One kind bores the integrated tunnel anchor pole of note and performs equipment
Technical field
The invention belongs to tunnel construction machinery technical field, relate generally to a kind of integrated tunnel anchor pole of note that bores and perform equipment.
Background technology
Anchor Care operation is one of key link of drill+blast tunnel construction, and it has the spy such as convenient, fast, safe efficient
Point.In Anchor Care operation process, anchor pole, which is performed, mainly to be had:Punching, slip casting and install three processes of anchor pole.Punching and generally utilize machine
Tool arm and hydraulic gate or hand fit's stand air rock drill are completed;According to different anchor pole type slip casting operations in anchor pole
After the completion of hole, carried out before rockbolt installation or after rockbolt installation, the slurries for playing anchorage effect injected into bolthole using grouting equipment,
Play a part of to anchor rock after solidification;According to the difference of anchor pole type, rockbolt installation is after the completion of bolthole, or in bolthole
Having injected after the slurries of anchorage effect utilizes artificial or equipment to insert anchor pole in bolthole, for anchoring rock.Usual anchor pole
Three processes performed are respectively completed by hand fit's plurality of devices, installation effectiveness is low, process conversion is frequent, construction cost is high,
Security risk is big, does not reach the requirement of quick supporting after tunnel excavation, there is job safety hidden danger, and tunnel is narrow, Duo Geshe
Standby and workman operates simultaneously, and spot dispatch difficulty is big, and operation scene is chaotic, influences other processes to be normally carried out.It is domestic to go back at present
The corresponding tunnel anchor pole for boring note institutional operation is not inquired performs equipment.
The content of the invention
Bore the integrated tunnel anchor pole of note the purpose of the present invention is to propose to one kind and perform equipment, make it have punching, slip casting and installation
The function of anchor pole, can cover different construction operating modes, different area of section, different designs grade, the Anchor Care of different surrounding rock situation and apply
Worked industry, and takes into account the construction of overlength ductule and reinforced mesh installation, and the brill of Anchor Care operation, note, three processes of anchor are combined into one
Body, meet tunnel Anchor Care operator just, fast, high-quality, it is economical the need for.
The present invention adopts the following technical scheme that to complete foregoing invention task:
One kind bores the integrated tunnel anchor pole of note and performs equipment, and the described integrated tunnel anchor pole of brill note, which performs equipment, has front frame
And Rear frame;Described front frame, Rear frame are connected by articulated slab;Described articulated slab is provided with limited block, to limit
Steering lock position;Steering cylinder and power transmission shaft are provided with the middle of articulated slab, to control complete machine to turn to and transmit power;After described
The afterbody of vehicle frame is provided with slip casting machine;Described slip casting machine is arranged on the afterbody of Rear frame by slip casting machine hoisting mechanism;It is described
The postmedian of front frame is provided with the operation bench for controlling whole equipment to work;The left and right sides difference of the front frame front end
It is provided with the drilling mechanism and workbench forward extended out;Described drilling mechanism and workbench is set up in parallel;Correspondence is described
Front frame, Rear frame be provided with chassis walking mechanism;Described chassis walking mechanism, which has, is arranged on front frame and Rear frame
The two ends of the front axle and rear axle of middle part lower end, the front axle and rear axle are respectively provided with tire;Described front truck is set up
It is equipped with positioned at front frame front end left and right sides front leg strut;Described Rear frame is provided with behind the left and right sides of Rear frame rear end
Supporting leg;Described front leg strut, rear support leg are Collapsible structure;Walking operating desk to control front/rear frame to walk is arranged on
In front frame, and positioned at the rear of operation bench;The described walking operating desk of correspondence is additionally provided with seat;The walking operating desk,
Ceiling is provided with the top of seat;Described ceiling is by ceiling they sup-port in front frame;
Described drilling mechanism has drill boom crossbeam and forward beam;The rear end of the drill boom crossbeam passes through drill boom mounting seat and fixation
Drill boom pedestal in front frame is hinged;The both sides of the drill boom crossbeam with to control drilling mechanism to swing and pitching motion
Two oil cylinders I are connected;The external part of the oil cylinder I is hinged with drill boom pedestal, makes described drill boom crossbeam in the presence of oil cylinder I
Relatively described drill boom pedestal is swung, pitching;The front end of the drill boom crossbeam is connected with the brill that can be moved along drill boom girder extensible
Arm extensible canopy;The front end of the drill boom extensible canopy is hinged with backing pump;The output end of the backing pump is connected with connecting lever, is made
Described connecting lever can rotate with backing pump;Forward beam pedestal is provided with the connecting lever;Described forward beam is arranged on propulsion
On beam pedestal, it can be moved along forward beam pedestal;To promote forward beam move forward beam Shift cylinder one end and forward beam
It is connected, one end is connected with forward beam pedestal, to control the relative motion between forward beam and forward beam pedestal;Described propulsion
Rock drill is provided with beam;The described rock drill of correspondence is provided with rock drill propelling cylinder;The one of the rock drill propelling cylinder
End is connected with rock drill, and one end is connected with forward beam, to control the relative motion between forward beam and rock drill;The rock drilling
The output end of machine is connected with drilling rod;
Described workbench has workbench crossbeam;The rear end of the workbench crossbeam by workbench mounting seat with
The workbench pedestal being fixed in front frame is hinged;The both sides of the workbench crossbeam are hinged with two oil cylinders II;It is described
The external part of oil cylinder II is hinged by the mounting seat of oil cylinder II with workbench pedestal, and the swing of workbench is controlled by oil cylinder II
And pitching motion;The workbench crossbeam is additionally provided with can be along its flexible workbench extensible canopy;The workbench is stretched
The front end of contracting beam is hinged with hanging basket;The described hanging basket of correspondence is provided with to control the oil cylinder III of hanging basket posture;Described oil cylinder
III one end is connected with hanging basket, and one end is connected with workbench extensible canopy, the posture to control hanging basket;Described bolt installer
It is located on hanging basket, positioned at the lower left corner of hanging basket, to install anchor pole;Described hanging basket ceiling is hinged with hanging basket, passes through oil cylinder control
Make its position;Described hanging basket is provided with anchor pole storehouse, positioned at the hanging basket left and right sides, to deposit anchor pole;Described anchor pole is laid
In anchor pole storehouse;Described hanging basket console is located on hanging basket, positioned at hanging basket rear portion centre position, to control hanging basket position.
Be additionally provided with described Rear frame Reel of water pipe, cable drum, hydraulic oil container, water pump, power distribution cabinet, radiator,
Diesel fuel tanks, motor, air compressor machine, main oil pump and shield;Rear portion of the described Reel of water pipe, cable drum respectively positioned at Rear frame is left
Right both sides;Described hydraulic oil container is located at the rear portion of Rear frame, between Reel of water pipe and cable drum;Described water pump is located at
Rear frame rear portion, Reel of water pipe back, the hydraulic oil container left side;Described engine is located at Rear frame centre position;Described dissipates
Hot device is located at Rear frame postmedian centre position, is connected with engine;Described diesel fuel tanks are located at Rear frame front medial location,
Close to engine;Described motor is located in Rear frame, positioned at the right of diesel fuel tanks, the front of power distribution cabinet;Described pneumatics
Machine is located in Rear frame, positioned at the left side of diesel fuel tanks;Described main oil pump is located at below motor;Described shield is located at Rear frame
On, respectively there is one around main oil pump and air compressor machine, to protect main oil pump and air compressor machine.
Described ceiling support bar is two, respectively in the front frame left and right sides.
Oil cylinder is provided with inside described ceiling support bar, the lifting to control ceiling, ceiling is provided with illuminating lamp.
The front leg strut, rear support leg structure it is identical;Described front leg strut, which has, is arranged on the front frame front end left and right sides
Support oil cylinder extensible canopy;Described support oil cylinder extensible canopy is connected to the top of telescopic oil cylinder;Flexible afterbody with it is described
Front frame is connected, and the movement of support oil cylinder extensible canopy is controlled by telescopic oil cylinder.
The present invention is used to tunnel Anchor Care, and during walking, power is provided by engine, front and rear car is passed to after speed change
Bridge, its speed of travel and go to action are controlled by travelling control platform;During work, first slip casting machine is put down, anchor pole performs equipment and opened
To working face, front and rear support oil cylinder is stretched out, and realizes stable support, and engine is shut down, and cable drum rotation, cable stretches out, connected
Working power, motor start-up provides power when motor is work, workman station is acted in operation bench rear portion, control drill boom,
Precalculated position is drilled, slip casting machine operator operation slip casting machine, and mix cement mortar, after drilling terminates, on workbench
Workman's control workbench be moved to bore position, the pressure-air or water under high pressure produced using air compressor machine or water pump, to anchor
Rod aperture is cleaned, and is noted the cement mortar being stirred into bolthole by slip casting flexible pipe, will be deposited using bolt installer
Rockbolt installation is in bolthole in anchor pole storehouse, after reinforced mesh is arranged on anchor pole, a working cycles are completed.
A kind of integrated tunnel anchor pole of note that bores proposed by the present invention performs equipment, and slip casting machine and rock bolting jumbo are closed into two is
One, and be creatively provided with bolt installer, it can once complete to bore, note, the working procedure such as anchor, linked network, reducing construction
The buying of unit and maintenance cost, improve the service efficiency of equipment, contribute to tunnel Fast Construction;Pass through slip casting machine elevator
Structure connects together slip casting machine with rock bolting jumbo, eliminates the inconvenience that other power-equipments move slip casting, is conducive to tunnel construction
Scheduling;Slip casting machine easily can be put down or lifted by slip casting machine hoisting mechanism, and slip casting machine is put down during work, away from chassis,
Slip casting machine is lifted during walking, it is to avoid pollute chassis during slip casting machine stirring;Equipment is performed for slip casting machine water and electricity supply by anchor pole,
The arrangement of water pump and the quantity of cable and wire in tunnel are reduced, construction cost is saved, security risk is reduced;One arm one basket is set
Put, the process such as drilling, slip casting and installation anchor pole can be carried out simultaneously, save construction period and cost;Workbench is dual control molding
Formula, i.e. operation bench and hanging basket console can realize control, and have failure knob, and double control mode safety coefficient is high, behaviour
Facilitate, the setting of failure knob can avoid maloperation again;Power is provided using engine during walking, motor is used during work
Power is provided, noise and air pollution can be avoided;Anchor pole storehouse is set on hanging basket, anchor pole can be laid, workbench is reduced
Mobile number of times, saves construction period and cost;Bolt installer is set on hanging basket, mechanical erection anchor pole, construction speed is realized
Degree is fast, and construction effect is good;Grouting Pipe is extended on hanging basket, slip casting can be once completed, anchor pole is installed, reinforced mesh is hung, apply
Work efficiency high;Case is set in air compressor machine and main oil pump periphery, air compressor machine and main oil pump, less maintenance time can be effectively protected
Number, it is cost-effective;By the setting of connecting lever and backing pump, the rotation of 360 degree of forward beam is realized, working range is big, adapts to
Property is wide;In oil cylinder junction provided with protection rubber blanket, link position can be protected not damaged by falling object;Protected outside rear support leg oil cylinder
Shield uses stepped-style, that is, shields, and is climbed during easy access;Slip casting machine realizes remote control, can be in work
Make to realize the start-stop of slip casting machine on platform, it is easy to operate, save man-hour;Using articulated steering, radius of turn is small, movement side
Just, wide adaptability;Four-wheel drive during walking, powerful, to tunnel strong adaptability.
Brief description of the drawings
Fig. 1 is general assembly drawing of the invention.
Fig. 2 is the structural representation of drilling mechanism in the present invention.
Fig. 3 is the structural representation of workbench in the present invention.
Fig. 4 is the structural representation of vehicle frame in the present invention.
Fig. 5 is the top view that Fig. 4 removes ceiling.
Fig. 6 is front frame, the partial view of Rear frame coupling part in the present invention.
Fig. 7 is the partial view of telescopic legs part in the present invention.
In figure:1st, drilling mechanism, 2, arm seat, 3, operation bench, 4, ceiling, 5, engine, 6, Reel of water pipe, 7, slip casting machine carries
Rise mechanism, 8, slip casting machine, 9, cable drum, 10, power distribution cabinet, 11, rear support leg, 12, rear axle, 13, motor, 14, front axle,
15th, front leg strut, 16, workbench, 17, drilling rod, 18, forward beam, 19, rock drill propelling cylinder, 20, forward beam pedestal, 21, chisel
Rock machine, 22, forward beam Shift cylinder, 23, drill boom mounting seat, 24, drill boom pedestal, 25, the mounting seat of oil cylinder I, 26, oil cylinder I, 27,
Drill boom crossbeam, 28, drill boom extensible canopy, 29, backing pump mounting seat, 30, backing pump, 31, connecting lever, 32, forward beam upset oil
Cylinder, 33, hanging basket, 34, hanging basket ceiling, 35, hanging basket console, 36, anchor pole, 37, workbench mounting seat, 38, workbench base
Seat, 39, the mounting seat of oil cylinder II, 40, oil cylinder II, 41, workbench crossbeam, 42, workbench extensible canopy, 43, bolt installer,
44th, anchor pole storehouse, 45, oil cylinder III, 46, water pump, 47, hydraulic oil container, 48, air compressor machine, 49, walking operation bench, 50, seat, 51, bavin
Fuel tank, 52, radiator, 53, support oil cylinder extensible canopy, 54, telescopic oil cylinder, 55, articulated slab, 56, steering cylinder, 57, limited block,
58th, illuminating lamp, 59, ceiling expansion link, 60, ceiling support bar, 61, case skeleton, 62, Rear frame, 63, main oil pump, 64, shield
Cover, 65, power transmission shaft, 66, front frame.
Embodiment
The present invention is further described with example with reference to accompanying drawing:
As shown in figure 1, a kind of integrated tunnel anchor pole of note that bores performs equipment, the described integrated tunnel anchor pole of brill note performs equipment
With front frame 66 and Rear frame 62;With reference to Fig. 6, described front frame 66, Rear frame 62 are connected by articulated slab 55;Described
Articulated slab 55 is provided with limited block 57, to limit steering lock position;Provided with steering cylinder 56 and transmission in the middle of articulated slab 55
Axle 65, to control complete machine to turn to and transmit power;The afterbody of the Rear frame 62 is provided with slip casting machine 8;Described slip casting machine 8
The afterbody of Rear frame 62 is arranged on by slip casting machine hoisting mechanism 7;In the embodiment, described slip casting machine 8, slip casting machine elevator
Structure 7 uses existing ripe structure, no longer illustrates herein;
The postmedian of the front frame 66 is provided with the operation bench 3 for controlling whole equipment to work;The front end of front frame 66
The left and right sides be respectively arranged with arm seat 2;Arm seat 2 described in two is separately installed with drilling mechanism 1 and workbench 16;
Described drilling mechanism 1 and workbench 16 is set up in parallel;The described front frame 66 of correspondence, Rear frame 62 are provided with chassis
Walking mechanism;Described chassis walking mechanism has the front axle 14 and rear axle for being arranged on lower end in the middle part of front frame and Rear frame
12, the two ends of the front axle 14 and rear axle 12 are respectively provided with tire;The front frame 66, Rear frame 62 are respectively by that can stretch
The supporting leg support of contracting;Described front frame 66 is supported by the front leg strut 15 for being arranged on the front frame front end left and right sides;Propped up before described
Leg 15, rear support leg 11 structure it is identical;With reference to Fig. 7, described front leg strut 15, which has, is arranged on the front frame front end left and right sides
Support oil cylinder extensible canopy 53;Described support oil cylinder extensible canopy 53 is connected to the top of telescopic oil cylinder 54;The tail of telescopic oil cylinder 54
Portion is connected with described front frame 66, and the movement of support oil cylinder extensible canopy is controlled by telescopic oil cylinder;
Described Rear frame is supported by the rear support leg 11 for being arranged on the Rear frame rear end left and right sides;Described front leg strut 15, rear branch
Leg 11 is Collapsible structure;Described rear support leg 11 has two, positioned at the left and right sides of Rear frame 62, rear respectively with coil of cable
Disk 9 and Reel of water pipe 6 are adjacent, and front is connected with mud watt;Before controlling the walking operating desk 49 that front/rear frame is walked to be arranged on
On vehicle frame 66, and positioned at the rear of operation bench 3;The described walking operating desk 49 of correspondence is additionally provided with seat 50;The walking behaviour
Make platform 49, the top of seat 50 and be provided with ceiling 4;Described ceiling 4 is supported in front frame 66 by ceiling support bar 60;Institute
The ceiling support bar 60 stated is two, respectively in the front frame left and right sides;The described inside of ceiling support bar 60 is provided with oil cylinder, uses
To control the lifting of ceiling, ceiling is provided with illuminating lamp 58, and illuminating lamp has 6,4, front, 2, rear, uniform arrangement;Institute
The walking operation bench 49 and seat 50 stated are located at the rear portion centre position of front frame 66, walking and supporting leg to control whole equipment
Cylinder action;
As shown in Fig. 2 described drilling mechanism has drill boom crossbeam 27 and forward beam 18;The rear end of the drill boom crossbeam 27 passes through
Drill boom mounting seat 23 is hinged with the drill boom pedestal 24 being fixed in front frame 66;The both sides of the drill boom crossbeam 27 with to control
Drilling mechanism is swung and two oil cylinders I 26 of pitching motion are connected;The external part of the oil cylinder I 26 is connected firmly with drill boom pedestal 24,
Make the drill boom pedestal swing relatively described in the presence of oil cylinder I of described drill boom crossbeam, pitching;Before the drill boom crossbeam 27
End is connected with the drill boom extensible canopy 28 that can be moved along drill boom girder extensible;The front end of the drill boom extensible canopy 28 is hinged with rotation oil
Pump 30;The output end of the backing pump 30 is connected with connecting lever 31, described connecting lever 31 is rotated with backing pump 30;It is described
Forward beam pedestal 20 is provided with connecting lever 31;Described forward beam 18 is arranged on forward beam pedestal 20, can be along forward beam pedestal
20 movements;One end of forward beam Shift cylinder 22 to promote the movement of forward beam 18 is connected with forward beam 18, and one end is with promoting
Beam pedestal 20 is connected, to control the relative motion between forward beam 18 and forward beam pedestal 20;Set on described forward beam 18
It is equipped with rock drill 21;The described rock drill 21 of correspondence is provided with rock drill propelling cylinder 19;The rock drill propelling cylinder 19
One end is connected with rock drill 21, and one end is connected with forward beam 18, to control the relative fortune between forward beam 18 and rock drill 21
It is dynamic;The output end of the rock drill is connected with drilling rod 17;
As shown in figure 3, described workbench has workbench crossbeam 41;The rear end of the workbench crossbeam 41 passes through work
Make the stage+module 37 workbench pedestal 38 with being fixed in front frame of seat to be hinged;The both sides hinge of the workbench crossbeam 41
It is connected to oil cylinder II 40;The external part of the oil cylinder II 40 is hinged by the mounting seat 39 of oil cylinder II and workbench pedestal 38, is passed through
The swing of the control workbench of oil cylinder II and pitching motion;Being additionally provided with the workbench crossbeam 41 can be along its flexible work
Make platform extensible canopy 42;The front end of the workbench extensible canopy 42 is hinged with hanging basket 33;The described hanging basket 33 of correspondence is provided with
Oil cylinder III 45 to control hanging basket posture;Described one end of oil cylinder III 45 is connected with hanging basket 33, and one end is stretched with workbench
Beam 42 is connected, the posture to control hanging basket;Described bolt installer 43 is located on hanging basket 33, positioned at the lower-left of hanging basket 33
Angle, to install anchor pole;Described hanging basket ceiling 34 is hinged with hanging basket 33, and its position is controlled by oil cylinder;Described hanging basket 33
Anchor pole storehouse 44 is provided with, positioned at the left and right sides of hanging basket 33, to deposit anchor pole 36;Described anchor pole 36 is placed in anchor pole storehouse 44
It is interior;Described hanging basket console 35 is located on hanging basket 33, positioned at hanging basket rear portion centre position, to control hanging basket position.
With reference to Fig. 4, Fig. 5, Reel of water pipe 6, cable drum 9, hydraulic oil container 47, water are additionally provided with described Rear frame 62
Pump 46, power distribution cabinet 10, engine 5, radiator 52, diesel fuel tanks 51, motor 13, air compressor machine 48, main oil pump 63 and shield 64;It is described
Reel of water pipe 6, cable drum 9 respectively be located at Rear frame 62 the rear portion left and right sides;Described hydraulic oil container 47 is located at rear car
The rear portion of frame, between Reel of water pipe 6 and cable drum 9;Described water pump 46 is located at Rear frame rear portion, the back of Reel of water pipe 6,
The left side of hydraulic oil container 47;Described engine 5 is located at Rear frame centre position;Described power distribution cabinet 10 is located at the right side of Rear frame 62
On mud watt, directly over rear axle 12;Described radiator 52 is located at Rear frame postmedian centre position, with the phase of engine 5
Even;Described diesel fuel tanks 51 are located at Rear frame front medial location, close to engine 5;Described motor 13 is located in Rear frame,
Positioned at the right of diesel fuel tanks 51, the front of power distribution cabinet 10;Described air compressor machine 48 is located in Rear frame, positioned at diesel fuel tanks 51
Left side;Described main oil pump 63 is located at below motor;Described shield 64 is located in Rear frame, each around main oil pump and air compressor machine
There is one, to protect main oil pump and air compressor machine.
The present invention is used to tunnel Anchor Care, and during walking, power is provided by engine, front and rear car is passed to after speed change
Bridge, its speed of travel and go to action are controlled by travelling control platform;During work, first slip casting machine is put down, anchor pole performs equipment and opened
To working face, front and rear support oil cylinder is stretched out, and realizes stable support, and engine is shut down, and cable drum rotation, cable stretches out, connected
Working power, motor start-up provides power when motor is work, workman station is acted in operation bench rear portion, control drill boom,
Precalculated position is drilled, slip casting machine operator operation slip casting machine, and mix cement mortar, after drilling terminates, on workbench
Workman's control workbench be moved to bore position, the pressure-air or water under high pressure produced using air compressor machine or water pump, to anchor
Rod aperture is cleaned, and is noted the cement mortar being stirred into bolthole by slip casting flexible pipe, will be deposited using bolt installer
Rockbolt installation is in bolthole in anchor pole storehouse, after reinforced mesh is arranged on anchor pole, a working cycles are completed.