The content of the invention
In view of the deficienciess of the prior art, first purpose of the present invention is to provide a kind of valve class process equipment, its
Processing efficiency is very high.
The present invention above-mentioned technical purpose technical scheme is that:A kind of valve class process equipment, bag
Bed body, mobile station group, clamping part, the drive division for driving clamping part to rotate in a circumferential direction are included, the mobile station group includes laterally sliding
Move the transverse shifting platform for being connected to bed body, laterally driven part, straight skidding for driving transverse shifting platform to slide and be connected to horizontal stroke
Platform is vertically moved to mobile station, the zigzag tread patterns part of platform sliding is vertically moved for driving, the platform that vertically moves is provided with
Tool rest group, the tool rest group is provided with process tool;
The clamping part includes the holding tank for being right against tool rest group in retaining sleeve, the retaining sleeve provided with opening, the holding tank
Including in the upper cell wall, lower cell wall being oppositely arranged, rotatable connection has and revolved on flexible force piece, the lower cell wall on the upper cell wall
Turn to be connected with erecting bed, the rotary drive rotated in a circumferential direction for drive installation platform, the flexible power end for the force piece that stretches
By valve body to be processed be pressed in erecting bed and can part driven for rotation driving force effect and rotate.
By above-mentioned technical proposal, valve body to be processed is positioned over erecting bed, and the first tributary waterway of valve body to be processed
The road junction of road junction and the second tributary waterway is distributed in same level, and the flexible power end of the force piece that stretches is by valve body to be processed
It is pressed on erecting bed, rotary drive drive installation platform is rotated in a circumferential direction, and makes the road junction of the second tributary waterway towards tool rest
Group side, rotary drive stop motion, laterally driven laterally driven of part correspondence driving, zigzag tread patterns part correspondence driving longitudinal direction
Platform is driven, and finally makes the corresponding process tool in correspondence tool rest group relative with the road junction of the second tributary waterway, the process tool meeting
It is directly used in the second tributary waterway road junction of processing;
After the second tributary waterway road junction completion of processing, rotary drive starts, and then drive installation platform carries out circumferential rotation again
Turn, make the road junction of the first tributary waterway of valve body to be processed towards tool rest group side, rotary drive stop motion, laterally driven part
Laterally driven of correspondence driving, zigzag tread patterns part correspondence driving zigzag tread patterns platform, and finally make the correspondence processing on correspondence tool rest
Cutter is relative with the road junction of the first tributary waterway, and the process tool can be directly used in the road junction of the first tributary waterway of processing;
Above-mentioned process equipment is during processing valve body, without artificial rotation, takes full advantage of erecting bed, rotary drive, adds
The ordered movement of work cutter, realizes the disposable processing to many by-path valve bodies, not only high in machining efficiency, and due to not needing
Secondary clamping operation is carried out, the valve body Mass accuracy that it is processed is higher.
It is preferred that, the flexible force piece includes telescopic cylinder, the cylinder boom end of the telescopic cylinder be provided be used for
The compact heap of valve body contact to be processed.
By above-mentioned technical proposal, flexible force piece selects telescopic cylinder, when valve body to be processed be held in compact heap with
After between erecting bed, when rotary drive drive installation platform is rotated, the internal structure of telescopic cylinder is taken full advantage of, is stretched
Even if the cylinder baffle of contracting cylinder is directly anchored in retaining sleeve, rotation also can smoothly occur for compact heap.
It is preferred that, the flexible force piece includes push rod linear electric motors, motor casing and the upper groove of the push rod linear electric motors
Connected mode between wall is rotatable connection, and the push rod end of the push rod linear electric motors, which is provided with, to be used for and valve body contact to be processed
Compact heap.
By above-mentioned technical proposal, the force piece that stretches selects push rod linear electric motors, the action sensitivity of push rod linear electric motors
It is higher and higher relative to the clip stability of telescopic cylinder, in order to adapt to rotating in a circumferential direction for valve body, by push rod linear electric motors
Motor casing be rotatably connected in upper cell wall, when compact heap is acted on by the driving force that rotates in a circumferential direction, whole push rod linear electric motors
It can rotate in a circumferential direction.
It is preferred that, the erecting bed includes mounting seat, installs footstock, and the installation footstock is installed in mounting seat
End, the footstock of installing is provided with the chimeric area being embedded in for valve body to be processed close to the side wall of flexible force piece.
By above-mentioned technical proposal, influenceed by valve body to be processed difference processing batch, the overall knot of valve body to be processed
The quantity of structure and tributary waterway is also differed, and erecting bed is divided into mounting seat, installs footstock, sets chimeric on footstock is installed
Area, when valve body to be processed inserts chimeric area, valve body to be processed can cooperate with chimeric area, lift the installation of valve body to be processed
Stability, and installation footstock can change different types of installation footstock according to the valve body to be processed of different batches, suitability is higher.
It is preferred that, the chimeric area includes for the embedded main caulking groove of supervisor, first caulking groove for the insertion of the first branch pipe, supplied
The reinforcement caulking groove being embedded in for reinforcing sleeve, described second are provided with second caulking groove of the second branch pipe insertion, first caulking groove
The polygon caulking groove for the insertion of polygon platform, the joining between first caulking groove and second caulking groove are provided with branch caulking groove
Corresponding to the symmetric points of valve body, and the joining is located on the rotation axis of erecting bed.
By above-mentioned technical proposal, coordinated between the valve body that can and specify, i.e., when valve body to be processed inserts chimeric area
When, supervisor is located in main caulking groove, and the first branch pipe is located in first caulking groove, and the second branch pipe is located in second caulking groove, reinforcing sleeve
In reinforcement caulking groove, polygon platform is located in polygon caulking groove, and most of feature on valve body can be fitted and fixed with, most
Effective contact area between big degree increase valve body and erecting bed, stability gets a promotion.
It is preferred that, the upper surface of the mounting seat is provided with polygon mounting hole, and the installation footstock, which is provided with, to be used for
The polygon mounting post of cooperation is plugged with polygon mounting hole.
By above-mentioned technical proposal, between polygon mounting post and polygon mounting hole cooperate, when mounting seat by
Rotary drive drives and rotated in a circumferential direction, and the power that rotates in a circumferential direction can install master by polygon and effectively be transferred to installation footstock
On, and when installation footstock needs to be changed, only polygon mounting post directly need to directly be extracted out from polygon mounting hole
, replacement operation is simple.
It is preferred that, the tool rest group includes the first tool rest, the second tool rest, the 3rd tool rest, the 4th tool rest, first knife
Seat, the second tool rest, the 3rd tool rest, the 4th tool rest are arranged in order in vertically moving the vertically moving on direction of platform;
Polishing lathe tool for polishing second tube end is installed on first tool rest;
External screw cutting tool for processing second tube end external thread section is installed on second tool rest;
Internal lathe-tool for processing road wall in the first tributary waterway is installed on the 3rd tool rest;
Internal screw cutting tool for processing internal thread segment in the first tributary waterway is installed on the 4th tool rest.
By above-mentioned technical proposal, when second tube end is just to tool rest group, transverse shifting platform is transported with platform is vertically moved
It is dynamic, and the first tool rest is moved to the end of the second branch pipe, and polishing lathe tool is polished second tube end;Then
The second tool rest is moved to the end of the second branch pipe, and external screw cutting tool is carried out external threading section to second tube end;Peace
Dress platform rotates in a circumferential direction, and makes first tube end just to tool rest group, and then the 3rd tool rest is moved to the end of the first branch pipe,
And internal lathe-tool is carried out interior hole machined to road wall in the first tributary waterway;Last 4th tool rest is moved to the end of the first branch pipe,
And make processing of the internal screw cutting tool to road wall progress internal thread segment in the first tributary waterway;Above-mentioned four steps process, can be to be added
The first branch pipe, the second branch pipe of work valve body are directly processed, and processing efficiency is very high.
It is preferred that, debris removal portion, drive disk assembly are provided with the retaining sleeve, the debris removal portion includes blowing nozzle, the air blowing
Mouth is docked with external gas source, and the lower cell wall is provided with the slippage slot slid for blowing nozzle, the power that rotates in a circumferential direction of the erecting bed
Blowing nozzle is transferred to by drive disk assembly and blowing nozzle is carried out sliding motion along slippage slot;When first caulking groove is right against clamping
During channel opening, blowing nozzle, which is moved to, is right against second caulking groove position;When second caulking groove is right against clamping channel opening, blow
Mouth, which is moved to, is right against first caulking groove position.
By above-mentioned technical proposal, first caulking groove is embedded in for the first branch pipe, and second caulking groove is embedded in for the second branch pipe, the
Between the length direction of the length direction of one branch pipe and the second branch pipe at an angle, and inside the first branch pipe there is first
There is the second tributary waterway inside water channel, the second branch pipe, when being in machining state in the second branch pipe end, the first branch pipe is directed towards the back of the body
From clamping channel opening side, blowing nozzle is then right against the first tributary waterway, and external gas source is provided blowing nozzle to be blown in source of the gas, blowing nozzle
The gas gone out can directly be punched into the first tributary waterway successively, in the second tributary waterway, first, the chip produced by second tube end
It can be disposed of in time, secondly, the gas of blowout in the second tributary waterway can produce radiating effect to corresponding process tool;When
After second tube end completion of processing, whole valve body to be processed can rotate in a circumferential direction, now, and the second branch pipe faces away from folder
Channel opening side is held, correspondence cutter directly can be processed to the end of the first branch pipe, and now, blowing nozzle can be by drive disk assembly
Rotary driving force effect, gas can be blown into the second tributary waterway successively, in the first tributary waterway by blowing nozzle, in addition, first
The end of water channel is internal thread machining to be carried out, the gas blown out from valve inner, can be directly to the chip in the first tributary waterway
Blown down, significantly lift the machining accuracy of internal thread hole.
It is preferred that, the erecting bed is provided with transmission fluted disc, and the drive disk assembly includes the biography being meshed with transmission fluted disc
Moving gear, being shaped as between circular arc, and the center of arc of slippage slot and erecting bed pivot for the slippage slot is in concentric
Set, sliding is connected with arc driving rack in the slippage slot, and the travelling gear is meshed with arc driving rack, described
Blowing nozzle is installed on arc driving rack.
By above-mentioned technical proposal, during erecting bed rotates in a circumferential direction, the rotation of transmission fluted disc can be directly driven,
Transmission fluted disc can be meshed with travelling gear, and travelling gear can be rotated, and travelling gear drives arc driving rack along cunning
Move groove and carry out sliding motion, and then the blowing nozzle being located on arc driving rack is carried out circular arc path along slippage slot and move,
And then ensure that symmetric points of the blowing nozzle along valve body carry out circumferential movement, and then lifted blowing nozzle and the first tributary waterway, second
The Aligning degree of water channel between the two.
Second object of the present invention is to provide a kind of processing work for processing valve class using above-mentioned valve class process equipment
Skill, the overall processing efficiency of its energy poppet body.
The present invention above-mentioned technical purpose technical scheme is that:One kind is processed using above-mentioned valve class
The processing technology that equipment is processed to valve class, comprises the following steps:
S1:Preliminary to clamp alignment, valve body to be processed is placed in erecting bed and compressed by flexible force piece, the symmetric points position in the valve body
In on the rotation axis of erecting bed, and the pipe end of the second branch pipe of valve body is set to be right against clamping channel opening;
S2:Polishing lathe tool on first tool rest is polished to second tube end;
S3:External screw cutting tool on second tool rest is processed to second tube end external thread section;
S4:Secondary to clamp alignment, rotary drive drive installation platform is circumferentially rotated, and makes the pipe end of the first branch pipe of valve body
It is right against clamping channel opening;
S5:Internal lathe-tool on 3rd tool rest is processed to the Nei Daobi of the first tributary waterway;
S6:Internal screw cutting tool on 4th tool rest is processed to carrying out internal thread segment in the first tributary waterway.
It is in process, the symmetric points of valve body are corresponding on the rotation axis of erecting bed by above-mentioned technical proposal,
And the axis of rotation of erecting bed is rationally make use of, with reference to the first tool rest with polishing lathe tool, second with external screw cutting tool
Tool rest, the 3rd tool rest with internal lathe-tool, the 4th tool rest with internal screw cutting tool respectively to carry out targetedly valve body
Processing, realize single clamping workpiece, play a part of processing multiple tube ends, its processing efficiency is high, and due to nothing
Secondary clamping is needed, the valve body Mass accuracy processed is also higher.
In summary, having the beneficial effect that in contrast to prior art of the invention:
(1)Single clamping workpiece is realized, plays a part of processing multiple tube ends, its processing efficiency is high, and due to nothing
Secondary clamping is needed, the valve body Mass accuracy processed is also higher;
(2)The power that rotates in a circumferential direction of erecting bed is rationally make use of, driving blowing nozzle synchronizes rotation with erecting bed, targetedly
Debris removal effect of the blowing nozzle to valve inner is improved, contributes to the crudy precision of further poppet body.
Brief description of the drawings
Fig. 1 is the structural representation of embodiment one, the integral outer structure for showing embodiment one;
Fig. 2 is the side structure schematic view of embodiment one, and the integral structure layout of embodiment one is shown for emphasis;
Fig. 3 is the structural representation of clamping part, and the overall structure of clamping part is shown for emphasis;
Fig. 4 faces partial sectional view for clamping part, and the installation matching relationship between erecting bed and retaining sleeve is shown for emphasis;
Fig. 5 is the vertical view part sectioned view of clamping part, for emphasis displaying transmission fluted disc, travelling gear, arc driving rack three
Matching relationship between person;
Fig. 6 is Fig. 5 A portions enlarged drawing;
Structural representation when Fig. 7 is between transmission fluted disc, travelling gear, arc driving rack three in the second state;
Fig. 8 is the structural representation of embodiment two, and the difference between embodiment two and embodiment one is shown for emphasis;
Fig. 9 is the structural representation of valve body to be processed, the overall structure for showing valve body to be processed.
Reference:1st, it is responsible for;2nd, main channel;3rd, the first branch pipe;4th, the first tributary waterway;5th, the second branch pipe;6th, second
Water channel;7th, symmetric points;8th, reinforcing sleeve;9th, internal thread segment;10th, polygon platform;11st, external thread section;12nd, bed body;13rd, mobile station
Group;131st, transverse shifting platform;132nd, laterally driven part;133rd, platform is vertically moved;134th, zigzag tread patterns part;14th, tool rest group;15、
Clamping part;16th, retaining sleeve;17th, holding tank;171st, upper cell wall;172nd, lower cell wall;18th, erecting bed;181st, mounting seat;182、
Footstock is installed;19th, rotary drive;20th, drive division;21st, process tool;22nd, stretch force piece;221st, telescopic cylinder;222、
Compact heap;223rd, push rod linear electric motors;23rd, it is fitted together to area;231st, main caulking groove;232nd, first caulking groove;233rd, second caulking groove;
234th, caulking groove is strengthened;235th, polygon caulking groove;24th, polygon mounting hole;25th, polygon mounting post;26th, the first tool rest;261、
Polish lathe tool;27th, the second tool rest;271st, external screw cutting tool;28th, the 3rd tool rest;281st, internal lathe-tool;29th, the 4th tool rest;291、
Internal screw cutting tool;30th, debris removal portion;301st, blowing nozzle;31st, drive disk assembly;311st, travelling gear;32nd, slippage slot;33rd, driving cog
Disk;34th, arc driving rack.
Embodiment one:
A kind of valve class process equipment, referring to shown in Fig. 1 and Fig. 2, including bed body 12, the bed body 12 include a horizontal plane and
One vertical plane, is provided with mobile station group 13 on the horizontal plane of bed body 12, and mobile station group 13 can be realized horizontal and longitudinal direction double
To sliding movement, and be provided with tool rest group 14, the tool rest group 14 on the upper surface for vertically moving platform 133 be provided with plus
Work cutter 21;Clamping part 15, drive division 20 are provided with the vertical plane of bed body 12, between clamping part 15 and the vertical plane of bed body 12
Annexation be rotatable connection, drive division 20 can select electric rotating machine, and drive division 20 can directly drive clamping part 15 to carry out week
To rotation, the axis of rotation of the clamping part 15 is horizontal direction, and the clamping part 15 includes being provided with retaining sleeve 16, the retaining sleeve 16
Opening faces the holding tank 17 of tool rest group 14, and holding tank 17 is included in upper cell wall 171, the lower cell wall 172 being oppositely arranged, described
Rotatable connection has rotatable connection on flexible force piece 22, the lower cell wall 172 to have erecting bed 18, rotation driving on upper cell wall 171
Part 19, rotary drive 19 can be used for drive installation platform 18 and be rotated in a circumferential direction, and the rotary drive 19 is preferably from stepping electricity
Machine, to facilitate the integral-rotation angle of control erecting bed 18;Valve body to be processed with the first branch pipe 3 and the second branch pipe 5 can quilt
It is held between flexible force piece 22 and erecting bed 18, the end that the process tool 21 in tool rest group 14 can first to a wherein branch pipe
It is processed, after machining, rotary drive 19 drives whole erecting bed 18 to rotate, then band moving valve is carried out erecting bed 18
Rotation, unprocessed another branch pipe then can be towards the side of tool rest group 14, and the process tool 21 in tool rest group 14 is carried out to the branch again
Pipe is processed, and without secondary clamping, realizes the overall time processing of manifold valve body.
Referring to shown in Fig. 1 and Fig. 2, mobile station group 13 is realizes two-way sliding movement, and the mobile station group 13 is included laterally
Sliding is connected to the transverse shifting platform 131 of bed body 12, the laterally driven part 132 for driving the sliding of transverse shifting platform 131, longitudinal direction
Sliding is connected to the zigzag tread patterns part for vertically moving platform 133, the sliding of platform 133 being vertically moved for driving of transverse shifting platform 131
134, laterally driven part 132 and zigzag tread patterns part 134 can add the fit system of drive lead screw using motor, wherein, transmission
Screw mandrel end is fixedly connected on the round end of motor, and drive lead screw is threaded in transverse shifting platform 131 or vertically moved
On platform 133, when the motor is energized, drive lead screw just can drive transverse shifting platform 131, vertically move the progress sliding movement of platform 133.
Include telescopic cylinder 221, the cylinder rod end of telescopic cylinder 221 referring to the force piece 22 that shown in Fig. 3 and Fig. 4, stretches
Portion, which is provided with, is used for the compact heap 222 with valve body contact to be processed;Erecting bed 18 includes mounting seat 181, installs footstock 182,
The upper surface of mounting seat 181 is provided with polygon mounting hole 24, and installing footstock 182 and being provided with is used for and polygon mounting hole 24
The polygon mounting post 25 of cooperation is plugged, after polygon mounting post 25 is inserted into polygon mounting hole 24, footstock is installed
182 can be arranged in mounting seat 181.
Referring to shown in Fig. 3, Fig. 6 and Fig. 9, it is provided with installing footstock 182 on the side wall of flexible force piece 22 for treating
The chimeric area 23 of valve body insertion is processed, wherein, being fitted together to area 23 includes the main caulking groove 231, embedding for the first branch pipe 3 for the insertion of supervisor 1
It is provided with first caulking groove 232 entered, second caulking groove 233 being embedded in for the second branch pipe 5, first caulking groove 232 and supplies reinforcing sleeve 8
The polygon caulking groove 235 for the insertion of polygon platform 10 is provided with embedded reinforcement caulking groove 234, second caulking groove 233, first embedding
Joining between groove 232 and second caulking groove 233 corresponds to the symmetric points 7 of valve body, and the joining is located at erecting bed 18
On rotation axis.
Referring to shown in Fig. 1 and Fig. 9, tool rest group 14 includes the first tool rest 26, the second tool rest 27, the 3rd tool rest the 28, the 4th
Tool rest 29, first tool rest 26, the second tool rest 27, the 3rd tool rest 28, the 4th tool rest 29 are arranged in order in vertically moving platform 133
Vertically move on direction;Polishing lathe tool 261 for polishing the end of the second branch pipe 5 is installed on first tool rest 26;Second knife
External screw cutting tool 271 for processing the end external thread section 11 of the second branch pipe 5 is installed on seat 27;It is provided with 3rd tool rest 28
Internal lathe-tool 281 for processing road wall in the first tributary waterway 4;It is provided with 4th tool rest 29 for processing the first tributary waterway 4
The internal screw cutting tool 291 of interior internal thread segment 9.
Referring to shown in Fig. 5, Fig. 6 and Fig. 7, debris removal portion 30, drive disk assembly 31 are provided with retaining sleeve 16, debris removal portion 30 is wrapped
Blowing nozzle 301 is included, the blowing nozzle 301 is docked with external gas source, lower cell wall 172 is provided with the sliding slid for blowing nozzle 301
Groove 32, being shaped as between circular arc, and the center of arc of slippage slot 32 and the pivot of erecting bed 18 for slippage slot 32 is in concentric
Set, sliding is connected with arc driving rack 34 in slippage slot 32, and blowing nozzle 301 is fixedly connected on arc driving rack 34
On, provided with transmission fluted disc 33 on erecting bed 18, the drive disk assembly 31 then includes travelling gear of the rotatable connection in lower cell wall 172
311, travelling gear 311 is located between transmission fluted disc 33 and arc driving rack 34 and is meshed with both, works as rotary drive
After 19 drive erecting beds 18 are rotated, the transmission fluted disc 33 on erecting bed 18 is engaged with travelling gear 311, travelling gear 311
Revolving force can be transferred to arc driving rack 34, arc driving rack 34 can drive blowing nozzle 301 to rotate.
Real work situation:
Valve body to be processed is positioned in chimeric area 23, and the drive end of flexible Power Component can be extruded valve body to be processed,
And valve body to be processed is pressed between installation footstock 182 and the drive end of flexible Power Component, rotary drive 19 drives peace
Dress platform 18 is overall to be rotated, and to opening direction of the end of the second branch pipe 5 towards holding tank 17 is first made, mobile station group 13 is moved
Make, and successively polished 261 pair of second end of branch pipe 5 of polishing lathe tool on the first tool rest 26, on the second tool rest 27 outside
Threading tool 271 then carries out external screw thread processing to the end of the second branch pipe 5 after polishing, and at the same time, blowing nozzle 301 is right against
The end of first branch pipe 3, blowing nozzle 301 constantly can blow into the first tributary waterway 4 and the second tributary waterway 6, to remove in valve body
Chip, reduction polishing lathe tool 261, external screw cutting tool 271 temperature of itself;
After completion of processing, drive installation platform 18 is rotated in a circumferential direction rotary drive 19 clockwise again, and erecting bed 18 is in rotation
Travelling gear 311 counterclockwise can be driven during turning simultaneously, travelling gear 311 drives arc driving rack 34 to be revolved counterclockwise
Turn and enter line slip along slippage slot 32, final outlet nozzle is right against the end of the second branch pipe 5, makes the first branch pipe 3 of valve body to be processed
Towards the opening direction of holding tank 17, mobile station group 13 is acted, and makes 281 pair first of internal lathe-tool on the 3rd tool rest 28 successively
Spiral shell in the inside of 291 pair of first tributary waterway of internal screw cutting tool 4 progress on the interior hole machined of the inside of tributary waterway 4 progress, the 4th tool rest 29
Line is processed, at the same time, and blowing nozzle 301 constantly can blow into the second tributary waterway 6 and the first tributary waterway 4, to remove valve body
Interior chip, reduction internal lathe-tool 281, internal screw cutting tool 291 temperature of itself.