CN206735513U - A kind of micro-wire beaming appliance for automatically adjusting tension force - Google Patents
A kind of micro-wire beaming appliance for automatically adjusting tension force Download PDFInfo
- Publication number
- CN206735513U CN206735513U CN201720501572.7U CN201720501572U CN206735513U CN 206735513 U CN206735513 U CN 206735513U CN 201720501572 U CN201720501572 U CN 201720501572U CN 206735513 U CN206735513 U CN 206735513U
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- tension
- wire
- micro
- tension force
- roller
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Abstract
The utility model provides a kind of micro-wire beaming appliance for automatically adjusting tension force, including bobbin cradle, and the wire vent direction of the bobbin cradle is provided with electromagnetic brake, and the electromagnetic brake all connects PLC；The beaming appliance is also included into yarn roller, it is described enter yarn roller below be provided with tension control roll, magnetic powder brake, the magnetic powder brake connection tension controller are provided with inside the tension control roll, the tension controller is also connected with tension sensor, and the tension sensor is arranged on the lower section of cord roller；The PLC is also connected with servomotor, and beaming appliance is wound by servomotor to wire.The micro-wire beaming appliance described in the utility model for automatically adjusting tension force can ensure that single metal wire Minimal Tension is consistent, piece yarn tension is constant, and the utility model is easy to adjust, and tension force precision is high, stability is good, tension fluctuation is small, and warp quality can be substantially improved.
Description
Technical field
The utility model belongs to wire warping technical field, is controlled more particularly, to a kind of micro-wire tension in Warping
Device.
Background technology
Warping is highly important Weaving prepartion process, and tension in Warping directly affects the production efficiency subsequently woven and fabric
The warping of quality, particularly wire, tension force is non-constant or the rotary speed unstabilization of servomotor is established a capital and can influence warp quality.
People have developed various warping machine tension controllers, such as Chinese patent ZL94010235.9 liquid state damp compensations
The tension controller of power device, ZL97247379.3 warping machines, these belong to mechanical single yarn tension controller, and they will change
Yarn flake tension must be adjusted respectively one by one, extremely inconvenient, and can cause to adjust due to artificial origin not in place.It is in addition, such
Tension controller adjustable range is limited, it is impossible to thoroughly compensation due to external environment humiture change, start when and normal table
Viscosity difference, the tension variation of the descending process of yarn bobbin during work, oily.
The content of the invention
In view of this, the utility model is directed to a kind of micro-wire beaming appliance for automatically adjusting tension force, thinks
Overcoming existing fine metal silk warper single thread mild tension condition deficiency, the control of piece yarn identical tension and regulating effect be bad,
So that wire warping effect does not reach the situation of requirement.
To reach above-mentioned purpose, what the technical solution of the utility model was realized in：
A kind of micro-wire beaming appliance for automatically adjusting tension force, including bobbin cradle, the wire vent direction of the bobbin cradle
Provided with electromagnetic brake, the electromagnetic brake be provided with it is multiple, each electromagnetic brake corresponds to one of wire, the electromagnetism
Brake all connects PLC；The beaming appliance is also included into yarn roller, it is described enter yarn roller below be provided with tension control roll,
Magnetic powder brake is provided with inside the tension control roll, the magnetic powder brake connects tension controller, the tension controller
Tension sensor is also connected with, the tension sensor is arranged on below cord roller；The PLC is also connected with servomotor,
Beaming appliance is wound by servomotor to wire.
Further, the electromagnetic brake and enter between yarn roller to be also equipped with screen reed.
Further, the installation site of the cord roller is higher than the installation site of tension control roll.
Further, it is additionally provided with lease reed between the tension control roll and cord roller.
Further, the cord roller both sides are also respectively provided with an auxiliary cord roller.
Further, it is additionally provided with grade bars between the cord roller and servomotor.
Further, the magnetic powder brake is two, each nested installation one in both ends of tension control roll.
Relative to prior art, the micro-wire beaming appliance described in the utility model for automatically adjusting tension force have with
Lower advantage：
The micro-wire beaming appliance described in the utility model for automatically adjusting tension force is applicable to minimum diameter and is
0.048mm micro-wire, it can make according to the radical of warping time slice yarn come the tension force of autonomous reasonable set tension controller
Tension force during warping limit stress 5% or so, deviation be no more than 2%, tension controller combines control with PLC
System, can thoroughly compensate during warping because of tube from large to small, warp beam is changed from small to big causes the change of tension force, list can be ensured
Yarn Minimal Tension is consistent, and piece yarn tension is constant, and the utility model is easy to adjust, and tension force precision is high, stability is good, tension fluctuation
It is small, warp quality can be substantially improved.
Brief description of the drawings
Form a part of accompanying drawing of the present utility model to be used for providing further understanding to of the present utility model, this practicality is new
The schematic description and description of type is used to explain the utility model, does not form to improper restriction of the present utility model.
In accompanying drawing：
Fig. 1 is that the micro-wire beaming appliance theory structure for automatically adjusting tension force described in the utility model embodiment shows
It is intended to.
Description of reference numerals：
1- bobbin cradles；2- electromagnetic brakes；3- screen reeds；4- enters yarn roller；5- tension control rolls；6- magnetic powder brakes；7-
Lease reed；8- tension sensors；9- cord rollers；10- grade barss；11- servomotors.
Embodiment
It should be noted that in the case where not conflicting, the feature in embodiment and embodiment in the utility model can
To be mutually combined.
In description of the present utility model, it is to be understood that term " " center ", " longitudinal direction ", " transverse direction ", " on ", " under ",
The orientation or position relationship of the instruction such as "front", "rear", "left", "right", " vertical ", " level ", " top ", " bottom ", " interior ", " outer " are
Based on orientation shown in the drawings or position relationship, it is for only for ease of description the utility model and simplifies description, rather than instruction
Or imply that signified device or element must have specific orientation, with specific azimuth configuration and operation, therefore be not understood that
For to limitation of the present utility model.In addition, term " first ", " second " etc. are only used for describing purpose, and it is not intended that instruction
Or imply relative importance or the implicit quantity for indicating indicated technical characteristic.Thus, " first ", " second " etc. are defined
Feature can express or implicitly include one or more this feature.In description of the present utility model, unless separately
It is described, " multiple " are meant that two or more.
, it is necessary to which explanation, unless otherwise clearly defined and limited, term " are pacified in description of the present utility model
Dress ", " connected ", " connection " should be interpreted broadly, for example, it may be fixedly connected or be detachably connected, or integratedly
Connection；Can be mechanical connection or electrical connection；Can be joined directly together, can also be indirectly connected by intermediary,
It can be the connection of two element internals.For the ordinary skill in the art, on being understood by concrete condition
State concrete meaning of the term in the utility model.
Describe the utility model in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
As shown in figure 1, a kind of micro-wire beaming appliance for automatically adjusting tension force, including bobbin cradle 1, the bobbin cradle
1 wire vent direction is provided with electromagnetic brake 2, the model FBH-0.6 of the electromagnetic brake 2, and the electromagnetic brake 2 is provided with
Multiple, each electromagnetic brake 2 corresponds to one of wire, and the electromagnetic brake 2 all connects PLC, the PLC controls
The model CP1HXA40DT-D of device processed；The bobbin cradle 1 is enclosed on electromagnetic brake 2, is horizontally mounted；
The beaming appliance is also included into yarn roller 4, it is described enter the lower section of yarn roller 4 be provided with tension control roll 5, the tension force
The inside of roller 5 is provided with magnetic powder brake 6, the model LEESUN of the magnetic powder brake 6 LS-015F17 magnetic powder brakes, institute
State magnetic powder brake 6 and connect tension controller, the model LTC-858AV of the tension controller, the tension controller is also
Tension sensor 8 is connected, the tension sensor 8 uses BK-2S tension sensors, and the tension sensor 8 is arranged on guide
The lower section of roller 9；
The PLC is also connected with servomotor 11, and the servomotor 11 is using high inertia series of servo in DELTA
Motor ECMA-E11315, beaming appliance are wound by servomotor 11 to wire.The servomotor 11 passes through servo
Driver is driven, servo-driver using DELTA ASD-A2-1021-M servo-drivers.
PLC constitutes a single single metal wire Minimum Tension Control System with each electromagnetic brake 2,
PLC also control the working speed of rotary AC servomotor 11, can constantly adjust the speed and single metal wire of warping
Minimal Tension, ensure the precision and quality of bobbin cradle yarn, improve the precision of warping.Aggregated into by the single thread of screen reed 3
Piece yarn, tension sensor 8, tension controller, magnetic powder brake 6 form the constant tension control system of a closed loop, according to single thread
Tensile stress, preset the tension value of piece yarn in tension controller, tension sensor is by the identical tension of the piece yarn on cord roller
Value is sent into tension controller, and internal calculation data are sent into magnetic powder brake 6 by tension controller, and magnetic powder brake 6 constantly adjusts
The scope of adhesive, the rotating speed of tension control roll 5 is controlled, the tension force of piece yarn is fluctuated in default zone of reasonableness, ensure warping
Precision.
Wherein, the electromagnetic brake 2 and enter between yarn roller 4 to be also equipped with screen reed 3.
Wherein, the installation site of the cord roller 9 is higher than the installation site of tension control roll 5.
Wherein, it is additionally provided with lease reed 7 between the tension control roll 5 and cord roller 9.
Wherein, the both sides of cord roller 9 are also respectively provided with an auxiliary cord roller.
Wherein, it is additionally provided with grade bars 10 between the cord roller 9 and servomotor 11.
Wherein, the magnetic powder brake 6 is two, each nested installation one in both ends of tension control roll 5.
Operation principle：
The piece yarn radical of each warping is measured before warping machine work, the stretching of the single metal wire of measurement should according to before
Power scope sets the tension force preset value of warping machine tension controller, the piece yarn tension that tension sensor 8 will detect on cord roller 9
Value is sent into tension controller, and tension controller is handled tension value and sends control instruction to magnetic powder brake 6, and then is controlled
The rotating speed of tension control roll 5 processed, make the tension force of piece yarn in the range of requiring.
During warping, electromagnetic brake 6 is in running order after being powered, and wire yarn cylinder is constantly in rationally
Tensioned state, PLC is connected to electromagnetic brake 2, can not only control the start-stop of yarn bobbin, and the also moment passes through control
Servomotor 11 and then the rotating speed for controlling wire yarn axle, the Minimal Tension of single metal wire is constantly adjusted, and by servo
Motor 11 is completely wound.
Preferred embodiment of the present utility model is the foregoing is only, it is all at this not to limit the utility model
Within the spirit and principle of utility model, any modification, equivalent substitution and improvements made etc., the utility model should be included in
Protection domain within.
Claims (7)
- A kind of 1. micro-wire beaming appliance for automatically adjusting tension force, it is characterised in that：Including bobbin cradle (1), the bobbin The wire vent direction of frame (1) is provided with electromagnetic brake (2), and the electromagnetic brake (2) is provided with multiple, each electromagnetic brake (2) One of wire is all corresponded to, the electromagnetic brake (2) all connects PLC；The beaming appliance is also included into yarn roller (4), it is described enter yarn roller (4) below be provided with tension control roll (5), the tension force control Magnetic powder brake (6) is provided with inside roller (5) processed, the magnetic powder brake (6) connects tension controller, and the tension controller is also Tension sensor (8) is connected, the tension sensor (8) is arranged on the lower section of cord roller (9)；The PLC is also connected with servomotor (11), and beaming appliance is wound by servomotor (11) to wire.
- 2. the micro-wire beaming appliance according to claim 1 for automatically adjusting tension force, it is characterised in that：The electromagnetism Brake (2) and enter between yarn roller (4) to be also equipped with screen reed (3).
- 3. the micro-wire beaming appliance according to claim 1 for automatically adjusting tension force, it is characterised in that：The guide The installation site of roller (9) is higher than the installation site of tension control roll (5).
- 4. the micro-wire beaming appliance according to claim 1 for automatically adjusting tension force, it is characterised in that：The tension force Lease reed (7) is additionally provided between control roller (5) and cord roller (9).
- 5. the micro-wire beaming appliance for automatically adjusting tension force according to claim 1 or 4, it is characterised in that：It is described Cord roller (9) both sides are also respectively provided with an auxiliary cord roller.
- 6. the micro-wire beaming appliance according to claim 1 for automatically adjusting tension force, it is characterised in that：The guide Grade bars (10) is additionally provided between roller (9) and servomotor (11).
- 7. the micro-wire beaming appliance according to claim 1 for automatically adjusting tension force, it is characterised in that：The magnetic Brake (6) is two, each nested installation one in both ends of tension control roll (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720501572.7U CN206735513U (en) | 2017-05-08 | 2017-05-08 | A kind of micro-wire beaming appliance for automatically adjusting tension force |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720501572.7U CN206735513U (en) | 2017-05-08 | 2017-05-08 | A kind of micro-wire beaming appliance for automatically adjusting tension force |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206735513U true CN206735513U (en) | 2017-12-12 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720501572.7U Expired - Fee Related CN206735513U (en) | 2017-05-08 | 2017-05-08 | A kind of micro-wire beaming appliance for automatically adjusting tension force |
Country Status (1)
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| CN (1) | CN206735513U (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106978661A (en) * | 2016-01-19 | 2017-07-25 | 射阳县华瑞纺织机械有限公司 | A kind of full-automatic directly warping machine |
| CN108118420A (en) * | 2017-12-28 | 2018-06-05 | 苏州朦井纺织科技有限公司 | A kind of Weaving device convenient for cleaning |
| CN108708028A (en) * | 2018-04-22 | 2018-10-26 | 通城县同力玻纤有限公司 | A kind of production method of glass fibre primary high speed warping |
| CN108914442A (en) * | 2018-08-20 | 2018-11-30 | 江阴市华方新技术科研有限公司 | A kind of starching bobbin production line |
| CN109023628A (en) * | 2018-07-25 | 2018-12-18 | 江南大学 | A kind of micro-wire spool rack |
| CN109440248A (en) * | 2018-09-28 | 2019-03-08 | 安徽省兰飞化纤织造有限公司 | A kind of warping polyester monofilament winding displacement guiding device with automatic control tension |
| CN112575433A (en) * | 2019-09-28 | 2021-03-30 | 英凯模金属网有限公司 | Universal intelligent metal wire mesh loom for hanging beam and warp beam |
| CN114507923A (en) * | 2021-12-31 | 2022-05-17 | 无锡长江精密纺织有限公司 | Method for improving yarn tension and yarn tension uniformity |
| CN114684669A (en) * | 2022-04-21 | 2022-07-01 | 中材科技（苏州）有限公司 | Combined type tension control system |
| CN115491778A (en) * | 2022-09-14 | 2022-12-20 | 湖北光谷实验室 | Device for integrating multiple electrodes in functional fiber and preparation method of functional fiber |
-
2017
- 2017-05-08 CN CN201720501572.7U patent/CN206735513U/en not_active Expired - Fee Related
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106978661A (en) * | 2016-01-19 | 2017-07-25 | 射阳县华瑞纺织机械有限公司 | A kind of full-automatic directly warping machine |
| CN108118420A (en) * | 2017-12-28 | 2018-06-05 | 苏州朦井纺织科技有限公司 | A kind of Weaving device convenient for cleaning |
| CN108708028B (en) * | 2018-04-22 | 2024-04-09 | 通城县同力玻纤有限公司 | Production method for glass fiber disposable high-speed warping |
| CN108708028A (en) * | 2018-04-22 | 2018-10-26 | 通城县同力玻纤有限公司 | A kind of production method of glass fibre primary high speed warping |
| CN109023628A (en) * | 2018-07-25 | 2018-12-18 | 江南大学 | A kind of micro-wire spool rack |
| CN108914442A (en) * | 2018-08-20 | 2018-11-30 | 江阴市华方新技术科研有限公司 | A kind of starching bobbin production line |
| CN109440248A (en) * | 2018-09-28 | 2019-03-08 | 安徽省兰飞化纤织造有限公司 | A kind of warping polyester monofilament winding displacement guiding device with automatic control tension |
| CN109440248B (en) * | 2018-09-28 | 2021-07-23 | 安徽省兰飞化纤织造有限公司 | Warping polyester monofilament winding displacement guiding device with automatic tension control function |
| CN112575433A (en) * | 2019-09-28 | 2021-03-30 | 英凯模金属网有限公司 | Universal intelligent metal wire mesh loom for hanging beam and warp beam |
| CN114507923A (en) * | 2021-12-31 | 2022-05-17 | 无锡长江精密纺织有限公司 | Method for improving yarn tension and yarn tension uniformity |
| CN114684669A (en) * | 2022-04-21 | 2022-07-01 | 中材科技（苏州）有限公司 | Combined type tension control system |
| CN115491778A (en) * | 2022-09-14 | 2022-12-20 | 湖北光谷实验室 | Device for integrating multiple electrodes in functional fiber and preparation method of functional fiber |
| CN115491778B (en) * | 2022-09-14 | 2024-04-26 | 湖北光谷实验室 | Device for integrating multiple electrodes in functional fiber and preparation method of functional fiber |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171212 Termination date: 20180508 |
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| CF01 | Termination of patent right due to non-payment of annual fee |