1003 caved on frame 1402, end branch's frame 1403 or medial fascicle frame 1401, the company
It is convex to be arranged on front-end branches frame 1402, end branch's frame 1403 or medial fascicle frame 1401 to connect minor structure
The contiguous block 1004 risen, contiguous block 1004 and link slot 1003 gap coordinates, the contiguous block 1004
It may be inserted into link slot 1003；
The medial fascicle frame 1401, end branch's frame 1403 in the setting square openings 901 of conduit 9902 times,
The lower section of the square opening 901 is provided with rectangular box 9012, and the bottom of rectangular box 9012 is fixed with conducting cylinder
1701, one end of the conducting cylinder 1701 is inserted in titanium basket 10；
It is described turn over device, including be arranged on the top of rectangular box 9012 of medial fascicle frame 1401 and turn over lid
9011 and the resetting means that makes this turn over the reset of lid 9011, this turn over the location and shape of lid 9011 with it is described
The Corresponding matching of square opening 901；The front-end branches frame 1402, medial fascicle frame 1401, end branch's frame
1403 side, which is provided with, turns over bar pilot hole 9905, it is described turn over bar pilot hole 9055 and be movably provided with turn over
Depression bar 1201；Turn over being provided with corresponding to the position for turning over lid 9011 side of the medial fascicle frame 1401
Pressure bar active reservations mouthful 1006, the bar 1201 that turns over is with turning over 1006 corresponding positions of rod active reservations mouthful
Install to be equipped with and turn over rod 1301, it is described to turn over rod 1301 and be connected with turning over bar 1201, it is described to turn over bar 1201
End be provided with handle 1102；End branch's frame 1403 is set positioned at the rear end of conducting cylinder 1701
There is tail end door 1601；When there is Caton phenomenon, rotated with hand and turn over bar handle 1102, turn over rod 1301
It is pressed onto by turning over rod active reservations mouthful 1006 and turns over lid 9011, made to turn over lid 9011 and overturn, copper ball passes through
Conducting cylinder 1701 is dropped into titanium basket 11, and the copper ball into end branch's frame 1403 falls directly into conducting cylinder
In 1701, dropped into by turning on cylinder 1701 in titanium basket 10.
Wherein, the activity flip that lid 9011 is same as in CN201210078712.6 is turned over, this is turned over lid 9011
The resetting means of reset is same as the resetting means in CN201210078712.6, and trendy and old money is turned over
Lid structure.
Screw is provided with the contiguous block 1004, the link slot 1003 is provided with connecting screw hole 1002,
The contiguous block 1004 is fixedly connected with link slot 1003 by being located in the bolt of connecting screw hole 1002.
This turns over lid 9011 and resetting means is integrally formed for cast steel；Described 9011 turn over lid section for T-shaped,
The horizontal edge of T-shaped and the infall of vertical edge are integrally formed two opening geosynclinal blocks 90112 along cross spider；The open slot
The centrally disposed through hole of block 90112, the side of the through hole is into opening shape, and one wears axle 90111 through being correspondingly arranged
The rectangular box is fixed on turning over the through hole of the opening geosynclinal block 90112 covered by the described lid 9011 that turns over
9012 top, forms this and turns over the structure for covering the folding on described square opening 901.
One end termination for turning over lid T-shaped horizontal edge sets groove 90113, and the other end is integrally described in extension connection
Resetting means, the resetting means is the counterweight 90114 of cylindricality；Described in activity flip T-shaped vertical edge insertion
Inside rectangular box 9012.
Lid 9011, resetting means and opening geosynclinal block 90112 is turned over to be integrally formed for cast steel；The opening geosynclinal block
90112 along centre bore center line structure into a ladder；Match somebody with somebody with wearing the annular groove set on axle 90111
Close, make opening geosynclinal block 90112 and wear axle 90111 into the fixed structure of top card.
The conducting cylinder 1701 is PP materials cylinder, and diameter is in the ㎜ of 31 ㎜~69.
Described renovate is movably set with clamp 1101 under support, the clamp 1101 is in-site installation, according to peace
Dress field condition is manufactured.
Described dress ball case 1 is made up of hollow dress spherical box body 101, is integrally located at described addition machine 3
One is set to lead ball device 301 in top, the dress spherical box body 101；It is fixedly connected with described addition machine 3
At least one leads ball passage 2；
Described electric-controlled box 4, which is fixed on to set in the side of addition machine 3, the electric-controlled box 4, contains central processing unit
Micro-computer controlling apparatus, the control device and guidance panel and electronic counter are electrically connected with；The operating surface
Plate is provided with start button, stop button, relay indicating light, SR and display device；
Described ball device 301 of leading leads ball plate 3011 by oblique, and arc leads ball plate 3012, and semicircle leads ball plate
3013 and support 3014 be welded；Described arc leads ball plate 3012 and leads the He of ball plate 3011 positioned at oblique
Semicircle is led between ball plate 3013；This is oblique to lead ball plate 3011 into above unfolding a page platy structure, the flap
Shape structure upper shed angle, which is less than in 180 degree, side folding, offers a semi-circular hole；The arc leads ball plate
The semi-circular hole of folding described in 3012 side edge is connected as one with the oblique ball plate 3011 of leading, another
Side is fixedly connected on the semicircle and led in the semi-circular hole of ball plate 3013；The arc leads the two of ball plate 3012
Hold the termination contact one side of support 3014；The support 3014 is board foot shape structure, and a side is oblique with this
Lead ball plate 3011 to be fixedly connected, another side sets gradually a half-round recessed and a tapered recess, the cone
Recess groove is respectively arranged with two hypotenuses of shape recess；This is oblique to lead ball plate 3011 and semicircle leads ball plate
The inwall of dress spherical box body 101 described in 3013 difference contacts；
Described addition machine 3 includes presenting the support frame 305 of understructure and is fixed on outside the support frame 305
Outward appearance shrouding 306；The superstructure of support frame 305 fixes a carousel support plate 304, and understructure is set
It is equipped with support frame cross bar 3051 and at least four supporting legs；Supporting leg correspondence insertion is slidably connected
In the bobbin being fixed on the foot stool 5；
Described carousel support plate 304 is there is provided the slab construction of centre bore 3043, a plurality of tourelles
3041 circle-shaped be uniformly distributed and be fastenedly connected in a side surface of the carousel support plate 304 at least one；
One rotating disk 302 is located at the top of the carousel support plate 304, and a transmission motor is located at the carousel support plate 304
Bottom；Through hole is provided with the carousel support plate 304 leads ball passage 2 with this and seal and conduct and be fixedly connected；
Described rotating disk 302 is provided with the disc structure of the rotating disk conical surface 3021, the rotating disk conical surface 3021 for centre
For cone-shaped bulge structure, plurality of through holes is divided around the cone-shaped bulge of the rotating disk conical surface 3021 into uniform
Cloth is arranged on the disk；The poppet surface of the rotating disk conical surface 3021 is correspondingly arranged at least one pair of protruding block
3022, it is bored bottom surface and is fastenedly connected a driving sleeve 303；The protruding block 3022 top is stuck in described support
On the recess groove of 3014 tapered recess；
Driving axle center 3071 is connected with described transmission motor 307, the driving axle center 3071 passes through rotating disk branch
The centre bore 3043 of fagging 304, is locked by the keyway 3031 being arranged on driving sleeve 303 using feather key
Fixed connection；The driving rotating disk 302 of transmission motor 307 for forming adjustable speed is rotated, and is made in dress spherical box body 101
Copper ball 904 passes sequentially through the match play that rotating disk through hole and the half-round recessed of support 3014 be combined into and passed, via
The through hole of carousel support plate 304 rolls into the structure that this leads ball passage 2.
The tourelle 3041 is made up of overcoat 30411 and steel ball 30412；The overcoat 30411 is round table-like
Rigid structure, centrally disposed through hole, bottom is fastenedly connected with carousel support plate 304；Described steel ball 30412
It is equipped with into rolling in the through hole of the overcoat 30411.
At least one foot stool cross bar 501 is fixedly installed on the foot stool 5, a spiral shell is welded with the foot stool cross bar 501
Mother 503, the adjusting screw rod 504 of a column is connected and through described foot stool cross bar with the spiral of nut 503
501 grafting of bearing block 502 with being fixed on support frame cross bar 3051；Formed and rotate the adjusting screw rod 504,
Make screw rod by upper and lower displacement, drive support frame 305 to rise overally successively, decline and reach and adjust whole board
The structure of height.
This, which is led ball passage 2 and includes into flexible lead of straight-tube shape profile, bulb 201 and directly leads bulb 202；This is directly led
Described flexible of one end insertion of bulb 202 is led in bulb 201, and the end of the other end sets an open slot；
Two band iron pieces 206 are located at the open slot both sides and by drift bolt 207 that one end of two band iron pieces 206 is straight with this
The termination riveting for leading bulb 202 is fixed；The other end contact of the band iron piece 206 fixes one and is provided with central through hole
Ring flange 204, the ring flange 204 by weld lead bulb 203 with an arc one end seal and conduct,
The other end that the arc leads bulb 203 inserts this and directly led in the open slot of bulb 202；The two of the ring flange 204
Side sets at least one pair of infrared counting sensor 205, described infrared counting sensing by spiral connected symmetrical dendrimer
Device 205 is electrically connected with the micro-computer controlling apparatus in the electric-controlled box 4.
The present invention copper ball added automatically system, instead of traditional addition manner, save a large amount of manpowers and
Material resources, and avoid shutdown and influence production, production efficiency is improved to a certain extent, while using this
The technical scheme of invention, it is to avoid the error that artificial operation is brought；
1st, the simplification of structure, front-end branches frame, end branch's frame and medial fascicle frame use Mold Making, one
Secondary property is by the flange plate A9051 in the technical scheme of original CN201210078712.6 patents, flange plate
Including the accessories such as B9052, nut 9053, the connecting plate of bolt 9054 and different length are included, unit length
Interior weight saving, is readily transported；
2nd, need to assemble reserved space and directly reserve, precision is higher, is prevented effectively from going out for manual assembly
Error rate.Assembling process is time saving and energy saving, and efficiency of assembling is greatly promoted.It is structure-based to improve, save many need
The process for wanting manual manufacture, efficiency of assembling is lifted at double, can more meet vast customer demand；
3rd, structure-based improvement, the part saved no longer needs processing, saves time and the cost of processing；
4th, the concave channel flow 9902 of circular arc, rolls for copper ball and provides route guidance, and copper ball, which is rolled, more to flow
Freely；Using device is turned over, Caton phenomenon is overcome, the copper ball for being most difficult to capture as copper ball add-on system is rolled
Smooth problem is solved well；
5th, screw locking is added using mother and sons' buckling structure, each other welding；Can individually it be dismantled when safeguarding
Maintenance is changed, and is complied with market, can more be met the later stage demand of client.
Claims (10)
1. a kind of copper ball added automatically system, including mechanically interconnect fixed dress ball case, add
Plus mechanical, electrical control box, foot stool and lead ball passage；It is characterized in that：The copper ball added automatically system also includes
Renovate support and turn over device, described renovate is provided with conduit in support, the conduit is the spill of circular arc
Conduit；The front end for renovating support is conducted by setting the ball guilding trough of slope groove with leading ball passage；
The support of renovating including front-end branches frame, end branch's frame and several medial fascicle framves, it is described before
Hold sub-stent and medial fascicle frame, medial fascicle frame and medial fascicle frame, medial fascicle frame and end branch's frame
Linked into an integrated entity by the mother and sons' buckling structure being detachably connected being oppositely arranged；The front end of front-end branches frame is set
Plugboard trough is equipped with, the end of the ball guilding trough is provided with plate, and the front-end branches frame is by removably inserting
Plate, plugboard trough are connected with ball guilding trough；The end of end branch's frame is fixedly connected with end guide plate；
Mother and sons' buckling structure, including be arranged on adjacent front-end branches frame and medial fascicle frame, middle point
Support and the connection parent structure and connexon of the connection end of medial fascicle frame, medial fascicle frame and end branch's frame
Structure；The connection parent structure caves in be arranged on front-end branches frame, end branch's frame or medial fascicle frame
Link slot, the connection minor structure is is arranged on front-end branches frame, end branch's frame or medial fascicle frame
Raised contiguous block, contiguous block and the link slot gap coordinates, and the contiguous block may be inserted into link slot；
The medial fascicle frame, end branch's frame set square opening, the lower section of the square opening under conduit
Rectangular box is provided with, rectangular box bottom is fixed with conducting cylinder, one end insertion titanium basket of the conducting cylinder；
It is described to turn over device, including be arranged on the rectangular box top of medial fascicle frame and turn over lid and turn over this
The resetting means resetted is covered, this turns over the location and shape and the square opening Corresponding matching of lid；The front end
Sub-stent, medial fascicle frame, the side of end branch's frame, which are provided with, turns over bar pilot hole, described to turn over bar dress
Distribution, which is movably provided with, turns over bar；The side of the medial fascicle frame is provided with corresponding to the position for turning over lid
Turn over rod active reservations mouthful, it is described turn over bar and be provided with position corresponding with turning over rod active reservations mouthful turn over
Rod, described to turn over rod and be connected with turning over bar, the end for turning over bar is provided with handle；The end branch
Frame is being provided with tail end door positioned at the rear end of conducting cylinder；When there is Caton phenomenon, rotated with hand and turn over bar
Handle, turns over rod and is pressed onto by turning over rod active reservations mouth and turn over lid, makes to turn over lid and overturns, and copper ball is by leading
Logical cylinder is dropped into titanium basket, and the copper ball into end branch's frame is fallen directly into conducting cylinder, is fallen by turning on cylinder
Enter into titanium basket.
2. copper ball added automatically system according to claim 1, it is characterised in that：On the contiguous block
Screw is provided with, the link slot is provided with connecting screw hole, and the contiguous block passes through the company of being located in link slot
The bolt for connecing screw is fixedly connected.
3. copper ball added automatically system according to claim 1, it is characterised in that：This turns over lid and multiple
Position device is integrally formed for cast steel；Described turns over lid section for T-shaped, the horizontal edge of T-shaped and the intersection of vertical edge
Place is integrally formed two opening geosynclinal blocks along cross spider；The centrally disposed through hole of opening geosynclinal block, the side of the through hole
Into opening shape, one, which wears axle, passes through to be correspondingly arranged at and turns over the through hole of the opening geosynclinal block covered described is turned over into lid
The top of the rectangular box is fixed on, this is formed and turns over the structure for covering the folding on described square opening.
4. copper ball added automatically system according to claim 3, it is characterised in that：This turns over lid T
One end termination of shape horizontal edge sets groove, the resetting means of the other end integrally described in extension connection, reset dress
It is set to the counterweight of cylindricality；Inside the described rectangular box of activity flip T-shaped vertical edge insertion.
5. copper ball added automatically system according to claim 3, it is characterised in that：Turn over lid, reset
Device and opening geosynclinal block are integrally formed for cast steel；The knot of center line of the opening geosynclinal block along centre bore into a ladder
Structure.
6. copper ball added automatically system according to claim 1, it is characterised in that：It is described conducting cylinder be
PP materials cylinder, diameter is in the ㎜ of 31 ㎜~69；Described renovate is movably set with clamp under support.
7. copper ball added automatically system according to claim 1, it is characterised in that：Described dress ball case
It is made up of hollow dress spherical box body, is integrally located in the top of described addition machine, the dress spherical box body and sets one
Lead ball device；At least one, which is fixedly connected with, on described addition machine leads ball passage；
Described electric-controlled box is fixed in addition pusher side face, the electric-controlled box and sets micro- electricity containing central processing unit
Brain control device, the control device is electrically connected with guidance panel and electronic counter；The guidance panel is provided with
Start button, stop button, relay indicating light, SR and display device；
Described ball device of leading leads ball plate by oblique, and arc leads ball plate, semicircle lead ball plate and support welding and
Into；Described arc, which is led ball plate and is located at, oblique leads ball plate and semicircle is led between ball plate；This is oblique lead ball plate into
On unfold a page platy structure, the folding platy structure upper shed angle is less than 180 degree, opens up in the folding of side
There is a semi-circular hole；The arc leads the semi-circular hole of folding described in the side edge of ball plate and oblique leads ball plate with this
Connect as one, another side is fixedly connected on the semicircle and led in the semi-circular hole of ball plate；The arc leads ball
The two ends termination contact of the plate support one side；The support is board foot shape structure, and ball oblique is led in a side with this
Plate is fixedly connected, and another side sets gradually a half-round recessed and a tapered recess, the two of the tapered recess
Recess groove is respectively arranged with hypotenuse；This is oblique to lead ball plate and the semicircle dress ball led described in ball plate difference contact
The inwall of box body；
Described addition machine includes the support frame for presenting understructure and the outward appearance being fixed on outside support frame envelope
Plate；The support frame superstructure fixes a carousel support plate, and understructure is provided with support frame cross bar and at least
Four supporting legs；Supporting leg correspondence insertion is slidably connected in the bobbin being fixed on the foot stool；
Described carousel support plate is is provided with the slab construction of centre bore, and a plurality of tourelles are at least one
It is individual circle-shaped to be uniformly distributed and be fastenedly connected in a side surface of the carousel support plate；One rotating disk is located at the rotating disk
The top of supporting plate, a transmission motor is located at the bottom of the carousel support plate；It is provided with the carousel support plate
Through hole leads ball passage with this and seals and conducts and be fixedly connected；
Described rotating disk is provided with the disc structure of the rotating disk conical surface for centre, and the rotating disk conical surface is cone-shaped bulge
Structure, plurality of through holes is arranged on the disk into being uniformly distributed around the cone-shaped bulge of the rotating disk conical surface；
The poppet surface of the rotating disk conical surface is correspondingly arranged at least one pair of protruding block, and it is bored bottom surface and is fastenedly connected a power transmission shaft
Set；The protruding block top is stuck on the recess groove of described support tapered recess；
Driving axle center is connected with described transmission motor, the driving axle center passes through the centre bore of carousel support plate,
Locked and connected using feather key by the keyway being arranged on driving sleeve；Form the transmission motor driving of adjustable speed
Rotating disk is rotated, and the copper ball in dress spherical box body is passed sequentially through rotating disk through hole and support half-round recessed is combined into
Match play is passed, and the structure for leading ball passage is rolled into via the through hole of carousel support plate.
8. copper ball added automatically system according to claim 1, it is characterised in that：The tourelle by
Overcoat and steel ball composition；The overcoat is round table-like rigid structure, centrally disposed through hole, bottom and carousel supports
Plate is fastenedly connected；Described steel ball is equipped with the through hole of the overcoat into rolling.
9. copper ball added automatically system according to claim 1, it is characterised in that：It is fixed on the foot stool
At least one foot stool cross bar is set, a nut is welded with the foot stool cross bar, the adjusting screw rod of a column is with being somebody's turn to do
Nut screw is connected and through described foot stool cross bar and the bearing block grafting being fixed on support frame cross bar；Shape
Into the adjusting screw rod is rotated, make screw rod by upper and lower displacement, drive support frame to rise overally successively, decline and reach
To the structure for adjusting whole board height.
10. copper ball added automatically system according to claim 1, it is characterised in that：This leads ball passage
Including leading bulb into the flexible of straight-tube shape profile and directly leading bulb；This directly leads stretching described in one end insertion of bulb
Contracting is led in bulb, and the end of the other end sets an open slot；Two band iron pieces are located at the open slot both sides and led to
Cross drift bolt one end of two band iron pieces and the straight termination for leading bulb are riveted and fixed；The other end top of the band iron piece
To a ring flange for being provided with central through hole is fixed, one end that the ring flange leads bulb by welding with an arc is close
Envelope conducting, the other end that the arc leads bulb inserts this and directly led in bulb open slot；The both sides of the ring flange lead to
Cross spiral connected symmetrical dendrimer and at least one pair of infrared counting sensor, described infrared counting sensor and the electricity are set
The micro-computer controlling apparatus controlled in box is electrically connected with.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610049824.7A CN106995934B (en) | 2016-01-25 | 2016-01-25 | A kind of copper ball added automatically system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610049824.7A CN106995934B (en) | 2016-01-25 | 2016-01-25 | A kind of copper ball added automatically system |
Publications (2)
| Publication Number | Publication Date |
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| CN106995934A true CN106995934A (en) | 2017-08-01 |
| CN106995934B CN106995934B (en) | 2019-01-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610049824.7A Expired - Fee Related CN106995934B (en) | 2016-01-25 | 2016-01-25 | A kind of copper ball added automatically system |
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| Country | Link |
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| CN (1) | CN106995934B (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108505104A (en) * | 2018-06-19 | 2018-09-07 | 陈焕宗 | A kind of phosphorous copper balls adding set |
| CN108866607A (en) * | 2018-07-13 | 2018-11-23 | 惠州市成泰自动化科技有限公司 | Plating line copper ball feeding device |
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| CN105239126A (en) * | 2015-10-28 | 2016-01-13 | 广德宝达精密电路有限公司 | Copper ball adding device for maintaining of plating line |
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| JPH07102399A (en) * | 1993-10-04 | 1995-04-18 | Japan Tobacco Inc | Anode ball automotive feeding device |
| JPH0841692A (en) * | 1994-07-28 | 1996-02-13 | Almex Inc | Plating device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108505104A (en) * | 2018-06-19 | 2018-09-07 | 陈焕宗 | A kind of phosphorous copper balls adding set |
| CN108866607A (en) * | 2018-07-13 | 2018-11-23 | 惠州市成泰自动化科技有限公司 | Plating line copper ball feeding device |
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| Publication number | Publication date |
|---|---|
| CN106995934B (en) | 2019-01-25 |
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