CN207210657U - The step shuffling Weaving device of carbon glass one - Google Patents
The step shuffling Weaving device of carbon glass one Download PDFInfo
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- CN207210657U CN207210657U CN201721247348.6U CN201721247348U CN207210657U CN 207210657 U CN207210657 U CN 207210657U CN 201721247348 U CN201721247348 U CN 201721247348U CN 207210657 U CN207210657 U CN 207210657U
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Abstract
The utility model discloses the step shuffling Weaving device of carbon glass one, including identical tension creel, collection creel, the fine device of exhibition, drawing power roller group, paving Weft handling device, multiple-axial warp knitting machine, PLC control system and wrap-up；The identical tension creel and collection creel are arranged on above paving Weft handling device by support platform；The fine device of exhibition includes heater, milling roller and vibrator-roller；The drawing power roller group is arranged between the fine device of exhibition and multiple-axial warp knitting machine；The tension force of the identical tension creel yarn releasing, the temperature of the heater of the fine device of exhibition, roll angle, the vibration frequency of vibrator-roller, the rotating speed of drawing power roller group tractive motor of milling roller control by PLC control system.Design of the present utility model gives weaving mode new process route, is combined together with existing paving Weft handling device, tricot machine, makes it possible to the production of continuous high-efficient, and reduces production cost, raises labour efficiency.
Description
Technical field
It the utility model is related to a kind of step shuffling Weaving device of carbon glass one.
Background technology
The advantages of carbon glass blended fabric set carbon fiber and glass fibre, therefore manufactured in the industry such as wind-powered electricity generation power generation blade
Field is widely used.In woven carbon fibre and glass fibre blended fabric, exhibition fibre is typically first carried out to carbon fiber, makes carbon
Fibre bundle is more flat, thinner and arrangement evenly, and the performance of such fabric is more preferable.
Existing technique is by opening up fine and warping offline to coiled hair, then by special on multiple-axial warp knitting machine
Unwinding device the fine good carbon fiber layer of exhibition with it is fiberglass braided together with.But what the shortcomings that this technique, was also apparent from, due to
There is the requirement that winding unreels, elongated production process route, add work workload.Maximum of which shortcoming is due to warping
The diameter of coiled hair, the limitation of door width and the coiled hair that makes of warping machine produce very big waste to raw material：1st, by the diameter of coiled hair
Limitation, carbon fiber warping rice is long to be restricted, and the rice of carbon glass shuffling cloth is long to be also very restricted.2nd, a coiled hair is often changed,
Carbon fiber laying will be moved on multiple-axial warp knitting machine Scroll from position is unreeled, and need spelling width opposite side, in this process extremely
The one section of rice that waste less between knitting zone to winding is long.The presence of metering systematic error simultaneously, each warping coiled hair will
Length on demand lengthens 2 meters again.It is very big due to being wasted caused by the requirement of technique, add cost.
Utility model content
The purpose of this utility model is to improve the problem of prior art is present, there is provided one kind can reduce cost, improve effect
The step shuffling Weaving device of carbon glass one of rate.
The technical scheme for realizing the utility model purpose is the step shuffling Weaving device of carbon glass one, including identical tension creel, collection
Creel, the fine device of exhibition, drawing power roller group, paving Weft handling device, multiple-axial warp knitting machine, PLC control system and wrap-up；The perseverance
Tension force creel and collection creel are arranged on above paving Weft handling device by support platform；The fine device of exhibition includes heater, milling roller
And vibrator-roller；The drawing power roller group is arranged between the fine device of exhibition and multiple-axial warp knitting machine；The identical tension creel yarn releasing
Tension force, the temperature of heater of the fine device of exhibition, milling roller roll angle, the vibration frequency of vibrator-roller, drawing power roller group
The rotating speed of tractive motor controls by PLC control system.
An at least dance roller is also set up between the drawing power roller group and multiple-axial warp knitting machine.
Tension sensor is set on the dance roller.
Above-mentioned technical proposal is employed, the utility model has following positive effect：It is of the present utility model design to
The process route that weaving mode is new is given, is combined together with existing paving Weft handling device, tricot machine, makes it possible to the life of continuous high-efficient
Production, and production cost is reduced, raise labour efficiency.
Brief description of the drawings
In order that content of the present utility model is easier to be clearly understood, below according to specific embodiment and combine attached
Figure, is described in further detail to the utility model, wherein
Fig. 1 is structural representation of the present utility model.
In accompanying drawing marked as：
Identical tension creel 1, collection creel 2, the fine device 3 of exhibition, milling roller 31, vibrator-roller 32, drawing power roller group 4, tension force are adjusted
Save roller 5, paving Weft handling device 6, multiple-axial warp knitting machine braiding 7, wrap-up 8, carbon fibre 9, glass fibre 10.
Embodiment
(embodiment 1)
The present embodiment is directed to the defects of prior art, proposes one-step method to carry out shuffling weaving, therefore devise such as Fig. 1 institutes
The apparatus system shown, including identical tension creel 1, collection creel 2, the fine device 3 of exhibition, milling roller 31, vibrator-roller 32, drawing power roller group
4th, dance roller 5 and PLC control system, combined together with original paving Weft handling device 6 and multiple-axial warp knitting machine braiding 7.Perseverance
Power creel 1 and collection creel 2 are arranged on the top of paving Weft handling device 6 by support platform, and the present embodiment uses steelframe platform, such cloth
Device layout can be optimized by putting, and shortened yarn to the distance to knitting zone, reduced the extraneous factor for influenceing yarn tension, be advantageous to control
The uniformity of yarn tension processed.The yarn releasing tension force of identical tension creel 1 is controlled by PLC control system, passes through permanent of PLC system control
The yarn releasing tension force of power creel 1, while collect creel 2 and use non-twist collection yarn, realize that the output Tensity size per one thread is consistent, prevent
Cause the elastic inconsistent of yarn in frequent startup-shutdown, be also prevented from turn-taking for yarn；Opening up fine device 3 includes heater, milling roller
31 and vibrator-roller 32, carbon fiber yarn is opened up fibre to technological requirement is met, according to the requirement of technique list directly in PLC in practical operation
Parameters are inputted in the operator control panel of control system, the fine temperature needed of exhibition is automatically controlled by PLC control system, rolls angle
And vibration frequency, exhibition fibre go out to reach the carbon fibre stretching layer of technological requirement.Drawing power roller group 4, dance roller 5 are arranged on exhibition
Between fine device 3 and multiple-axial warp knitting machine 7, tension sensor is set on dance roller, needs are determined according to the requirement of technique
Carbon fibre stretching layer tension value, PLC control system automatically constantly adjusts drawing according to the value of feedback of tension sensor
The rotating speed of motor, realize drawing.The fine carbon of online exhibition is fine with the glass fiber spun yarn of equidirectional paving Weft handling device 6 conveying and another
The glass fibre 10 of individual direction conveying is synchronous to be woven into carbon glass blended fabric into multiple-axial warp knitting machine 7, is then filled by winding
Put 8 windings.
Specifically when being controlled, multiple-axial warp knitting machine 7 operationally provides the signal of a real-time switching value, operation
Shi Weitong, it is disconnected during stopping；This signal is the running status for knowing whole multiple-axial warp knitting machine 7 in real time, passes through this state
Fine device 3, drawing power roller group 4 and dance roller 5 are opened up in direct start and stop, and time response is very fast, reliable noiseless.Polyaxial warp
Volume machine 7 operationally provides synchronous main motor (multiple-axial warp knitting machine braiding drawing main motor) operation pulse, according to pulse frequency
Rate calculates the speed of multiple-axial warp knitting machine 7, opens up fine device 3 and is run according to this speed.This pulse frequency is used to track multiaxis
To the real time execution speed of tricot machine 7, judge whether to bring into operation without this signal, be used only to carrying out warp knit speed
Tracking.
Illustrate in detail below：Carbon fibre 9, glass fibre 10, glass fiber spun yarn are placed on respective creel, glass
Fiber 10 is common creel, and glass fiber spun yarn is using paving Weft handling device, and using identical tension creel 1, carbon fibre 9 is arrived carbon fibre 9 by collecting creel 2
Up to fine device 3 is opened up, by heating roller, heating roller is heated to 100 DEG C as requested, constant temperature, by adjusting heating roller and milling roller
31 angles adjust the tension force of overall yarn, and angle is bigger, and tension force is bigger, while make carbon fibre 9 by the vibration of vibrator-roller 32
Uniformly expansion, reaches the effect of even compact, and vibration frequency is bigger, and it is better to open up fine effect, but is also not the bigger the better, it is necessary to seek
Suitable parameter is looked for adjust, normal condition can be adjusted to 100HZ, enter multi-shaft warp knitting together with glass fibre 10 after exhibition fibre is complete
Machine 7 is woven, and it is identical with the speed of multiple-axial warp knitting machine 7 to open up the fine speed of device 3.
Using equally produce 1000m, grammes per square metre 1350g/ ㎡ (carbon fiber grammes per square metre 100g/ ㎡), breadth 0.6m × 2 sample cloth as
Example：
| Unit | Two-step method | One-step method | |
| Equipment | Platform | 2 | 1 |
| Personnel | It is individual | 4 | 2 |
| Time (man-hour) | Hour | 12 | 8 |
| Material loss (carbon fiber) | Kg | 12 | 9 |
It can be seen that the superiority of method of the present utility model.
Particular embodiments described above, the purpose of this utility model, technical scheme and beneficial effect are carried out to enter one
Step describes in detail, should be understood that and the foregoing is only specific embodiment of the utility model, is not limited to this
Utility model, it is all within the spirit and principles of the utility model, any modification, equivalent substitution and improvements done etc., it all should wrap
It is contained within the scope of protection of the utility model.
Claims (3)
1. the step shuffling Weaving device of carbon glass one, it is characterised in that：Including identical tension creel, collection creel, the fine device of exhibition, drawing power
Roller group, paving Weft handling device, multiple-axial warp knitting machine, PLC control system and wrap-up；The identical tension creel and collection creel pass through branch
Support platform is arranged on above paving Weft handling device；The fine device of exhibition includes heater, milling roller and vibrator-roller；The drawing power roller
Group is arranged between the fine device of exhibition and multiple-axial warp knitting machine；Tension force, the heater of the fine device of exhibition of the identical tension creel yarn releasing
Temperature, milling roller roll angle, the vibration frequency of vibrator-roller, pull power roller group tractive motor rotating speed controlled by PLC
System control processed.
2. the step shuffling Weaving device of carbon glass one according to claim 1, it is characterised in that：It is described drawing power roller group with it is more
An at least dance roller is also set up between axial tricot machine.
3. the step shuffling Weaving device of carbon glass one according to claim 2, it is characterised in that：Set on the dance roller
Tension sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721247348.6U CN207210657U (en) | 2017-09-26 | 2017-09-26 | The step shuffling Weaving device of carbon glass one |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721247348.6U CN207210657U (en) | 2017-09-26 | 2017-09-26 | The step shuffling Weaving device of carbon glass one |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207210657U true CN207210657U (en) | 2018-04-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721247348.6U Active CN207210657U (en) | 2017-09-26 | 2017-09-26 | The step shuffling Weaving device of carbon glass one |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207210657U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107523931A (en) * | 2017-09-26 | 2017-12-29 | 常州市宏发纵横新材料科技股份有限公司 | The step shuffling weaving process of carbon glass one and device |
| CN112111840A (en) * | 2020-09-15 | 2020-12-22 | 江苏东方神鹰空天新材料科技有限公司 | Adjustable elasticity overspeed device tensioner in carbon fiber loom front end |
-
2017
- 2017-09-26 CN CN201721247348.6U patent/CN207210657U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107523931A (en) * | 2017-09-26 | 2017-12-29 | 常州市宏发纵横新材料科技股份有限公司 | The step shuffling weaving process of carbon glass one and device |
| CN112111840A (en) * | 2020-09-15 | 2020-12-22 | 江苏东方神鹰空天新材料科技有限公司 | Adjustable elasticity overspeed device tensioner in carbon fiber loom front end |
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