CN101649519A - Beam warper - Google Patents
Beam warper Download PDFInfo
- Publication number
- CN101649519A CN101649519A CN200910184640A CN200910184640A CN101649519A CN 101649519 A CN101649519 A CN 101649519A CN 200910184640 A CN200910184640 A CN 200910184640A CN 200910184640 A CN200910184640 A CN 200910184640A CN 101649519 A CN101649519 A CN 101649519A
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- China
- Prior art keywords
- roller
- axle
- press roller
- transmission mechanism
- warp beam
- Prior art date
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- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 230000001360 synchronised effect Effects 0.000 claims abstract description 28
- 230000005540 biological transmission Effects 0.000 claims abstract description 22
- 230000008520 organization Effects 0.000 claims description 12
- 230000003993 interaction Effects 0.000 claims description 6
- 238000003801 milling Methods 0.000 claims 1
- 230000002093 peripheral effect Effects 0.000 claims 1
- 238000004804 winding Methods 0.000 abstract description 3
- 230000001133 acceleration Effects 0.000 abstract description 2
- 230000008901 benefit Effects 0.000 abstract description 2
- 239000004753 textile Substances 0.000 abstract description 2
- 238000005096 rolling process Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 5
- 235000013351 cheese Nutrition 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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- Warping, Beaming, Or Leasing (AREA)
Abstract
The invention relates to the technical field of textile machinery, in particular to a beam warper, in which a yarn guide roller and a warp beam are synchronously linked. The beam warper comprises a yarn guide roller, a transmission mechanism of the yarn guide roller, a yarn pressing roller, a compacting mechanism, a warp beam, a transmission mechanism of the warp beam and a control mechanism, wherein the yarn guide roller is connected to the control mechanism through the transmission mechanism of the yarn guide roller; the yarn pressing roller is connected to the control mechanism through thecompacting mechanism; the warp beam is connected to the control mechanism through the transmission mechanism of the warp beam; and the warp beam and the yarn pressing roller are synchronously linked.The beam warper has the advantages of synchronous control, quick reaction, stable winding density and accurate control, and can linearly control the acceleration and the deceleration of a servo motorand keep the tension constant; the yarn of the warp beam is uniformly wound and rounded; and the winding density of the warp beam is set by technological parameters, and the setting range is large, thus the warp beam not only can be used as a loose warp beam but also can be used as a tight warp beam.
Description
Technical field
What the present invention relates to is technical field of textile machine, be specially a kind of cord roller with through the beam warper of axle synchronous interaction.
Background technology
Existing beam warper, main working method one is more traditional working method: cheese is wound up on axle, rolling density is that the size by the pressure roller thrust realizes, rolling density is difficult to accurate control, therefore, this warping machines can not satisfy loose formula dye axle and more high technology require through the requirement of axle warping.The 2nd, the working method of import warping machines: cheese is by a kind of advanced person's tensioner control, forming no tension force cheese is wound up on axle again, thickness by the infrared detection layer feeds back to the pressure roller cylinder again, make to remain certain thrust between pressure roller and the yarn face, thereby obtain certain rolling density.Though this working method satisfies the production technology that loose formula is dyed axle, very high to yarn tension requirement on the bobbin cradle, the Costco Wholesale of this bobbin cradle is also very high.
Summary of the invention
The purpose of this invention is to provide a kind of cord roller with through the beam warper of axle synchronous interaction, can satisfy higher requirement through the beamed warp rolling density.
Technical solution of the present invention is that a kind of beam warper comprises cord roller, transmission mechanism; Press roller, hold-down mechanism; Through axle, transmission mechanism and controlling organization.Cord roller is connected to controlling organization by transmission mechanism, and press roller is connected to controlling organization by hold-down mechanism, is connected to controlling organization through axle by transmission mechanism, through axle and press roller synchronous interaction;
Described cord roller transmission mechanism comprises servomotor, synchronous pulley and is with synchronously, is with an end to connect cord roller axle head synchronous pulley synchronously, and the other end connects servomotor axle head synchronous pulley;
Describedly comprise servomotor, synchronous pulley and band synchronously through shaft transmission, be with an end to connect through axle axle head synchronous pulley synchronously, the other end connects servomotor axle head synchronous pulley;
The hold-down mechanism of described press roller comprises press roller, cylinder, pivoted arm, cylinder holder, proportioning valve, and an end of pivoted arm is connected with press roller by the pivoted arm seat, and the other end links to each other with cylinder by the cylinder joint;
Described press roller is installed on the rear side of cord roller, and the center line of press roller becomes 15-30 degree angle with the line of the center line of cord roller with horizontal plane;
Outer mill processing need be carried out in the surface of described cord roller, press roller, and roughness reaches 1.6 grades.
Adopt advantage of the present invention to have:
1, Synchronization Control, fast reaction;
2, rolling density is stable, and control accurately;
3, Linear Control servomotor acceleration and deceleration keep constant tension;
4, the beamed yarn coil of wire is around evenly, and beamed yarn line rounding is good;
5, through the axle rolling density by processing parameter setting, setting range is big, both can do loose formula through axle, can do compact form through axle.
Description of drawings
Fig. 1 is a general structure schematic diagram of the present invention
Fig. 2 is the left view of Fig. 1
Fig. 3 is the right view of Fig. 1
The specific embodiment
The present invention is described in detail below in conjunction with accompanying drawing
Shown in accompanying drawing 1,2,3, a kind of beam warper comprises cord roller (5), transmission mechanism; Press roller (6), hold-down mechanism; Through axle (11), transmission mechanism and controlling organization.Cord roller (5) is connected to controlling organization by transmission mechanism, and press roller (6) is connected to controlling organization by hold-down mechanism, is connected to controlling organization through axle (11) by transmission mechanism, through axle (11) and press roller (6) synchronous interaction.
Described cord roller (5) transmission mechanism comprises servomotor (3), synchronous pulley (2), synchronous band (4) and synchronous pulley (18).Band (4) one ends connect cord roller (5) axle head synchronous pulley (18) synchronously, and the other end connects servomotor (3) axle head synchronous pulley (2);
Describedly comprise servomotor (7), synchronous pulley (8) and band (9) synchronously through axle (11) transmission mechanism, band (9) one ends connect through axle (11) axle head synchronous pulley (8) synchronously, and the other end connects servomotor (7) axle head synchronous pulley (8);
The hold-down mechanism of described press roller comprises press roller (6), cylinder (14), pivoted arm (12), cylinder holder (16), proportioning valve (17), one end of pivoted arm (12) is connected with press roller (6) by pivoted arm seat (13), and the other end links to each other with cylinder (14) by cylinder joint (15);
Described press roller (6) is installed on the rear side of cord roller (5), and the center line of press roller (6) becomes 15-30 degree angle with the line of the center line of cord roller (5) with horizontal plane;
Outer mill processing need be carried out in the surface of described cord roller (5), press roller (6), and roughness reaches 1.6 grades.
Concrete operation principle: guarantee the uniformity of warp thread rolling density, want bonding yarn tension unanimity on the one hand, this regulates control by each tensioner on the bobbin cradle, most importantly controls cord roller (5) and the winding tension between axle (11) well.In order to guarantee to instruct accurate control motor rotation, cord roller (5) and all adopt servomotor (3) and (7) to control through axle (11), during warping, in the identical time, cord roller (5) is identical with the linear velocity of reeling through axle (11), and cord roller (5) is inversely proportional to the angular speed and the radius of reeling through axle (11).Calculate the variable quantity of going up layer through axle (11) by controller according to the rolling density of setting, again by cord roller (5) with through the inverse ratio of axle (11) diameter, send different pulse commands and control servomotor (3), servomotor (7) synchronous interaction simultaneously, keep yarn (1) consistent with linear velocity on axle (11) tangent line, thereby can guarantee that the yarn high precision on axle (11) reels at cord roller (5).
Require accurately to measure cord roller (5) before driving and through axle (11) caliber and set and give controller; In starting, stopped process, adopt linear given information content to guarantee the even of yarn (1) rolling density.Press roller cylinder (14) is connected to proportioning valve (17), and press roller (6) pressure can change and change along with the speed of a motor vehicle.
Claims (6)
1. a beam warper comprises cord roller, transmission mechanism; Press roller, hold-down mechanism; Through axle, transmission mechanism and controlling organization.Cord roller is connected to controlling organization by transmission mechanism, and press roller is connected to controlling organization by hold-down mechanism, is connected to controlling organization through axle by transmission mechanism.It is characterized in that, through axle and press roller synchronous interaction.
2. a kind of beam warper according to claim 1 is characterized in that, the cord roller transmission mechanism comprises servomotor, synchronous pulley and is with synchronously.Be with an end to connect cord roller axle head synchronous pulley synchronously, the other end connects servomotor axle head synchronous pulley.
3. a kind of beam warper according to claim 1 is characterized in that, comprises servomotor, synchronous pulley and synchronous band through shaft transmission.Be with an end to connect through axle axle head synchronous pulley synchronously, the other end connects servomotor axle head synchronous pulley.
4. a kind of beam warper according to claim 1 is characterized in that, the hold-down mechanism of press roller comprises press roller, cylinder, pivoted arm, cylinder holder, proportioning valve.One end of pivoted arm is connected with press roller by the pivoted arm seat, and the other end links to each other with cylinder by the cylinder joint.
5. according to claim 1,4 described a kind of beam warpers, it is characterized in that press roller is installed on the rear side of cord roller, the center line of press roller becomes 15-30 degree angle with the line of the center line of cord roller with horizontal plane.
6. according to claim 1,2,4 described a kind of beam warpers, it is characterized in that the peripheral milling processing need be carried out in the surface of cord roller, press roller, roughness reaches 1.6 grades.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910184640A CN101649519A (en) | 2009-08-27 | 2009-08-27 | Beam warper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910184640A CN101649519A (en) | 2009-08-27 | 2009-08-27 | Beam warper |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101649519A true CN101649519A (en) | 2010-02-17 |
Family
ID=41671838
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200910184640A Pending CN101649519A (en) | 2009-08-27 | 2009-08-27 | Beam warper |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101649519A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102443913A (en) * | 2011-09-21 | 2012-05-09 | 常州市赛嘉机械有限公司 | Middle drafting device of stretch yarn warper |
| CN102442580A (en) * | 2010-09-30 | 2012-05-09 | 吴江求是纺织品有限公司 | Coiling device of large weaving machine |
| CN103409871A (en) * | 2013-08-27 | 2013-11-27 | 常州市润源经编机械有限公司 | Yarn pressing and splitting device for warping machine |
| CN106978661A (en) * | 2016-01-19 | 2017-07-25 | 射阳县华瑞纺织机械有限公司 | A kind of full-automatic directly warping machine |
| CN117904768A (en) * | 2023-12-27 | 2024-04-19 | 江阴市开元纺织机械制造有限公司 | A method for controlling yarn winding density of loose warping machine |
-
2009
- 2009-08-27 CN CN200910184640A patent/CN101649519A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102442580A (en) * | 2010-09-30 | 2012-05-09 | 吴江求是纺织品有限公司 | Coiling device of large weaving machine |
| CN102443913A (en) * | 2011-09-21 | 2012-05-09 | 常州市赛嘉机械有限公司 | Middle drafting device of stretch yarn warper |
| CN103409871A (en) * | 2013-08-27 | 2013-11-27 | 常州市润源经编机械有限公司 | Yarn pressing and splitting device for warping machine |
| CN103409871B (en) * | 2013-08-27 | 2015-11-25 | 常州市润源经编机械有限公司 | Warping machines pressure yarn yarn divider |
| CN106978661A (en) * | 2016-01-19 | 2017-07-25 | 射阳县华瑞纺织机械有限公司 | A kind of full-automatic directly warping machine |
| CN117904768A (en) * | 2023-12-27 | 2024-04-19 | 江阴市开元纺织机械制造有限公司 | A method for controlling yarn winding density of loose warping machine |
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| PB01 | Publication | ||
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| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Open date: 20100217 |