CN106995934B - A kind of copper ball added automatically system - Google Patents
A kind of copper ball added automatically system Download PDFInfo
- Publication number
- CN106995934B CN106995934B CN201610049824.7A CN201610049824A CN106995934B CN 106995934 B CN106995934 B CN 106995934B CN 201610049824 A CN201610049824 A CN 201610049824A CN 106995934 B CN106995934 B CN 106995934B
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- Prior art keywords
- ball
- frame
- plate
- hole
- lid
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Classifications
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/12—Process control or regulation
- C25D21/14—Controlled addition of electrolyte components
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
Abstract
The invention discloses a kind of copper ball added automatically systems, including mechanically interconnecting fixed dress ball case, the mechanical, electrical control box of addition, foot prop and leading ball channel；The copper ball added automatically system further includes flip lid bracket and turns over device, and conduit is provided in the flip lid bracket, and the conduit is arc-shaped concave channel flow；The front end of the flip lid bracket is conducted by the ball guilding trough of setting slope slot with ball channel is led；Copper ball added automatically system of the invention saves a large amount of man power and materials instead of traditional addition manner; and it avoids shutdown and influences production; production efficiency is improved to a certain extent, while using technical solution of the present invention, avoids the fault of manual operation bring; overcome Caton phenomenon; system structure is simple, and assembling is good, assembles fool; in use can be good to the maintenanceability in system, convenient later maintenance.
Description
Technical field
The present invention relates to plating technical field of auxiliary equipment, relate in particular to a kind of copper ball added automatically system, are electricity
The auxiliary device used on coating apparatus is the lasting addition copper ball of titanium basket.
Background technique
In modern industrial production, electroplating device is widely used.In electroplating device use process, according to plating
Production technology needs periodically to add copper ball constantly into the titanium basket of electroplating bath to guarantee that production carries out.
For general, the addition manner of copper ball is such that the stopping of i.e. device periodically, production stop, and then uses
The mode that artificial hand is thrown adds copper ball into titanium basket, continues to produce after waiting copper ball to fill it up with.Since titanium basket quantity is more, personnel enter
Electroplating bath is dangerous, personnel enter can bring the problems such as impurity and copper ball accidentally fall to processing solution tank into, so that the time is wasted,
The productivity for influencing electroplating device generates waste to human resources, and can injure product quality, causes under product qualification rate
Drop.
In response to the above problems, it is automatic to provide a kind of copper ball for the Chinese invention patent of Patent No. CN201210078712.6
Addition machine leads the dress ball case of ball device, the mechanical, electrical control of addition including setting one be mechanically interconnected and fixed, internal
Box and bottom are fastenedly connected with the foot prop of castor, are connected on the addition machine and lead ball channel；This lead ball channel by slope slot and
Ball guilding trough connect conducting with the conduit that lower part is connected with titanium basket；The technical solution of the invention, which can be automatically controlled, adds copper into titanium basket
Ball, and can be automatically controled the quantity, speed and calculating addition sum of addition copper ball, to reach the production effect for improving electroplating device
Rate, the quality of production and the effect for reducing cost.Copper ball added automatically system is applicable not only to add small copper ball, and (copper ball diameter is 25
The ㎜ of ㎜~39), it is also applied for adding big copper ball (copper ball diameter is the ㎜ of 40 ㎜~55).
But the copper ball automatic adding machine of the patent, which has following defects that in 1 copper ball adding procedure, will appear Caton phenomenon, lead
Cause having some setbacks for addition；2, structure is complicated, and accessory is more, and size is more, and the assembling of equipment is bad, causes processing raw material and processing
The waste of cost, manual manufacture is in the process because size mostly usually assembles error, and the production cycle is long；3, figure is stupid after assembling
Weight, transportational process are many and diverse；4, whole individually to take apart when something goes wrong using welding, cause maintenanceability bad, after
Phase maintenance is inconvenient.
Summary of the invention
It is an object of the invention in view of the above-mentioned defects in the prior art, provide a kind of copper ball added automatically system, overcome
Caton phenomenon, system structure is simple, and assembling is good, and assembly is fool, in use can be to the maintenanceability in system
It is good, convenient later maintenance.
To achieve the goals above, the technical scheme is that
A kind of copper ball added automatically system, including mechanically interconnecting fixed dress ball case, the mechanical, electrical control of addition
Box, foot prop and lead ball channel；The copper ball added automatically system further includes flip lid bracket and turns over device, in the flip lid bracket
It is provided with conduit, the conduit is arc-shaped concave channel flow；The front end of the flip lid bracket ball is led by setting slope slot
Slot is conducted with ball channel is led；
The flip lid bracket includes front-end branches frame, end branch's frame and several medial fascicle framves, the front-end branches
Frame and medial fascicle frame, medial fascicle frame and medial fascicle frame, medial fascicle frame and end branch's frame can by what is be oppositely arranged
Mother and sons' buckling structure of dismantling connection links into an integrated entity；The front end of front-end branches frame is provided with plugboard trough, the end of the ball guilding trough
End is provided with plate, and the front-end branches frame is connected by dismountable plate, plugboard trough with ball guilding trough；End branch's frame
End is fixedly connected with end guide plate；
Mother and sons' buckling structure, including be arranged in adjacent front-end branches frame and medial fascicle frame, medial fascicle frame with
Medial fascicle frame, medial fascicle frame and the connection parent structure of the connecting pin of end branch frame and it connect minor structure；The connection is female
Structure is that the link slot to invaginate on front-end branches frame, end branch's frame or medial fascicle frame is arranged in, and the connection minor structure is
Link block raised on front-end branches frame, end branch's frame or medial fascicle frame, the link block and link slot gap are set
Cooperation, the link block can be inserted in link slot；
Square hole, the side of being provided with below the square hole is arranged in the medial fascicle frame, end branch's frame under conduit
Shape box, rectangular box lower part are fixed with conducting cylinder, and one end of the conducting cylinder is inserted into titanium basket；
It is described to turn over device, including be arranged in medial fascicle frame rectangular box top turn over lid and make this turn over lid reset
Resetting apparatus, this turn over lid location and shape and the square hole Corresponding matching；The front-end branches frame, medial fascicle
Frame, end branch's frame side be provided with and turn over bar pilot hole, it is described turn over bar pilot hole and be movably provided with turn over bar；In described
Between the side of sub-stent be provided with and turn over stick active reservations mouth corresponding to the position for turning over lid, it is described turn over bar with turn over stick
The corresponding position of active reservations mouth, which is provided with, turns over stick, described to turn over stick and connect with bar is turned over, the end setting for turning over bar
There is handle；End branch's frame is provided with tail end door in the rear end for being located at conducting cylinder；When there is Caton phenomenon, turned with hand
It is dynamic to turn over bar handle, it turns over stick and is pressed by turning over stick active reservations mouth and turn over lid, make to turn over lid overturning, copper ball is by being connected cylinder
It drops into titanium basket, the copper ball into end branch's frame is fallen directly into conducting cylinder, is dropped into titanium basket by the way that cylinder is connected.
As improvement to above-mentioned technical proposal, screw hole is provided on the link block, the link slot is provided with connection
Screw hole, the link block are fixedly connected with link slot by being threaded through the bolt of connecting screw hole.
As improvement to above-mentioned technical proposal, this turns over lid and resetting apparatus as cast steel integrated molding；Described turns over
Lid section is T shape, and the horizontal edge of T shape and the infall of vertical edge are integrally formed two opening geosynclinal blocks along cross spider；In the opening geosynclinal block
Through-hole is arranged in the heart, and at openning shape, one, which wears axis, passes through the through-hole for being correspondingly arranged at and turning over the opening geosynclinal block covered for the side of the through-hole
By the top for turning over lid and being fixed on the rectangular box, forms this and turn over the structure covered and opened and closed on the square hole.
As improvement to above-mentioned technical proposal, this turns over one end end setting groove of lid T shape horizontal edge, other end one
Extend the connection resetting apparatus, which is cylindrical counterweight；This turns over the lid T shape vertical edge insertion rectangular box
It is internal.
As improvement to above-mentioned technical proposal, lid, resetting apparatus and opening geosynclinal block are turned over as cast steel integrated molding；This is opened
The center line structure into a ladder of mouthful geosynclinal block along centre bore.
As improvement to above-mentioned technical proposal, the conducting cylinder is PP material cylinder, and diameter is described to lead in the ㎜ of 31 ㎜~69
In oblique pipe below one end insertion flip lid bracket of logical cylinder, with flip lid bracket welding.
As improvement to above-mentioned technical proposal, it is movably set with snap-gauge under the flip lid bracket, which is scene peace
Dress, manufactures according to erecting bed situation.
As improvement to above-mentioned technical proposal, the dress ball case is made of hollow dress spherical box body, is integrally located at institute
Ball device is led in the top for the addition machine stated, the interior setting one of the dress spherical box body；At least one is fixedly connected on the addition machine
Lead ball channel；
The electric-controlled box is fixed on addition pusher side face, and the micro computer control containing central processing unit is arranged in the electric-controlled box
Device, the control device and operation panel and electronic counter are electrically connected；The operation panel is equipped with start button, stops pressing
Button, work light, reset button and display device；
The ball device of leading leads ball plate by oblique, and arc leads ball plate, and semicircle leads ball plate and bracket is welded；It is described
Arc lead ball plate and be located at and oblique lead ball plate and semicircle is led between ball plate；This is oblique to lead ball plate above unfolding a page plate structure,
The folding plate structure upper opening angle is less than 180 degree, offers a semi-circular hole in the folding of side；The arc leads the one of ball plate
Side is connected as one along the semi-circular hole of the folding with the oblique ball plate of leading, and another side is fixedly connected on the semicircle and leads
In the semi-circular hole of ball plate；The arc leads the both ends end contact of the ball plate bracket one side；The bracket be board foot shape structure, one
Side is fixedly connected with the oblique ball plate of leading, and another side sets gradually a half-round recessed and a tapered recess, and the taper is recessed
Recess slot is respectively arranged on two bevel edges in portion；Oblique ball plate and the semicircle ball plate of leading of leading distinguishes dress spherical box body described in contact
Inner wall；
The addition machine includes the support frame and the appearance sealing plate that is fixed on outside the support frame in upper and lower structures；The branch
Support superstructure fixes a carousel support plate, and understructure is provided with support frame cross bar and at least four supporting legs；The support
The corresponding insertion of leg is slidably cooperatively connected in the bobbin being fixed on the foot prop；
The carousel support plate is the slab construction provided with centre bore, and a plurality of tourelles are at least one circumference
Shape is uniformly distributed and is fastenedly connected in a side surface of the carousel support plate；One turntable is located at the top of the carousel support plate, and one
Transmission motor is located at the lower part of the carousel support plate；Be provided in the carousel support plate through-hole with this lead ball channel sealing conducting and
It is fixedly connected；
The turntable is the disc structure that centre is provided with the turntable conical surface, which is cone-shaped bulge structure,
Plurality of through holes is evenly distributed on the disk around the cone-shaped bulge of the turntable conical surface；The cone table of the turntable conical surface
Face is correspondingly arranged at least a pair of of protruding block, and cone bottom surface is fastenedly connected a driving sleeve；The protruding block top is stuck in the branch
On the recess slot of frame tapered recess；
It is connected with driving axle center on the transmission motor, which passes through the centre bore of carousel support plate, passes through
The keyway being arranged on driving sleeve utilizes feather key locking connection；The transmission motor driven rotating disc rotation for forming adjustable speed, makes to fill
The match play that the intracorporal copper ball of ball case passes sequentially through turntable through-hole and bracket half-round recessed is combined into is pierced by, via carousel support plate
Through-hole roll into the structure for leading ball channel.
As improvement to above-mentioned technical proposal, which is made of housing and steel ball；The housing is round table-like rigid
Property structure, center be arranged through-hole, bottom is fastenedly connected with carousel support plate；The steel ball is equipped at rolling in the housing
Through-hole in.
As improvement to above-mentioned technical proposal, at least one foot prop cross bar is fixedly installed on the foot prop, the foot prop cross bar
On be welded with a nut, a columnar adjusting screw rod and the nut screw are connected and through the foot prop cross bar and are fixed on branch
Bearing block grafting on support cross bar；It is formed and rotates the adjusting screw rod, make screw rod by upper and lower displacement, successively drive support frame whole
Body up and down reach the structure for adjusting entire board height.
As improvement to above-mentioned technical proposal, this, which is led ball channel and includes into the flexible of straight-tube shape shape, leads bulb and directly leads
Bulb；Described flexible of one end insertion for directly leading bulb is led in bulb, and an open slot is arranged in the end point of the other end；Two band irons
Piece is located at the open slot two sides and is fixed one end of two band iron pieces and the end riveting for directly leading bulb by drift bolt；The band iron
The other end contact of piece fixes a ring flange for being equipped with central through hole, which leads one end of bulb by welding with an arc
Sealing conducting, the other end which leads bulb are inserted into this and directly lead in bulb open slot；The two sides of the ring flange are connected by spiral
It connects and is symmetrical arranged at least a pair of of infrared counting sensor, the micro computer control in the infrared counting sensor and the electric-controlled box
Device is electrically connected.
Compared with prior art, the advantages and positive effects of the present invention are:
Copper ball added automatically system of the invention saves a large amount of man power and materials instead of traditional addition manner, and
And avoid shutdown and influence production, production efficiency is improved to a certain extent, while using technical solution of the present invention, avoid
The fault of manual operation bring, copper ball added automatically system of the invention is applicable not only to add small copper ball, and (copper ball diameter is
The ㎜ of 25 ㎜~39), it is also applied for adding big copper ball (copper ball diameter is the ㎜ of 40 ㎜~55).
1, the simplification of structure: front-end branches frame, end branch's frame and several medial fascicle framves use Mold Making, once
Property is by flange plate A9051, flange plate B9052, the nut 9053, spiral shell in the technical solution of original CN201210078712.6 patent
Including the accessories such as the connecting plate of bolt 9054 and different length are included, weight saving in unit length is readily transported；
2, it needs to assemble reserved space and directly reserve, precision is higher, effectively avoids the error rate of manual assembly.Dress
Time saving and energy saving with process, assembly efficiency greatly promotes.Many processes for needing manual manufacture are saved in structure-based improvement, dress
It is promoted at double with efficiency, is more able to satisfy vast customer demand；
3, structure-based improvement, the part saved no longer need to process, and save time and the cost of processing；
4, arc-shaped concave channel flow 9902 provides route guidance for copper ball rolling, and copper ball rolls more smooth；Using turning over
Pressure device overcomes Caton phenomenon, is most difficult to the smooth problem of the copper ball captured rolling as copper ball add-on system and is solved well
Certainly；
5, add screw locking, mutual welding using mother and sons' buckling structure；When maintenance can individually detachable maintaining or
Replacement, complies with market, is more able to satisfy the later period demand of client.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention without any creative labor, may be used also for those of ordinary skill in the art
To obtain other drawings based on these drawings.
Fig. 1 is structural decomposition diagram of the invention；
Fig. 2 uses schematic diagram for of the invention；
Fig. 3 is the overlooking structure diagram of flip lid bracket of the invention；
Fig. 4 is the mounting structure schematic diagram for turning over bar, turning over stick of the invention；
Fig. 5 is the schematic perspective view of medial fascicle frame of the invention；
Fig. 6 is the overlooking structure diagram of medial fascicle frame of the invention；
Fig. 7 is dress ball case of the invention, addition mechanical, electrical control box, foot prop and the structural decomposition diagram for leading ball channel part；
Fig. 8 is the structural decomposition diagram for leading ball channel of the invention；
Fig. 9 is the enlarged diagram for leading ball channel of the invention；
Figure 10 is the structural schematic diagram of carousel support plate of the invention；
Figure 11 is the diagrammatic cross-section of dress ball case of the invention；
Figure 12 is the structural decomposition diagram for leading ball device of the invention；
Figure 13 is the diagrammatic cross-section for leading ball device of the invention；
Figure 14 is the structural schematic diagram of tourelle of the invention；
Figure 15 is the diagrammatic cross-section of tourelle of the invention；
Figure 16 is driving sleeve structural schematic diagram of the invention；
Figure 17 is the attachment structure schematic diagram of flip lid bracket of the invention, ball guilding trough, titanium basket；
Figure 18 is the structural schematic diagram of flip lid bracket of the invention；
Figure 19 is rectangular box of the invention and turns over the stereoscopic schematic diagram that lid connects；
Figure 20 is rectangular box of the invention and turns over the structural schematic diagram that lid connects；
Figure 21 is the structural schematic diagram for turning over lid of the invention；
Figure 22 is the structural schematic diagram for wearing axis of the invention；
Figure 23 is the structural schematic diagram of opening geosynclinal block of the invention；
Figure 24 is the overlooking structure diagram for turning over lid of the invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment, any modification, equivalent replacement, improvement and so on should all be included in the protection scope of the present invention.
As shown in Fig. 1~24, copper ball added automatically system of the invention is fixed including mechanically interconnecting
It fills ball case 1, addition machine 3, electric-controlled box 4, foot prop 5 and leads ball channel 2；The copper ball added automatically system further includes flip lid bracket 9
With turn over device, be provided with conduit 9902 in the flip lid bracket 9, the conduit 9902 is arc-shaped concave channel flow；It is described
The front end of flip lid bracket 9 is conducted by the ball guilding trough 7 of setting slope slot 8 with ball channel 2 is led；
The flip lid bracket 9 includes front-end branches frame 1402, end branch's frame 1403 and several medial fascicle framves 1401,
The front-end branches frame 1402 and medial fascicle frame 1401, medial fascicle frame 1401 and medial fascicle frame 1401, medial fascicle frame
1401 are linked into an integrated entity with end branch frame 1403 by the mother and sons' buckling structure being detachably connected being oppositely arranged；Front-end branches
The front end of frame 1402 is provided with plugboard trough 1001, and the end of the ball guilding trough 7 is provided with plate 1501, the front-end branches frame
1402 are connected by dismountable plate 1501, plugboard trough 1001 with ball guilding trough 7；The end of end branch's frame 1403 is fixed to be connected
It is connected to end guide plate 1801；
Mother and sons' buckling structure, including adjacent front-end branches frame 1402 and medial fascicle frame 1401, centre is arranged in
The connection parent structure of the connecting pin of sub-stent 1401 and medial fascicle frame 1401, medial fascicle frame 1401 and end branch's frame 1403
With connection minor structure；The connection parent structure is to be arranged in front-end branches frame 1402, end branch's frame 1403 or medial fascicle frame
The link slot 1003 to invaginate on 1401, the connection minor structure be setting front-end branches frame 1402, end branch's frame 1403 or
Raised link block 1004 on medial fascicle frame 1401,1003 clearance fit of the link block 1004 and link slot, the connection
Block 1004 can be inserted in link slot 1003；
The setting square hole 901 under conduit 9902 of the medial fascicle frame 1401, end branch's frame 1403 is described rectangular
The lower section in hole 901 is provided with rectangular box 9012, and 9012 lower part of rectangular box is fixed with conducting cylinder 1701, described to be connected the one of cylinder 1701
In end insertion titanium basket 10；
Described to turn over device, the turning over for 9012 top of rectangular box including medial fascicle frame 1401 is arranged in and makes lid 9011
This turns over the resetting apparatus of the reset of lid 9011, this turns over the location and shape of lid 9011 and 901 Corresponding matching of square hole；Institute
State front-end branches frame 1402, medial fascicle frame 1401, end branch's frame 1403 side be provided with and turn over bar pilot hole 9905, institute
It states to turn over bar pilot hole 9055 and be movably provided with and turns over bar 1201；The side of the medial fascicle frame 1401 correspond to turn over lid
9011 position, which is provided with, turns over stick active reservations mouth 1006, it is described turn over bar 1201 with turn over 1006 pairs of stick active reservations mouth
The position answered, which is provided with, turns over stick 1301, described to turn over stick 1301 and connect with bar 1201 is turned over, the end for turning over bar 1201
It is provided with handle 1102；End branch's frame 1403 is provided with tail end door 1601 in the rear end for being located at conducting cylinder 1701；When
When there is Caton phenomenon, bar handle 1102 is turned over hand rotation, stick 1301 is turned over and is pressed by turning over stick active reservations mouth 1006
Lid 9011 is turned over, makes to turn over the overturning of lid 9011, copper ball drops into titanium basket 10 by the way that cylinder 1701 is connected, into end branch's frame
1403 copper ball is fallen directly into conducting cylinder 1701, is dropped into titanium basket 10 by the way that cylinder 1701 is connected.
Wherein, the activity flip that lid 9011 is same as in CN201210078712.6 is turned over, this is made to turn over the reset of lid 9011
Resetting apparatus is same as the resetting apparatus in CN201210078712.6, and trendy and old money turns over gland structure.
Screw hole is provided on the link block 1004, the link slot 1003 is provided with connecting screw hole 1002, the connection
Block 1004 is fixedly connected with link slot 1003 by being threaded through the bolt of connecting screw hole 1002.
This turns over lid 9011 and resetting apparatus as cast steel integrated molding；9011 section of lid that turns over is T shape, the cross of T shape
The infall of side and vertical edge is integrally formed two opening geosynclinal blocks 90112 along cross spider；90112 center of opening geosynclinal block setting is logical
Hole, at openning shape, one, which wears axis 90111, passes through to be correspondingly arranged at and turns over the logical of the opening geosynclinal block 90112 covered for the side of the through-hole
The top for turning over lid 9011 and being fixed on the rectangular box 9012 is formed this and turned over and covered on the square hole 901 by hole
The structure of folding.
This turns over one end end setting groove 90113 of lid T shape horizontal edge, and the other end integrally extends the connection reset dress
It sets, which is cylindrical counterweight 90114；This is turned over inside the lid T shape vertical edge insertion rectangular box 9012.
Lid 9011, resetting apparatus and opening geosynclinal block 90112 are turned over as cast steel integrated molding；The opening geosynclinal block 90112 is in
The structure of the center line in heart hole into a ladder；Cooperate with the annular groove being arranged on axis 90111 is worn, makes 90112 He of geosynclinal block that is open
Wear the structure fixed at top card of axis 90111.
The conducting cylinder 1701 is PP material cylinder, and diameter is in the ㎜ of 31 ㎜~69.
It is movably set with snap-gauge 1101 under the flip lid bracket, which is in-site installation, according to erecting bed feelings
Condition manufactures.
The dress ball case 1 is made of hollow dress spherical box body 101, is integrally located at the top of the addition machine 3, the dress
Ball device 301 is led in setting one in spherical box body 101；At least one, which is fixedly connected with, on the addition machine 3 leads ball channel 2；
The electric-controlled box 4 is fixed on 3 side of addition machine, and the micro computer containing central processing unit is arranged in the electric-controlled box 4
Control device, the control device and operation panel and electronic counter are electrically connected；The operation panel is equipped with start button, stops
Button, work light, reset button and display device；
The ball device 301 of leading leads ball plate 3011 by oblique, and arc leads ball plate 3012, and semicircle leads ball plate 3013 and branch
Frame 3014 is welded；The arc, which is led ball plate 3012 and is located at, oblique leads ball plate 3011 and semicircle is led between ball plate 3013；
For the oblique ball plate 3011 of leading at a page plate structure is above unfolded, which is less than 180 degree, side folding
On offer a semi-circular hole；The arc lead a side of ball plate 3012 along the semi-circular hole of the folding and this oblique lead ball plate
3011 are connected as one, and another side is fixedly connected on the semicircle and leads in the semi-circular hole of ball plate 3013；The arc leads ball plate
3012 both ends end contact, 3014 one side of bracket；The bracket 3014 is board foot shape structure, a side and this oblique lead ball
Plate 3011 is fixedly connected, and another side sets gradually a half-round recessed and a tapered recess, on two bevel edges of the tapered recess
It is respectively arranged with recess slot；Oblique ball plate 3011 and the semicircle ball plate 3013 of leading of leading distinguishes dress spherical box body 101 described in contact
Inner wall；
The addition machine 3 includes the support frame 305 in upper and lower structures and the appearance being fixed on outside the support frame 305 envelope
Plate 306；305 superstructure of support frame fixes a carousel support plate 304, and understructure is provided with support frame cross bar 3051 and extremely
Few four supporting legs；The corresponding insertion of the supporting leg is slidably cooperatively connected in the bobbin being fixed on the foot prop 5；
The carousel support plate 304 be the slab construction provided with centre bore 3043, a plurality of tourelles 3041 at
At least one is circle-shaped to be uniformly distributed and is fastenedly connected in a side surface of the carousel support plate 304；One turntable 302 is located at this turn
The top of disk support plate 304, a transmission motor are located at the lower part of the carousel support plate 304；It is provided in the carousel support plate 304
Through-hole is led the sealing conducting of ball channel 2 with this and is fixedly connected；
The turntable 302 is the disc structure that centre is provided with the turntable conical surface 3021, which is circular cone
Shape bulge-structure, plurality of through holes are evenly distributed on the disk around the cone-shaped bulge of the turntable conical surface 3021；
The poppet surface of the turntable conical surface 3021 is correspondingly arranged at least a pair of of protruding block 3022, and cone bottom surface is fastenedly connected a driving sleeve
303；The protruding block 3022 top is stuck on the recess slot of 3014 tapered recess of bracket；
It is connected with driving axle center 3071 on the transmission motor 307, which passes through carousel support plate 304
Centre bore 3043, pass through the keyway 3031 that is arranged on driving sleeve 303 using feather key locking connection；Form the biography of adjustable speed
Dynamic motor 307 drives turntable 302 to rotate, and the copper ball 904 filled in spherical box body 101 is made to pass sequentially through turntable through-hole and bracket 3,014 half
The match play that circular recess is combined into is pierced by, and rolls into the structure for leading ball channel 2 via the through-hole of carousel support plate 304.
The tourelle 3041 is made of housing 30411 and steel ball 30412；The housing 30411 is round table-like rigid structure,
Through-hole is arranged in center, and bottom is fastenedly connected with carousel support plate 304；The steel ball 30412 is equipped with outer in this at rolling
In the through-hole of set 30411.
At least one foot prop cross bar 501 is fixedly installed on the foot prop 5, a nut 503 is welded on the foot prop cross bar 501,
One columnar adjusting screw rod 504 is connected and through the foot prop cross bar 501 with 503 spiral of nut and is fixed on support frame cross
502 grafting of bearing block on bar 3051；It is formed and rotates the adjusting screw rod 504, make screw rod by upper and lower displacement, successively drive support
Frame 305 rises overally, declines the structure for reaching and adjusting entire board height.
This, which is led ball channel 2 and includes into the flexible of straight-tube shape shape, leads bulb 201 and directly leads bulb 202；This directly leads bulb 202
Described flexible of one end insertion lead in bulb 201, an open slot is arranged in the end point of the other end；Two band iron pieces 206 are located at should
One end of two band iron pieces 206 and the end riveting for directly leading bulb 202 are simultaneously fixed by drift bolt 207 in open slot two sides；This is flat
The other end contact of iron plate 206 fixes a ring flange 204 for being equipped with central through hole, which passes through welding and an arc
One end sealing conducting of bulb 203 is led, the other end which leads bulb 203 is inserted into this and directly leads in 202 open slot of bulb；The method
At least a pair of of infrared counting sensor 205, the infrared counting sensing is arranged by spiral connected symmetrical dendrimer in the two sides of blue disk 204
Micro-computer controlling apparatus in device 205 and the electric-controlled box 4 is electrically connected.
Copper ball added automatically system of the invention saves a large amount of man power and materials instead of traditional addition manner, and
And avoid shutdown and influence production, production efficiency is improved to a certain extent, while using technical solution of the present invention, avoid
The fault of manual operation bring；
1, the simplification of structure, front-end branches frame, end branch's frame and medial fascicle frame use Mold Making, disposably will be former
Carry out flange plate A9051, flange plate B9052, nut 9053, the bolt 9054 in the technical solution of CN201210078712.6 patent
And including the accessories such as connecting plate of different length are included, weight saving in unit length is readily transported；
2, it needs to assemble reserved space and directly reserve, precision is higher, effectively avoids the error rate of manual assembly.Dress
Time saving and energy saving with process, assembly efficiency greatly promotes.Many processes for needing manual manufacture are saved in structure-based improvement, dress
It is promoted at double with efficiency, is more able to satisfy vast customer demand；
3, structure-based improvement, the part saved no longer need to process, and save time and the cost of processing；
4, arc-shaped concave channel flow 9902 provides route guidance for copper ball rolling, and copper ball rolls more smooth；Using turning over
Pressure device overcomes Caton phenomenon, is most difficult to the smooth problem of the copper ball captured rolling as copper ball add-on system and is solved well
Certainly；
5, add screw locking, mutual welding using mother and sons' buckling structure；When maintenance can individually detachable maintaining or
Replacement, complies with market, is more able to satisfy the later period demand of client.
Claims (10)
1. a kind of copper ball added automatically system, including mechanically interconnecting fixed dress ball case, the mechanical, electrical control of addition
Box, foot prop and lead ball channel；It is characterized by: the copper ball added automatically system further includes flip lid bracket and turns over device, institute
It states and is provided with conduit in flip lid bracket, the conduit is arc-shaped concave channel flow；The front end of the flip lid bracket passes through setting
The ball guilding trough of slope slot is conducted with ball channel is led；
The flip lid bracket includes front-end branches frame, end branch's frame and several medial fascicle framves, the front-end branches frame with
Medial fascicle frame, medial fascicle frame and medial fascicle frame, medial fascicle frame and end branch's frame are detachable by being oppositely arranged
Mother and sons' buckling structure of connection links into an integrated entity；The front end of front-end branches frame is provided with plugboard trough, and the end of the ball guilding trough is set
It is equipped with plate, the front-end branches frame is connected by dismountable plate, plugboard trough with ball guilding trough；The end of end branch's frame
It is fixedly connected with end guide plate；
Mother and sons' buckling structure, including adjacent front-end branches frame and medial fascicle frame, medial fascicle frame and centre is arranged in
Sub-stent, medial fascicle frame and the connection parent structure of the connecting pin of end branch frame and it connect minor structure；The connection parent structure
For the link slot to invaginate on front-end branches frame, end branch's frame or medial fascicle frame is arranged in, the connection minor structure is setting
Raised link block, the link block and link slot clearance fit on front-end branches frame, end branch's frame or medial fascicle frame,
The link block can be inserted in link slot；
Square hole is arranged in the medial fascicle frame, end branch's frame under conduit, is provided with rectangular box below the square hole,
Rectangular box lower part is fixed with conducting cylinder, and one end of the conducting cylinder is inserted into titanium basket；
It is described to turn over device, including be arranged in medial fascicle frame rectangular box top turn over lid and make this turn over lid reset answer
Position device, this turns over the location and shape of lid and the square hole Corresponding matching；The front-end branches frame, medial fascicle frame, end
The side of end sub-stent is provided with and turns over bar pilot hole, it is described turn over bar pilot hole and be movably provided with turn over bar；The centre point
The side of bracket is provided with and turns over stick active reservations mouth corresponding to the position for turning over lid, it is described turn over bar with turn over stick activity
The corresponding position of reserved opening, which is provided with, turns over stick, and described to turn over stick and connect with bar is turned over, the end for turning over bar is provided with handle
Hand；End branch's frame is provided with tail end door in the rear end for being located at conducting cylinder；When there is Caton phenomenon, turned over hand rotation
Compression bar handle, turns over stick and is pressed by turning over stick active reservations mouth and turn over lid, makes to turn over lid overturning, copper ball is fallen by conducting cylinder
Into titanium basket, the copper ball into end branch's frame is fallen directly into conducting cylinder, is dropped into titanium basket by the way that cylinder is connected.
2. copper ball added automatically system according to claim 1, it is characterised in that: it is provided with screw hole on the link block,
The link slot is provided with connecting screw hole, and the link block is fixedly connected with link slot by being threaded through the bolt of connecting screw hole.
3. copper ball added automatically system according to claim 1, it is characterised in that: this turns over lid and resetting apparatus is cast steel
It is integrally formed；The lid section that turns over is T shape, and the horizontal edge of T shape and the infall of vertical edge are integrally formed two along cross spider and open
Mouth geosynclinal block；Through-hole is arranged in the opening geosynclinal block center, and at openning shape, one, which wears axis, passes through and be correspondingly arranged at and turn over lid for the side of the through-hole
On opening geosynclinal block through-hole by the described top for turning over lid and being fixed on the rectangular box, form this and turn over and cover described rectangular
The structure opened and closed on hole.
4. copper ball added automatically system according to claim 3, it is characterised in that: this turns over one end end of lid T shape horizontal edge
Head setting groove, the other end integrally extend the connection resetting apparatus, which is cylindrical counterweight；This turns over lid T
Inside the shape vertical edge insertion rectangular box.
5. copper ball added automatically system according to claim 3, it is characterised in that: turn over lid, resetting apparatus and open slot
Block is cast steel integrated molding；Center line structure into a ladder of the opening geosynclinal block along centre bore.
6. copper ball added automatically system according to claim 1, it is characterised in that: the conducting cylinder is PP material cylinder, directly
Diameter is in the ㎜ of 31 ㎜~69；Snap-gauge is movably set under the flip lid bracket.
7. copper ball added automatically system according to claim 1, it is characterised in that: the dress ball case is by hollow dress ball
Box body composition is integrally located at the top of the addition machine, and ball device is led in setting one in the dress spherical box body；On the addition machine
It is fixedly connected at least one and leads ball channel；
The electric-controlled box is fixed on addition pusher side face, and the micro computer control dress containing central processing unit is arranged in the electric-controlled box
It sets, the control device and operation panel and electronic counter are electrically connected；The operation panel be equipped with start button, stop button,
Work light, reset button and display device；
The ball device of leading leads ball plate by oblique, and arc leads ball plate, and semicircle leads ball plate and bracket is welded；The arc
Shape, which is led ball plate and is located at, oblique leads ball plate and semicircle is led between ball plate；This is oblique to lead ball plate above unfolding a page plate structure, the folding
Page plate structure upper opening angle is less than 180 degree, offers a semi-circular hole in the folding of side；The arc leads a side of ball plate
Semi-circular hole along the folding is connected as one with the oblique ball plate of leading, and another side is fixedly connected on the semicircle and leads ball plate
Semi-circular hole on；The arc leads the both ends end contact of the ball plate bracket one side；The bracket is board foot shape structure, a side
It is fixedly connected with the oblique ball plate of leading, another side sets gradually a half-round recessed and a tapered recess, the tapered recess
Recess slot is respectively arranged on two bevel edges；Oblique ball plate and the semicircle ball plate of leading of leading distinguishes the interior of dress spherical box body described in contact
Wall；
The addition machine includes the support frame and the appearance sealing plate that is fixed on outside the support frame in upper and lower structures；The support frame
Superstructure fixes a carousel support plate, and understructure is provided with support frame cross bar and at least four supporting legs；The supporting leg pair
It should be inserted into and slidably be cooperatively connected in the bobbin being fixed on the foot prop；
The carousel support plate is the slab construction provided with centre bore, and a plurality of tourelles are circle-shaped at least one
Even distribution is simultaneously fastenedly connected in a side surface of the carousel support plate；One turntable is located at the top of the carousel support plate, a transmission
Motor is located at the lower part of the carousel support plate；Through-hole is provided in the carousel support plate to lead the sealing conducting of ball channel with this and fix
Connection；
The turntable is the disc structure that centre is provided with the turntable conical surface, which is cone-shaped bulge structure, plural number
A through-hole is evenly distributed on the disk around the cone-shaped bulge of the turntable conical surface；The poppet surface pair of the turntable conical surface
It should be provided at least a pair of of protruding block, cone bottom surface is fastenedly connected a driving sleeve；The protruding block top is stuck in the bracket cone
On the recess slot of shape recess portion；
It is connected with driving axle center on the transmission motor, which passes through the centre bore of carousel support plate, passes through setting
Keyway on driving sleeve utilizes feather key locking connection；The transmission motor driven rotating disc rotation for forming adjustable speed, makes to fill ball case
The match play that intracorporal copper ball passes sequentially through turntable through-hole and bracket half-round recessed is combined into is pierced by, via the logical of carousel support plate
Hole rolls into the structure for leading ball channel.
8. copper ball added automatically system according to claim 7, it is characterised in that: the tourelle is by housing and steel ball group
At；The housing is round table-like rigid structure, and through-hole is arranged in center, and bottom is fastenedly connected with carousel support plate；The steel ball at
Rolling is equipped in the through-hole of the housing.
9. copper ball added automatically system according to claim 7, it is characterised in that: at least one is fixedly installed on the foot prop
Foot prop cross bar, a nut is welded on the foot prop cross bar, and a columnar adjusting screw rod and the nut screw are connected and through described
Foot prop cross bar and the bearing block grafting that is fixed on support frame cross bar；It is formed and rotates the adjusting screw rod, pass through screw rod up and down
Displacement successively drives support frame to rise overally, decline the structure for reaching and adjusting entire board height.
10. copper ball added automatically system according to claim 1, it is characterised in that: this is led ball channel and includes into straight-tube shape
The flexible of shape leads bulb and directly leads bulb；Described flexible of one end insertion for directly leading bulb is led in bulb, the end of the other end
One open slot is set at head；Two band iron pieces are located at the open slot two sides and ball are directly led with this in one end of two band iron pieces by drift bolt
The end of pipe, which rivets, to be fixed；The other end contact of the band iron piece fixes a ring flange for being equipped with central through hole, which passes through
One end sealing that welding leads bulb with an arc is connected, and the other end which leads bulb is inserted into this and directly leads in bulb open slot；
At least a pair of of infrared counting sensor, the infrared counting sensor is arranged by spiral connected symmetrical dendrimer in the two sides of the ring flange
It is electrically connected with the micro-computer controlling apparatus in the electric-controlled box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610049824.7A CN106995934B (en) | 2016-01-25 | 2016-01-25 | A kind of copper ball added automatically system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610049824.7A CN106995934B (en) | 2016-01-25 | 2016-01-25 | A kind of copper ball added automatically system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106995934A CN106995934A (en) | 2017-08-01 |
| CN106995934B true CN106995934B (en) | 2019-01-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610049824.7A Expired - Fee Related CN106995934B (en) | 2016-01-25 | 2016-01-25 | A kind of copper ball added automatically system |
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| Country | Link |
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| CN (1) | CN106995934B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108505104B (en) * | 2018-06-19 | 2021-04-13 | 陈焕宗 | Phosphorus copper ball adds device |
| CN108866607A (en) * | 2018-07-13 | 2018-11-23 | 惠州市成泰自动化科技有限公司 | Plating line copper ball feeding device |
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|---|---|---|---|---|
| TW446012U (en) * | 2000-11-21 | 2001-07-11 | Chen Kuen Lung | Feeding device for electroplating raw material ball of electroplating tank |
| TW524254U (en) * | 2000-11-21 | 2003-03-11 | Kuen-Lung Chen | Ingredient ball feeding and controlling device for electroplating tank |
| CN201016125Y (en) * | 2007-03-02 | 2008-02-06 | 陈焕宗 | Copper ball automatically adding groove |
| CN102618909A (en) * | 2012-03-23 | 2012-08-01 | 陈焕宗 | Automatic copper ball feeder |
| CN202499923U (en) * | 2012-01-13 | 2012-10-24 | 深圳市深联电路有限公司 | Automatic copper ball adding device of electroplating tank |
| CN204058632U (en) * | 2014-07-02 | 2014-12-31 | 苏州托尔斯自动化有限公司 | The plated metal ball of titanium basket adds Anti-blocking device fast |
| CN105239126A (en) * | 2015-10-28 | 2016-01-13 | 广德宝达精密电路有限公司 | Copper ball adding device for maintaining of plating line |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3198205B2 (en) * | 1993-10-04 | 2001-08-13 | 日本たばこ産業株式会社 | Anode ball automatic feeder |
| JPH0841692A (en) * | 1994-07-28 | 1996-02-13 | Almex Inc | Plating device |
| JPH10251898A (en) * | 1997-03-17 | 1998-09-22 | Almex Inc | Anode ball feeder |
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- 2016-01-25 CN CN201610049824.7A patent/CN106995934B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW446012U (en) * | 2000-11-21 | 2001-07-11 | Chen Kuen Lung | Feeding device for electroplating raw material ball of electroplating tank |
| TW524254U (en) * | 2000-11-21 | 2003-03-11 | Kuen-Lung Chen | Ingredient ball feeding and controlling device for electroplating tank |
| CN201016125Y (en) * | 2007-03-02 | 2008-02-06 | 陈焕宗 | Copper ball automatically adding groove |
| CN202499923U (en) * | 2012-01-13 | 2012-10-24 | 深圳市深联电路有限公司 | Automatic copper ball adding device of electroplating tank |
| CN102618909A (en) * | 2012-03-23 | 2012-08-01 | 陈焕宗 | Automatic copper ball feeder |
| CN204058632U (en) * | 2014-07-02 | 2014-12-31 | 苏州托尔斯自动化有限公司 | The plated metal ball of titanium basket adds Anti-blocking device fast |
| CN105239126A (en) * | 2015-10-28 | 2016-01-13 | 广德宝达精密电路有限公司 | Copper ball adding device for maintaining of plating line |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106995934A (en) | 2017-08-01 |
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Granted publication date: 20190125 Termination date: 20200125 |