Invention content
In view of the deficienciess of the prior art, first of the present invention is designed to provide a kind of valve class process equipment,
Processing efficiency is very high.
The present invention above-mentioned technical purpose technical scheme is that:A kind of valve class process equipment, packet
Bed body, mobile station group, clamping part, the driving portion for driving clamping part to rotate in a circumferential direction are included, the mobile station group includes laterally sliding
Move the transverse shifting platform for being connected to bed body, laterally driven part, straight skidding for driving transverse shifting platform to slide are connected to cross
To the longitudinal movement platform of mobile station, the zigzag tread patterns part for driving longitudinal movement platform sliding, the longitudinal movement platform is equipped with
Tool apron group, the tool apron group are equipped with process tool;
The clamping part includes retaining sleeve, and the holding tank that opening is right against tool apron group, the folder are equipped in the retaining sleeve
It is in upper cell wall, the lower cell wall being oppositely arranged to hold slot to include, and being rotatably connected on the upper cell wall has flexible force piece, the lower cell wall
Upper rotatable connection has erecting bed, the rotary drive for driving erecting bed to rotate in a circumferential direction, and the flexible of the force piece that stretches moves
Power end by valve body to be processed be pressed in erecting bed and can part driven for rotation driving force effect and rotate.
Through the above technical solutions, valve body to be processed is positioned over erecting bed, and the first tributary waterway of valve body to be processed
The road junction of road junction and the second tributary waterway is distributed in same level, and the flexible power end of the force piece that stretches is by valve body to be processed
It is pressed on erecting bed, rotary drive driving erecting bed rotates in a circumferential direction, and makes the road junction of the second tributary waterway towards tool apron
Group side, rotary drive stop motion, laterally driven part correspond to laterally driven of driving, and it is longitudinal that zigzag tread patterns part corresponds to driving
Platform is driven, and finally makes the correspondence process tool in corresponding tool apron group opposite with the road junction of the second tributary waterway, the process tool meeting
It is directly used in the second tributary waterway road junction of processing;
After the second tributary waterway road junction completion of processing, rotary drive starts, and then it is all again to drive erecting bed to carry out
To rotation, make the road junction of the first tributary waterway of valve body to be processed towards tool apron group side, rotary drive stop motion is laterally driven
Moving part corresponds to laterally driven of driving, and zigzag tread patterns part corresponds to driving zigzag tread patterns platform, and finally makes the correspondence on corresponding tool apron
Process tool is opposite with the road junction of the first tributary waterway, which can be directly used in the road junction of the first tributary waterway of processing;
Above-mentioned process equipment, without artificial rotation, takes full advantage of erecting bed, rotation driving during processing valve body
The ordered movement of part, process tool realizes the disposable processing to branched road valve body, not only high in machining efficiency, but also due to
Secondary clamping operation need not be carried out, the valve body Mass accuracy processed is higher.
Preferably, the flexible force piece includes telescopic cylinder, the cylinder boom end of the telescopic cylinder be equipped with for
The compact heap of valve body contact to be processed.
Through the above technical solutions, flexible force piece selects telescopic cylinder, when valve body to be processed be held in compact heap with
After between erecting bed, when rotary drive driving erecting bed is rotated, the internal structure of telescopic cylinder is taken full advantage of, is stretched
Even if if being directly anchored to compact heap in retaining sleeve rotation can smoothly occur for the cylinder baffle of contracting cylinder.
Preferably, the flexible force piece includes push rod linear motor, motor casing and the upper slot of the push rod linear motor
Connection type between wall is rotatable connection, the push rod end of the push rod linear motor be equipped with for valve body contact to be processed
Compact heap.
Through the above technical solutions, flexible force piece selects push rod linear motor, the action sensitivity of push rod linear motor
It is higher, and relative to the clip stability higher of telescopic cylinder, in order to adapt to rotating in a circumferential direction for valve body, by push rod linear motor
Motor casing be rotatably connected in upper cell wall, when compact heap is acted on by the driving force that rotates in a circumferential direction, entire push rod linear motor
It can rotate in a circumferential direction.
Preferably, the erecting bed includes mounting seat, installation footstock, and the installation footstock is installed in mounting seat
End, the installation footstock are equipped with the chimeric area for valve body to be processed insertion close to the side wall of flexible force piece.
Through the above technical solutions, being influenced by valve body difference to be processed processing batch, the whole knot of valve body to be processed
The quantity of structure and tributary waterway also differs, and erecting bed is divided into mounting seat, installation footstock, and setting is chimeric on installation footstock
Area, when valve body to be processed, which is placed in, is fitted into area, valve body to be processed can cooperate with chimeric area, promote the installation of valve body to be processed
Stability, and installing footstock can be according to the different types of installation footstock of the valve body to be processed of different batches replacement, suitability higher.
Preferably, the chimeric area includes first caulking groove be embedded in for the embedded main caulking groove of supervisor, for the first branch pipe, confession
Second caulking groove of the second branch pipe insertion, is equipped with the reinforcement caulking groove being embedded in for reinforcing sleeve in first caulking groove, and described second
The polygon caulking groove being embedded in for polygon platform, the crosspoint between first caulking groove and second caulking groove are equipped in branch caulking groove
Corresponding to the symmetric points of valve body, and the crosspoint is located on the rotation axis of erecting bed.
Through the above technical solutions, can be coordinated between specified valve body, i.e., it is fitted into area when valve body to be processed is placed in
When, supervisor is located in main caulking groove, and the first branch pipe is located in first caulking groove, and the second branch pipe is located in second caulking groove, reinforcing sleeve
In reinforcement caulking groove, polygon platform is located in polygon caulking groove, and most of feature on valve body can be fitted and fixed with, most
Big degree increases effective contact area between valve body and erecting bed, and stability gets a promotion.
Preferably, the upper surface of the mounting seat is equipped with polygon mounting hole, and the installation footstock is equipped with and is used for
The polygon mounting post of cooperation is plugged with polygon mounting hole.
Through the above technical solutions, cooperate between polygon mounting post and polygon mounting hole, when mounting seat by
Rotary drive drives and rotates in a circumferential direction, which can install master by polygon and effectively be transferred to installation footstock
On, and when installation footstock is replaced, only polygon mounting post directly need to directly be extracted out from polygon mounting hole
, replacement operation is simple.
Preferably, the tool apron group includes the first tool apron, the second tool apron, third tool apron, the 4th tool apron, first knife
Seat, the second tool apron, third tool apron, the 4th tool apron are arranged in order on the longitudinal movement direction of longitudinal movement platform;
Polishing lathe tool for polishing second tube end is installed on first tool apron;
External screw cutting tool for processing second tube end external thread section is installed on second tool apron;
Internal lathe-tool for processing road wall in the first tributary waterway is installed on the third tool apron;
Internal screw cutting tool for processing internal thread segment in the first tributary waterway is installed on the 4th tool apron.
Through the above technical solutions, when second tube end face tool apron group, transverse shifting platform and longitudinal movement platform fortune
It is dynamic, and the first tool apron is first made to be moved to the end of the second branch pipe, and second tube end of polishing lathe tool pair is made to polish;Then
So that the second tool apron is moved to the end of the second branch pipe, and second tube end of external screw cutting tool pair is made to carry out external threading section;Peace
Dress platform rotates in a circumferential direction, and makes first tube end face tool apron group, and then third tool apron is moved to the end of the first branch pipe,
And road wall in the first tributary waterway of internal lathe-tool pair is made to carry out interior hole machined;Last 4th tool apron is moved to the end of the first branch pipe,
And make the processing of road wall progress internal thread segment in the first tributary waterway of internal screw cutting tool pair;Above-mentioned four steps process, can be to be added
The first branch pipe, the second branch pipe of work valve body are directly processed, and processing efficiency is very high.
Preferably, debris removal portion, transmission parts are equipped in the retaining sleeve, the debris removal portion includes blowing nozzle, the air blowing
Mouth is docked with external gas source, and the lower cell wall is equipped with the slippage slot slid for blowing nozzle, the power that rotates in a circumferential direction of the erecting bed
It is transferred to blowing nozzle by transmission parts and blowing nozzle is made to carry out sliding motion along slippage slot;When first caulking groove is right against clamping
When channel opening, blowing nozzle, which is moved to, is right against second caulking groove position;When second caulking groove is right against clamping channel opening, blow
Mouth, which is moved to, is right against first caulking groove position.
Through the above technical solutions, first caulking groove is embedded in for the first branch pipe, second caulking groove is embedded in for the second branch pipe, the
Between the length direction of one branch pipe and the length direction of the second branch pipe at an angle, and inside the first branch pipe there are first
Water channel, there are the second tributary waterways for the second branch pipe inside, and when the second branch pipe end is in machining state, the first branch pipe is directed towards the back of the body
From clamping channel opening side, blowing nozzle is then right against the first tributary waterway, and external gas source provides air source to blowing nozzle, blown in blowing nozzle
The gas gone out can directly be punched into the first tributary waterway, in the second tributary waterway successively, first, clast caused by second tube end
It can be disposed of in time, secondly, the gas blown out in the second tributary waterway can generate heat dissipation effect to corresponding process tool;When
After second tube end completion of processing, entire valve body to be processed can rotate in a circumferential direction, at this point, the second branch pipe faces away from folder
Channel opening side is held, corresponding cutter can directly be processed the end of the first branch pipe, and at this point, blowing nozzle can be by transmission parts
Rotary driving force effect, gas can be blown into the second tributary waterway successively, in the first tributary waterway by blowing nozzle, in addition, first
The end of water channel is internal thread machining to be carried out, the gas blown out from valve inner, can be directly to the clast in the first tributary waterway
It is blown down, significantly promotes the machining accuracy of internal thread hole.
Preferably, the erecting bed is equipped with transmission fluted disc, and the transmission parts include the biography being meshed with transmission fluted disc
The shape of moving gear, the slippage slot is arc-shaped, and in concentric between the center of arc of slippage slot and erecting bed rotation center
Setting, the interior sliding of the slippage slot are connected with arc driving rack, and the transmission gear is meshed with arc driving rack, described
Blowing nozzle is installed on arc driving rack.
Through the above technical solutions, during erecting bed rotates in a circumferential direction, the rotation of transmission fluted disc can be directly driven,
Transmission fluted disc can be meshed with transmission gear, and transmission gear can rotate, and transmission gear drives arc driving rack along cunning
It moves slot and carries out sliding motion, and then so that the blowing nozzle being located on arc driving rack is carried out circular arc path along slippage slot and move,
And then ensure that blowing nozzle carries out circumferential movement along the symmetric points of valve body, and then promoted blowing nozzle and the first tributary waterway, second
The Aligning degree of water channel between the two.
Second object of the present invention is to provide a kind of processing work for processing valve class using above-mentioned valve class process equipment
Skill, the overall processing efficiency of energy poppet body.
The present invention above-mentioned technical purpose technical scheme is that:It is a kind of to be processed using above-mentioned valve class
The processing technology that equipment processes valve class, includes the following steps:
S1:Preliminary to clamp alignment, valve body to be processed is placed in erecting bed and is compressed by flexible force piece, symmetrical in the valve body
Point makes the pipe end of the second branch pipe of valve body be right against clamping channel opening on the rotation axis of erecting bed;
S2:Second tube end of polishing lathe tool pair on first tool apron polishes;
S3:Second tube end external thread section of external screw cutting tool pair on second tool apron is processed;
S4:Secondary clamping alignment, rotary drive driving erecting bed are circumferentially rotated, and make the first branch pipe of valve body
Pipe end is right against clamping channel opening;
S5:The Nei Daobi of the first tributary waterway of internal lathe-tool pair on third tool apron is processed;
S6:Internal thread segment is carried out in the first tributary waterway of internal screw cutting tool pair on 4th tool apron to be processed.
Through the above technical solutions, in process, the symmetric points of valve body are corresponded on the rotation axis of erecting bed,
And the axis of rotation of erecting bed is rationally utilized, in conjunction with polishing lathe tool the first tool apron, second with external screw cutting tool
Tool apron, the third tool apron with internal lathe-tool, the 4th tool apron with internal screw cutting tool respectively to carry out valve body targeted
Processing, realize single clamping workpiece, play the role of process multiple tube ends, processing efficiency is high, and due to nothing
Secondary clamping is needed, the valve body Mass accuracy processed is also higher.
In conclusion the present invention having the beneficial effect that in contrast to the prior art:
(1)Single clamping workpiece is realized, plays the role of processing multiple tube ends, processing efficiency is high, and by
It is also higher in the valve body Mass accuracy without secondary clamping, processed;
(2)The power that rotates in a circumferential direction of erecting bed is rationally utilized, driving blowing nozzle synchronizes rotation with erecting bed, is directed to
Debris removal effect of the blowing nozzle to valve inner is improved to property, contributes to the processing quality precision of further poppet body.
Description of the drawings
Fig. 1 is the structural schematic diagram of embodiment one, the integral outer structure for showing embodiment one;
Fig. 2 is the side structure schematic view of embodiment one, the integral structure layout for emphasis displaying embodiment one;
Fig. 3 is the structural schematic diagram of clamping part, the overall structure for emphasis displaying clamping part;
Fig. 4 is the installation cooperation of clamping part faced partial sectional view, show between erecting bed and retaining sleeve for emphasis
Relationship;
Fig. 5 is the vertical view partial cutaway view of clamping part, for emphasis displaying transmission fluted disc, transmission gear, arc driving cog
Matching relationship between three;
Fig. 6 is the portions the A enlarged drawing of Fig. 5;
Fig. 7 is structural representation when being driven between fluted disc, transmission gear, arc driving rack three in the second state
Figure;
Fig. 8 is the structural schematic diagram of embodiment two, for the difference between emphasis displaying embodiment two and embodiment one;
Fig. 9 is the structural schematic diagram of valve body to be processed, the overall structure for showing valve body to be processed.
Reference numeral:1, it is responsible for;2, main channel;3, the first branch pipe;4, the first tributary waterway;5, the second branch pipe;6, second
Water channel;7, symmetric points;8, reinforcing sleeve;9, internal thread segment;10, polygon platform;11, external thread section;12, bed body;13, mobile station
Group;131, transverse shifting platform;132, laterally driven part;133, platform is vertically moved;134, zigzag tread patterns part;14, tool apron group;15,
Clamping part;16, retaining sleeve;17, holding tank;171, upper cell wall;172, lower cell wall;18, erecting bed;181, mounting seat;182,
Footstock is installed;19, rotary drive;20, driving portion;21, process tool;22, stretch force piece;221, telescopic cylinder;222,
Compact heap;223, push rod linear motor;23, it is fitted into area;231, main caulking groove;232, first caulking groove;233, second caulking groove;
234, reinforce caulking groove;235, polygon caulking groove;24, polygon mounting hole;25, polygon mounting post;26, the first tool apron;261,
Polish lathe tool;27, the second tool apron;271, external screw cutting tool;28, third tool apron;281, internal lathe-tool;29, the 4th tool apron;291,
Internal screw cutting tool;30, debris removal portion;301, blowing nozzle;31, transmission parts;311, transmission gear;32, slippage slot;33, driving cog
Disk;34, arc driving rack.
Embodiment one:
A kind of valve class process equipment, shown in Fig. 1 and Fig. 2, including bed body 12, the bed body 12 include a horizontal plane
And a vertical plane, mobile station group 13 is installed on the horizontal plane of bed body 12, mobile station group 13 can be realized laterally and longitudinal
Two-way sliding movement, and longitudinal movement platform 133 upper surface on be provided with tool apron group 14, installed in the tool apron group 14
There is process tool 21;Clamping part 15, driving portion 20, the vertical plane of clamping part 15 and bed body 12 are equipped on the vertical plane of bed body 12
Between connection relation be rotatable connection, driving portion 20 can be selected electric rotating machine, driving portion 20 can directly drive clamping part 15 into
Row rotates in a circumferential direction, and the axis of rotation of the clamping part 15 is horizontal direction, which includes retaining sleeve 16, in the retaining sleeve 16
Face the holding tank 17 of tool apron group 14 equipped with opening, holding tank 17 include in upper cell wall 171, the lower cell wall 172 being oppositely arranged,
Rotatable connection has flexible force piece 22 on the upper cell wall 171, and being rotatably connected on the lower cell wall 172 has erecting bed 18, rotation
Actuator 19, rotary drive 19 can be used to that erecting bed 18 to be driven to rotate in a circumferential direction, which preferably selects step
Stepper motor, to facilitate the integral-rotation angle of control erecting bed 18;Valve body to be processed with the first branch pipe 3 and the second branch pipe 5
It can be held between flexible force piece 22 and erecting bed 18, the process tool 21 in tool apron group 14 can be first to a wherein branch pipe
End is processed, and after machining, rotary drive 19 drives entire erecting bed 18 to rotate, and erecting bed 18 is then with moving valve
It is rotated, unprocessed another branch pipe then can be towards 14 side of tool apron group, and the process tool 21 in tool apron group 14 carries out pair again
The branch pipe is processed, and is not necessarily to secondary clamping, realizes the overall time processing of manifold valve body.
Shown in Fig. 1 and Fig. 2, mobile station group 13 is to realize two-way sliding movement, which includes laterally
Sliding is connected to the transverse shifting platform 131 of bed body 12, the laterally driven part 132 for driving the sliding of transverse shifting platform 131, longitudinal direction
Sliding is connected to the longitudinal movement platform 133 of transverse shifting platform 131, the zigzag tread patterns part for driving longitudinal movement platform 133 to slide
134, the fit system that motor adds drive lead screw can be used in laterally driven part 132 and zigzag tread patterns part 134, wherein transmission
Lead screw end is fixedly connected on the round end of motor, and drive lead screw is threaded in transverse shifting platform 131 or longitudinal movement
On platform 133, when the motor is energized, drive lead screw just can drive transverse shifting platform 131, longitudinal movement platform 133 to carry out sliding movement.
Shown in Fig. 3 and Fig. 4, the force piece 22 that stretches includes telescopic cylinder 221, the cylinder rod end of telescopic cylinder 221
Portion is equipped with for the compact heap 222 with valve body contact to be processed;Erecting bed 18 includes mounting seat 181, installs footstock 182,
The upper surface of mounting seat 181 be equipped with polygon mounting hole 24, installation footstock 182 be equipped with for polygon mounting hole 24
The polygon mounting post 25 for plugging cooperation installs footstock after polygon mounting post 25 is inserted into polygon mounting hole 24
182 can be mounted in mounting seat 181.
Shown in Fig. 3, Fig. 6 and Fig. 9, it is equipped on the side wall of flexible force piece 22 for waiting in installation footstock 182
Process the chimeric area 23 of valve body insertion, wherein chimeric area 23 includes the main caulking groove 231, embedding for the first branch pipe 3 for 1 insertion of supervisor
First caulking groove 232 entered, second caulking groove 233 being embedded in for the second branch pipe 5, first caulking groove 232 is interior to be equipped with for reinforcing sleeve 8
Embedded reinforcement caulking groove 234, second caulking groove 233 is interior to be equipped with the polygon caulking groove 235 being embedded in for polygon platform 10, and first embedding
Crosspoint between slot 232 and second caulking groove 233 corresponds to the symmetric points 7 of valve body, and the crosspoint is located at erecting bed 18
On rotation axis.
Shown in Fig. 1 and Fig. 9, tool apron group 14 includes the first tool apron 26, the second tool apron 27, third tool apron the 28, the 4th
Tool apron 29, first tool apron 26, the second tool apron 27, third tool apron 28, the 4th tool apron 29 are arranged in order in longitudinal movement platform 133
Longitudinal movement direction on;Polishing lathe tool 261 for polishing 5 end of the second branch pipe is installed on first tool apron 26;Second knife
External screw cutting tool 271 for processing 5 end external thread section 11 of the second branch pipe is installed on seat 27;It is equipped on third tool apron 28
Internal lathe-tool 281 for processing road wall in the first tributary waterway 4;It is equipped on 4th tool apron 29 for processing the first tributary waterway 4
The internal screw cutting tool 291 of interior internal thread segment 9.
Shown in Fig. 5, Fig. 6 and Fig. 7, debris removal portion 30, transmission parts 31 are equipped in retaining sleeve 16, debris removal portion 30 is wrapped
Blowing nozzle 301 is included, the blowing nozzle 301 is docked with external gas source, and lower cell wall 172 is equipped with the sliding slid for blowing nozzle 301
The shape of slot 32, slippage slot 32 is arc-shaped, and in concentric between the center of arc of slippage slot 32 and 18 rotation center of erecting bed
Setting slides in slippage slot 32 and is connected with arc driving rack 34, and blowing nozzle 301 is fixedly connected on arc driving rack 34
On, transmission fluted disc 33 is equipped on erecting bed 18, which includes then transmission gear of the rotatable connection in lower cell wall 172
311, transmission gear 311 is located between transmission fluted disc 33 and arc driving rack 34 and is meshed with the two, works as rotary drive
After 19 drive erecting beds 18 are rotated, the transmission fluted disc 33 on erecting bed 18 is engaged with transmission gear 311, transmission gear 311
Rotary force can be transferred to arc driving rack 34, arc driving rack 34 can drive blowing nozzle 301 to rotate.
Real work situation:
Valve body to be processed is positioned in chimeric area 23, and the driving end of flexible Power Component can squeeze valve body to be processed
Pressure, and valve body to be processed is made to be pressed between installation footstock 182 and the driving end of flexible Power Component, rotary drive 19 drives
Erecting bed 18 is whole to be rotated, and to first making opening direction of 5 end of the second branch pipe towards holding tank 17, mobile station group 13 dynamic
Make, and so that the polishing lathe tool 261 on the first tool apron 26 is polished 5 end of the second branch pipe successively, is on the second tool apron 27 outer
Threading tool 271 then carries out external screw thread processing to 5 end of the second branch pipe after polishing, and at the same time, blowing nozzle 301 is right against
First branch pipe, 3 end, blowing nozzle 301 can constantly blow into the first tributary waterway 4 and the second tributary waterway 6, to remove in valve body
Clast, reduce polishing lathe tool 261, external screw cutting tool 271 temperature of itself;
After completion of processing, rotary drive 19 drives erecting bed 18 to be rotated in a circumferential direction clockwise again, erecting bed 18
It can drive transmission gear 311 counterclockwise, transmission gear 311 that arc driving rack 34 is driven to carry out the inverse time simultaneously in rotary course
Needle rotates and along slippage slot 32 into line slip, and final outlet nozzle is right against 5 end of the second branch pipe, makes first of valve body to be processed
Towards the opening direction of holding tank 17, mobile station group 13 acts pipe 3, and makes the internal lathe-tool 281 on third tool apron 28 right successively
Internal screw cutting tool 291 on the interior hole machined of first tributary waterway, 4 inside progress, the 4th tool apron 29 carries out 4 inside of the first tributary waterway
Internal thread machining, at the same time, blowing nozzle 301 can constantly blow into the second tributary waterway 6 and the first tributary waterway 4, with removal
Clast in valve body reduces internal lathe-tool 281, internal screw cutting tool 291 temperature of itself.