CN106978661A - A kind of full-automatic directly warping machine - Google Patents
A kind of full-automatic directly warping machine Download PDFInfo
- Publication number
- CN106978661A CN106978661A CN201610049640.0A CN201610049640A CN106978661A CN 106978661 A CN106978661 A CN 106978661A CN 201610049640 A CN201610049640 A CN 201610049640A CN 106978661 A CN106978661 A CN 106978661A
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- China
- Prior art keywords
- tension
- warping machine
- bobbin
- roller
- servomotor
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- 238000004458 analytical method Methods 0.000 claims abstract description 16
- 238000013016 damping Methods 0.000 claims abstract description 12
- 230000007246 mechanism Effects 0.000 claims description 8
- 238000004804 winding Methods 0.000 claims description 8
- 238000002360 preparation method Methods 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 2
- 238000007689 inspection Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 5
- 235000013351 cheese Nutrition 0.000 abstract description 4
- 230000001360 synchronised effect Effects 0.000 abstract description 4
- 230000004044 response Effects 0.000 abstract description 2
- 230000035945 sensitivity Effects 0.000 abstract description 2
- 239000004753 textile Substances 0.000 abstract description 2
- 239000004744 fabric Substances 0.000 description 6
- 230000008859 change Effects 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
- 238000009941 weaving Methods 0.000 description 4
- 229920000742 Cotton Polymers 0.000 description 2
- 240000002129 Malva sylvestris Species 0.000 description 2
- 235000006770 Malva sylvestris Nutrition 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02H—WARPING, BEAMING OR LEASING
- D02H3/00—Warping machines
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02H—WARPING, BEAMING OR LEASING
- D02H13/00—Details of machines of the preceding groups
- D02H13/12—Variable-speed driving mechanisms
- D02H13/14—Variable-speed driving mechanisms controlled automatically by tension in the warp
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02H—WARPING, BEAMING OR LEASING
- D02H13/00—Details of machines of the preceding groups
- D02H13/22—Tensioning devices
- D02H13/26—Tensioning devices for threads in warp form
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Looms (AREA)
Abstract
The present invention announces a kind of full-automatic directly warping machine, is related to technical field of textile equipment.This warping machine contains bobbin cradle, electromagnetic damping tensioner, auxiliary reclay, tension sensor, tension-sensing roller, signal analysis unit, frequency converter, servomotor, rotary encoder, PLC control unit, the warping machine uses PLC double-closed-loop controls loop, pass through the synchronized Coordinative Control to tensioner and servomotor, ensure that every warp tension is equal and is wound up into the state of identical tension on beam of a loom, warp thread by this warping machine complete machine without carrying out beaming process again, and this warping machine is intelligent, automaticity is high, response is fast, sensitivity is high, the cheese of more can be hung on creel, production efficiency can be increased substantially, reduce production cost, mitigate the labor intensity of workman, the quality of product is in turn ensure that simultaneously.
Description
Technical field
The present invention relates to technical field of textile equipment, specifically a kind of full-automatic directly warping machine.
Background technology
Since China reforms and opens up to the outside world, national economy rapid growth, " scientific and technical innovation, autonomous innovation " turns into current industrial development
Main flow, China's industry progressively develops to the high-tech intelligent direction of intensive style, energy-saving and emission-reduction, low-carbon high-efficiency.Warping machine is one
Kind special Weaving device, warping be exactly by the silk thread on spool and boundless bobbin, it is total as required by fabric specification
Through number, door width and length, warp beam or beam of a loom are abreast wound into, is used for oar silk or weaving.Namely passed through during fabric knitting
Second operation work in yarn preparatory process, it be by certain radical with the warp thread of specific length the parallel warp wound on certain amplitude
On axle.Prepared for the warp systems that constitute fabric, be one of critical process of Weaving prepartion, therefore the quality and efficiency of warping
Directly affect the progress for work of weaving cotton cloth.At present, domestic warping machine still needs after warping work is completed and passes through rebeamer
Lower one of weaver's sequence could be carried out after sequence, this result in into cloth quality and is not sufficiently stable to a certain extent, and production efficiency is more low
Problem.In order to solve this problem, the technical staff of R＆D institution and enterprise is constantly exploring, studied, and is directed to warping
The structure control of machine carries out innovative design, although make some progress, but remains and not yet overcome in practice
Technical barrier.
The content of the invention
It is an object of the invention to overcome the above not enough, there is provided a kind of full-automatic directly warping machine.This warping machine is double using PLC
Close loop control circuit, passes through the synchronized Coordinative Control to tensioner and servomotor, it is ensured that every warp tension is equal and in perseverance
It is wound up into the state of tension force on beam of a loom, the warp thread by this warping machine complete machine without carrying out beaming process, and this warping again
Machine is intelligent, automaticity is high, and response is fast, and sensitivity is high, and the cheese of more can be hung on creel, can be significantly
Production efficiency is improved, production cost is reduced, mitigates the labor intensity of workman, while in turn ensure that the quality of product.
The technical solution adopted for the present invention to solve the technical problems is：A kind of full-automatic directly warping machine, contains：Bobbin cradle,
Electromagnetic damping tensioner, auxiliary reclay, tension sensor, tension-sensing roller, signal analysis unit, frequency converter, servo electricity
Machine, rotary encoder, PLC control unit；Equipped with two sets of tube fix bars on bobbin cradle, arrange work bobbin and preparation bobbin,
The yarn tail of bobbin of working is connected with the loose thread of preparation bobbin, and electromagnetic damping tensioner is also equipped with bobbin cradle, in haulage gear and
Additionally mounted tensioned measuring roll between winding mechanism, yarn is involved in haulage gear is involved in up- coiler again by tension-sensing roller
In structure, tension sensor is placed on the roller in rubber rollers and winding mechanism in tension-sensing roller surface, haulage gear and is respectively mounted
There is rotary encoder, the servomotor that roller is driven by Frequency Converter Control is driven by belt pulley to be rotated；In tension automatic control side
Face, PLC control unit has two output ends, one input, an output end and auxiliary reclay, electromagnetic damping tensioner,
Force snesor, signal analysis unit are sequentially connected, another output end and frequency converter, servomotor, rotary encoder, signal
Analytic unit is sequentially connected, and input is connected with signal analysis cell output, constitute it is a kind of by PLC double-closed-loop controls it is complete from
Move direct warping machine.
The present invention technical principle be：A kind of full-automatic directly warping machine, using PLC Double-closed-loop control circuits, by electromagnetism
Tensioner and the synchronized Coordinative Control for rolling rotating speed, tension sensor detect the tension force of warp thread in real time, and rotary encoder is real-time
Detect the speed of mainshaft, it is ensured that every warp tension is equal and is wound up into the state of identical tension on beam of a loom.When warping machine is operated,
Tension sensor installed in tension-sensing roller surface detects the tension force on warp thread in real time, while rotary encoder is also in detection roller
With the rotating speed of rubber rollers, data are transmitted to signal analysis element by tension sensor simultaneously with rotary encoder, and signal analysis element is again
It is converted into corresponding signal and sends PLC control unit to, PLC control unit combination tension data and rotary speed data is to centre
Relay and frequency converter send tension change instruction and rotating speed changes instruction, and auxiliary reclay control electromagnetic damping tensioner becomes
Frequency device then controls servomotor, and tension force detects new data with rotary encoder with rotating speed change posttension force snesor, passed again
Signal analysis element is given, PLC double-closed-loop controls loop is so constituted, the carry out to rolling rotating speed and electromagnetism tensioner is same
Step coordinates control so that every warp thread can work under equal constant-tension state, and such warp rolls can be with beam of a loom
Directly weave cotton cloth and save beaming this process, save the working time, improve operating efficiency.
The beneficial effects of the invention are as follows：A kind of full-automatic directly warping machine, using PLC double-closed-loop control circuit technologies, it is ensured that
The warp thread moment is directly wound into axle in the environment of identical tension, without by this procedure of beaming, this warping machine fault rate is low again
And can make warp thread is continual to be wound up on beam of a loom, more cheeses can be hung on creel, production efficiency is substantially increased,
Increase yield, warping work can be automatically finished, it is simple to operate, production in enormous quantities can be realized.
Brief description of the drawings
Here is that the present invention is further described in conjunction with the accompanying drawings and embodiments：
Fig. 1 is a kind of mechanical structure schematic diagram of full-automatic warping machine；
Fig. 2 is a kind of electrical control flow chart of full-automatic warping machine；
In figure：1st, bobbin cradle, 2, rubber rollers, 3, tension-sensing roller, 4, roller, A, haulage gear, B, up- coiler
Structure.
Embodiment
With reference to Fig. 1, Fig. 2, a kind of full-automatic directly warping machine contains：Bobbin cradle, electromagnetic damping tensioner, auxiliary reclay,
Tension sensor, tension-sensing roller, signal analysis unit, frequency converter, servomotor, rotary encoder, PLC control unit；
Equipped with two sets of tube fix bars on bobbin cradle 1, arrange work bobbin and preparation bobbin, yarn tail and the preparation bobbin of the bobbin that works
Loose thread is connected, and electromagnetic damping tensioner is also equipped with bobbin cradle 1, additionally mounted between haulage gear A and winding mechanism B
Tensioned measuring roll 3, yarn is involved in haulage gear A to be involved in winding mechanism B again by tension-sensing roller 3, and tension force is passed
Sensor is placed in the rubber rollers 2 in the surface of tension-sensing roller 3, haulage gear A with being mounted on the roller 4 in winding mechanism B
Rotary encoder, the servomotor that roller 4 is driven by Frequency Converter Control is driven by belt pulley to be rotated；In tension automatic control side
Face, PLC control unit has two output ends, one input, an output end and auxiliary reclay, electromagnetic damping tensioner,
Force snesor, signal analysis unit are sequentially connected, another output end and frequency converter, servomotor, rotary encoder, signal
Analytic unit is sequentially connected, and input is connected with signal analysis cell output, constitute it is a kind of by PLC double-closed-loop controls it is complete from
Move direct warping machine.
A kind of full-automatic directly warping machine, using PLC Double-closed-loop control circuits, by electromagnetism tensioner and rolling rotating speed
The synchronized Coordinative Control, tension sensor detects the tension force of warp thread in real time, and rotary encoder detects the speed of mainshaft in real time, it is ensured that every
Root warp tension is equal and is wound up into the state of identical tension on beam of a loom.When warping machine is operated, installed in tension-sensing roller table
The tension sensor in face detects the tension force on warp thread in real time, while rotary encoder is also in sensing roller and the rotating speed of rubber rollers,
Data are transmitted to signal analysis element by force snesor simultaneously with rotary encoder, and signal analysis element is converted into corresponding signal again
Send PLC control unit to, PLC control unit combination tension data and rotary speed data are sent to auxiliary reclay and frequency converter
Tension change is instructed and rotating speed changes instruction, and auxiliary reclay control electromagnetic damping tensioner, frequency converter then controls servomotor,
Tension force detects new data again with rotating speed change posttension force snesor with rotary encoder, sends signal analysis element to, such as
This constitutes PLC double-closed-loop controls loop, and control is coordinated so that every to rolling rotating speed and synchronizing for electromagnetism tensioner
Warp thread can work under equal constant-tension state.A kind of full-automatic directly warping machine, using PLC double-closed-loop controls loop skill
Art, it is ensured that the warp thread moment is directly wound into axle in the environment of identical tension, it is this whole without again by this procedure of beaming
It is low and can make warp thread is continual to be wound up on beam of a loom through machine fault rate, more cheeses can be hung on creel, are greatly improved
Production efficiency, increases yield, can be automatically finished warping work, simple to operate, can realize production in enormous quantities.
Claims (1)
1. a kind of full-automatic directly warping machine, contains：Bobbin cradle, electromagnetic damping tensioner, auxiliary reclay, tension sensor,
Tension-sensing roller, signal analysis unit, frequency converter, servomotor, rotary encoder, PLC control unit；It is characterized in that：
Equipped with two sets of tube fix bars on bobbin cradle, arrange work bobbin and preparation bobbin, the yarn of the yarn tail and preparation bobbin of the bobbin that works
Electromagnetic damping tensioner is also equipped with head connection, bobbin cradle, the additionally mounted tensioned inspection between haulage gear and winding mechanism
Roller is surveyed, yarn is involved in winding mechanism again by being involved in haulage gear by tension-sensing roller, tension sensor is placed in tension force detection
Rotary encoder is mounted on the roller in rubber rollers and winding mechanism in roller surface, haulage gear, roller is by frequency converter control
The servomotor for making driving drives rotation by belt pulley；In terms of tension automatic control, PLC control unit has two output ends one
Individual input a, output end is sequentially connected with auxiliary reclay, electromagnetic damping tensioner, tension sensor, signal analysis unit,
Another output end is sequentially connected with frequency converter, servomotor, rotary encoder, signal analysis unit, input and signal point
Cell output connection is analysed, a kind of full-automatic direct warping machine by PLC double-closed-loop controls is constituted.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610049640.0A CN106978661A (en) | 2016-01-19 | 2016-01-19 | A kind of full-automatic directly warping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610049640.0A CN106978661A (en) | 2016-01-19 | 2016-01-19 | A kind of full-automatic directly warping machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106978661A true CN106978661A (en) | 2017-07-25 |
Family
ID=59340725
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610049640.0A Pending CN106978661A (en) | 2016-01-19 | 2016-01-19 | A kind of full-automatic directly warping machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106978661A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108374220A (en) * | 2018-05-17 | 2018-08-07 | 安吉艺科装饰材料科技有限公司 | A kind of carpet warping machine |
| CN114016179A (en) * | 2021-10-29 | 2022-02-08 | 常州仁泽机械制造有限公司 | Accurate control method for constant tension of yarns of warping machine |
| CN114318615A (en) * | 2021-12-29 | 2022-04-12 | 苏州盈宇纺织科技有限公司 | Method and device for controlling tension of warping machine |
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|---|---|---|---|---|
| JP2005273027A (en) * | 2004-03-23 | 2005-10-06 | Avr:Kk | Method for controlling tension in warper |
| CN101146940A (en) * | 2005-03-30 | 2008-03-19 | 贝宁格股份公司 | Method and arrangement for operating a creel for a winding machine and creel |
| KR20090049358A (en) * | 2007-11-13 | 2009-05-18 | (재)한국섬유기계연구소 | Tension control apparatus in yarn of textile machininery |
| CN101649519A (en) * | 2009-08-27 | 2010-02-17 | 盐城市荣意来纺机有限公司 | Beam warper |
| CN201614445U (en) * | 2010-01-27 | 2010-10-27 | 华南理工大学 | Automatic control device for creel tension of warping machine |
| CN204039607U (en) * | 2014-07-30 | 2014-12-24 | 海宁市金佰利纺织有限公司 | A kind of constant speed regulation device of glass fiber warping machine |
| CN204957989U (en) * | 2015-09-26 | 2016-01-13 | 射阳县中意纺织机械制造有限公司 | Part power horizontal warper control system a little |
| CN206735513U (en) * | 2017-05-08 | 2017-12-12 | 天津工业大学 | A kind of micro-wire beaming appliance for automatically adjusting tension force |
-
2016
- 2016-01-19 CN CN201610049640.0A patent/CN106978661A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005273027A (en) * | 2004-03-23 | 2005-10-06 | Avr:Kk | Method for controlling tension in warper |
| CN101146940A (en) * | 2005-03-30 | 2008-03-19 | 贝宁格股份公司 | Method and arrangement for operating a creel for a winding machine and creel |
| KR20090049358A (en) * | 2007-11-13 | 2009-05-18 | (재)한국섬유기계연구소 | Tension control apparatus in yarn of textile machininery |
| CN101649519A (en) * | 2009-08-27 | 2010-02-17 | 盐城市荣意来纺机有限公司 | Beam warper |
| CN201614445U (en) * | 2010-01-27 | 2010-10-27 | 华南理工大学 | Automatic control device for creel tension of warping machine |
| CN204039607U (en) * | 2014-07-30 | 2014-12-24 | 海宁市金佰利纺织有限公司 | A kind of constant speed regulation device of glass fiber warping machine |
| CN204957989U (en) * | 2015-09-26 | 2016-01-13 | 射阳县中意纺织机械制造有限公司 | Part power horizontal warper control system a little |
| CN206735513U (en) * | 2017-05-08 | 2017-12-12 | 天津工业大学 | A kind of micro-wire beaming appliance for automatically adjusting tension force |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108374220A (en) * | 2018-05-17 | 2018-08-07 | 安吉艺科装饰材料科技有限公司 | A kind of carpet warping machine |
| CN114016179A (en) * | 2021-10-29 | 2022-02-08 | 常州仁泽机械制造有限公司 | Accurate control method for constant tension of yarns of warping machine |
| CN114318615A (en) * | 2021-12-29 | 2022-04-12 | 苏州盈宇纺织科技有限公司 | Method and device for controlling tension of warping machine |
| CN114318615B (en) * | 2021-12-29 | 2022-11-11 | 苏州盈宇纺织科技有限公司 | Method and device for controlling tension of warping machine |
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170725 |