CN106985371B - 一种分节式自动敷膜机 - Google Patents

一种分节式自动敷膜机 Download PDF

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CN106985371B
CN106985371B CN201710217032.0A CN201710217032A CN106985371B CN 106985371 B CN106985371 B CN 106985371B CN 201710217032 A CN201710217032 A CN 201710217032A CN 106985371 B CN106985371 B CN 106985371B
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plate
cabinet
cutter
conveying roller
drive rod
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CN106985371A (zh
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孙立民
国际昌
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Nantong Anyi Yarn Weaving Co ltd
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Yantai Zhixing Intellectual Property Consulting Service Co Ltd
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Priority to CN201811143037.4A priority patent/CN109352978A/zh
Priority to CN201811141542.5A priority patent/CN109352977B/zh
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
    • B26D1/085—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type for thin material, e.g. for sheets, strips or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/08—Means for actuating the cutting member to effect the cut
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/08—Means for treating work or cutting member to facilitate cutting
    • B26D7/10—Means for treating work or cutting member to facilitate cutting by heating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F3/00—Severing by means other than cutting; Apparatus therefor
    • B26F3/06—Severing by using heat
    • B26F3/08—Severing by using heat with heated members
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/0004—Component parts, details or accessories; Auxiliary operations

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Coating Apparatus (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)

Abstract

本发明公开了一种分节式自动敷膜机，包括有输送辊、箱体、竖板和切刀，所述输送辊间隔安装在敷膜机上，输送辊的上方放置板材，所述输送辊的下方对称设置箱体，所述箱体位于输送辊的间距之间，所述箱体的上侧面开设通孔，通孔内插入活动杆，所述活动杆的上端位于箱体的外部，活动杆的下端位于箱体的内部，所述活动杆的上端固定连接受压板，受压板的上侧面接触板材，所述活动杆的下端固定连接挡片，所述受压板与箱体之间套设弹簧，所述输送辊的两端安装在架板上。本发明完全借助敷膜板材自身的重量做驱动，利用热切割的方式，板材之间的膜带能够快速断开，减轻了工人的劳作负担，提高了生产效率，降低了生产成本。

Description

一种分节式自动敷膜机
技术领域
本发明涉及敷膜机技术领域，具体为一种分节式自动敷膜机。
背景技术
现有的敷膜机在为各类板材进行敷膜的时候，往往是多块板材与一条膜带粘贴在一起，导致板材敷膜完毕后，还需要对膜带进行后续的切割分节，方能使每块板材能够分开，然后再对每块板材进行膜边处理。现有的敷膜机在对膜带切割分节上存在不足，板材与膜带粘贴后往往是进行人工切割断开，这样的分节方式，增加了工人的劳动强度，降低了劳动效率，而且使得敷膜机的长度必须延伸，占用了过多的生产场地，增加了生产成本。若是额外增加膜带切割设备，又需要增加设备投入，增添企业负担。
发明内容
本发明的目的在于提供一种分节式自动敷膜机，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：一种分节式自动敷膜机，包括有输送辊、箱体、竖板和切刀，所述输送辊间隔安装在敷膜机上，输送辊的上方放置板材，所述输送辊的下方对称设置箱体，所述箱体位于两相邻输送辊之间，所述箱体的上侧面开设通孔，通孔内插入活动杆，所述活动杆的上端位于箱体的外部，活动杆的下端位于箱体的内部，所述活动杆的上端固定连接受压板，受压板的上侧面接触板材，所述活动杆的下端固定连接挡片，所述受压板与箱体之间套设弹簧，所述输送辊的两端安装在架板上，架板的内侧面通过螺栓固定连接传动固定架，所述传动固定架的位置与箱体的位置相对应，传动固定架包括栓接板和通孔板，所述栓接板与通孔板为垂直设置且栓接板通过螺栓固定在架板上，所述通孔板位于栓接板的下方且通孔板上间隔开设通孔，通孔内固定安装转轴，所述受压板的边侧销轴连接第一传动杆的一端，所述第一传动杆的另一端活动连接第二传动杆的一端，所述第二传动杆的中部套设在通孔板的转轴上，第二传动杆的另一端活动连接第三传动杆的一端，所述第二传动杆与第三传动杆连接的杆体部分设为伸缩杆，所述架板的外侧面通过斜板固定连接竖板，所述竖板的相对侧均开设滑槽，所述滑槽内安装切刀固定件，所述切刀固定件与第三传动杆活动连接，第三传动杆位于滑槽内，所述切刀固定件之间固定安装加热管，加热管的下方连接切刀，所述切刀位于两相邻输送辊之间，切刀位于受压板的中轴线上。
优选的，所述箱体的底部对称铰接支撑架，所述支撑架的下方安装调节板，所述调节板栓接在地面上，所述调节板的上侧面开设半圆槽，所述半圆槽对称连接，所述支撑架的底部架体放置于半圆槽内。
优选的，所述受压板的上侧面设为弧形面，弧形面与输送辊同向设置。
优选的，所述滑槽的槽底开设弧槽，所述切刀固定件与滑槽的槽底接触的面开设凹槽，凹槽内通过转轴连接滚珠，滚珠位于弧槽内。
优选的，所述切刀固定件开设圆形安装孔，圆形安装孔内插入加热管的端部，所述加热管包括导热金属管和加热棒，加热棒位于导热金属管的内部，所述导热金属管与切刀一体成型制造。
优选的，所述切刀设为三角刃刀，切刀的刀刃设为弧形状。
与现有技术相比，本发明的有益效果是：本发明通过在敷膜机后方安装切割分节装置，切割分节装置无需使用驱动机器，完全借助敷膜板材自身的重量做驱动，使切割分节装置随着板材的输送做上下移动，利用热切割的方式，板材之间的膜带能够快速断开，解决了板材敷膜后需要进行后续分膜的不便，减轻了工人的劳作负担，提高了生产效率，缩短了敷膜机的长度，降低了生产成本。
附图说明
图1为本发明整体结构示意图；
图2为本发明竖板俯视结构示意图；
图3为本发明加热管结构示意图。
图中：1-输送辊；2-板材；3-箱体；4-活动杆；5-受压板；6-挡片；7-弹簧；8-架板；9-螺栓；10-通孔板；11-第一传动杆；12-第二传动杆；13-第三传动杆；14-斜板；15-竖板；16-滑槽；17-切刀固定件；18-加热管；19-切刀；20-支撑架；21-调节板；22-半圆槽；23-滚珠；24-圆形安装孔；25-加热棒。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
请参阅图1-3，本发明提供一种分节式自动敷膜机：包括有输送辊1、箱体3、竖板15和切刀19，所述输送辊1间隔安装在敷膜机上，输送辊1的上方放置板材2，所述输送辊1的下方对称设置箱体3，所述箱体3位于两相邻输送辊1之间，箱体3的底部对称铰接支撑架20，所述支撑架20的下方安装调节板21，所述调节板21栓接在地面上，所述调节板21的上侧面开设半圆槽22，所述半圆槽22对称连接，所述支撑架20的底部架体放置于半圆槽22内，便于根据板材2的厚度调节整个分节切分装置的下切位置，所述箱体3的上侧面开设通孔，通孔内插入活动杆4，所述活动杆4的上端位于箱体3的外部，活动杆4的下端位于箱体3的内部，所述活动杆4的上端固定连接受压板5，受压板5的上侧面设为弧形面，弧形面与输送辊1同向设置，方便板材2通过下压受压板5，受压板5的上侧面接触板材2，所述活动杆4的下端固定连接挡片6，所述受压板5与箱体3之间套设弹簧7，所述输送辊1的两端安装在架板8上，架板8的内侧面通过螺栓9固定连接传动固定架，所述传动固定架的位置与箱体3的位置相对应，传动固定架包括栓接板和通孔板10，所述栓接板与通孔板10为垂直设置且栓接板通过螺栓9固定在架板8上，所述通孔板10位于栓接板的下方且通孔板10上间隔开设通孔，通孔内固定安装转轴，所述受压板5的边侧销轴连接第一传动杆11的一端，所述第一传动杆11的另一端活动连接第二传动杆12的一端，所述第二传动杆12的中部套设在通孔板10的转轴上，第二传动杆12的另一端活动连接第三传动杆13的一端，所述第二传动杆12与第三传动杆13连接的杆体部分设为伸缩杆，所述架板8的外侧面通过斜板14固定连接竖板15，所述竖板15的相对侧均开设滑槽16，所述滑槽16内安装切刀固定件17，所述切刀固定件17与第三传动杆13活动连接，第三传动杆13位于滑槽16内，滑槽16的槽底开设弧槽，所述切刀固定件17与滑槽16的槽底接触的面开设凹槽，凹槽内通过转轴连接滚珠23，滚珠23位于弧槽内，防止切刀固定件17晃动幅度大，导致膜起皱褶，所述切刀固定件17之间固定安装加热管18，切刀固定件17开设圆形安装孔24，圆形安装孔24内插入加热管18的端部，所述加热管18包括导热金属管和加热棒25，加热棒25位于导热金属管的内部，所述导热金属管与切刀19一体成型制造，便于给切刀19导热，加热管18的下方连接切刀19，切刀19设为三角刃刀，切刀19的刀刃设为弧形状，防止切刀19对板材2造成破坏，所述切刀19位于两相邻输送辊1之间，切刀19位于受压板5的中轴线上。
需要说明的是，本发明一种分节式自动敷膜机，板材2经过敷膜机的覆膜辊后，板材2随着膜带一起从输送辊1向后输送，板材2经过受压板5，板材2因为自身的重量将受压板5下压，弹簧7收缩，受压板5带动第一传动杆11下降，第一传动杆11带动第二传动杆12的一端下降，第二传动杆12的另一端上升，第三传动杆13被顶起，切刀固定件17在滑槽16内上移，切刀19远离板材2，当板材2通过受压板5之后，弹簧7恢复弹力，受压板5向上升起，受压板5与板材2之间的膜带接触，此时第一传动杆11带动第二传动杆12的一端上升，第二传动杆12的另一端下降，第三传动杆13被拉拽，切刀固定件17在滑槽16内下移，切刀19接触板材2之间的膜带，加热棒25将切刀19加热，切刀19接触膜带的一瞬间，膜带受热断开，断开后，前面的板材2继续输送下压受压板5，如此循环往复，实现对敷膜机敷膜板材上膜带的切断分节。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (6)

1.一种分节式自动敷膜机，包括有输送辊（1）、箱体（3）、竖板（15）和切刀（19），其特征在于：所述输送辊（1）间隔安装在敷膜机上，输送辊（1）的上方放置板材（2），所述输送辊（1）的下方对称设置箱体（3），所述箱体（3）位于两相邻输送辊（1）之间，所述箱体（3）的上侧面开设通孔，通孔内插入活动杆（4），所述活动杆（4）的上端位于箱体（3）的外部，活动杆（4）的下端位于箱体（3）的内部，所述活动杆（4）的上端固定连接受压板（5），受压板（5）的上侧面接触板材（2），所述活动杆（4）的下端固定连接挡片（6），所述受压板（5）与箱体（3）之间套设弹簧（7），所述输送辊（1）的两端安装在架板（8）上，架板（8）的内侧面通过螺栓（9）固定连接传动固定架，所述传动固定架的位置与箱体（3）的位置相对应，传动固定架包括栓接板和通孔板（10），所述栓接板与通孔板（10）为垂直设置且栓接板通过螺栓（9）固定在架板（8）上，所述通孔板（10）位于栓接板的下方且通孔板（10）上间隔开设通孔，通孔内固定安装转轴，所述受压板（5）的边侧销轴连接第一传动杆（11）的一端，所述第一传动杆（11）的另一端活动连接第二传动杆（12）的一端，所述第二传动杆（12）的中部套设在通孔板（10）的转轴上，第二传动杆（12）的另一端活动连接第三传动杆（13）的一端，所述第二传动杆（12）与第三传动杆（13）连接的杆体部分设为伸缩杆，所述架板（8）的外侧面通过斜板（14）固定连接竖板（15），所述竖板（15）的相对侧均开设滑槽（16），所述滑槽（16）内安装切刀固定件（17），所述切刀固定件（17）与第三传动杆（13）活动连接，第三传动杆（13）位于滑槽（16）内，所述切刀固定件（17）之间固定安装加热管（18），加热管（18）的下方连接切刀（19），所述切刀（19）位于两相邻输送辊（1）之间，切刀（19）位于受压板（5）的中轴线上。
2.根据权利要求1所述的一种分节式自动敷膜机，其特征在于：所述箱体（3）的底部对称铰接支撑架（20），所述支撑架（20）的下方安装调节板（21），所述调节板（21）栓接在地面上，所述调节板（21）的上侧面开设半圆槽（22），所述半圆槽（22）对称连接，所述支撑架（20）的底部架体放置于半圆槽（22）内。
3.根据权利要求1所述的一种分节式自动敷膜机，其特征在于：所述受压板（5）的上侧面设为弧形面，弧形面与输送辊（1）同向设置。
4.根据权利要求1所述的一种分节式自动敷膜机，其特征在于：所述滑槽（16）的槽底开设弧槽，所述切刀固定件（17）与滑槽（16）的槽底接触的面开设凹槽，凹槽内通过转轴连接滚珠（23），滚珠（23）位于弧槽内。
5.根据权利要求1所述的一种分节式自动敷膜机，其特征在于：所述切刀固定件（17）开设圆形安装孔（24），圆形安装孔（24）内插入加热管（18）的端部，所述加热管（18）包括导热金属管和加热棒（25），加热棒（25）位于导热金属管的内部，所述导热金属管与切刀（19）一体成型制造。
6.根据权利要求1所述的一种分节式自动敷膜机，其特征在于：所述切刀（19）设为三角刃刀，切刀（19）的刀刃设为弧形状。
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