CN106944820A - A kind of engine camshaft cover fully automated assembly line - Google Patents
A kind of engine camshaft cover fully automated assembly line Download PDFInfo
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- CN106944820A CN106944820A CN201710260337.XA CN201710260337A CN106944820A CN 106944820 A CN106944820 A CN 106944820A CN 201710260337 A CN201710260337 A CN 201710260337A CN 106944820 A CN106944820 A CN 106944820A
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- fixed plate
- raceway
- plate
- camshaft cover
- station
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
Abstract
A kind of engine camshaft cover fully automated assembly line, including camshaft cover feeding device, camshaft cover conveying device, the first manipulator for camshaft cover feeding, cylinder cap device for screwing up, device for repairing, engraving device, drawing mechanism, cylinder cap feeding device and for cylinder cap feeding and the second manipulator of carrying are beaten automatically.Camshaft cover feeding device, camshaft cover conveying device, the first manipulator for camshaft cover feeding, cylinder cap device for screwing up, device for repairing, engraving device, drawing mechanism, cylinder cap feeding device and the mutually coordinated work of the second manipulator for cylinder cap feeding and carrying are played automatically constituting full-automatic production line, production efficiency is high；The position of the automatic screwing device of automatic screwing device is adjustable, to adapt to the cylinder cap tightening operation of different model.
Description
Technical field
The present invention relates to automated assembly line, especially a kind of engine camshaft cover fully automated assembly line.
Background technology
, it is necessary to which camshaft cover is tightened on cylinder cap in engine cylinder cover assembling process, currently without special cylinder cap certainly
Dynamicization assembly equipment, generally carries out operation using manual assembly mode.Due to cylinder cap heavier-weight, workman needs to spend more
Muscle power carries cylinder cap, and workman is easily tired, and needs that the quantity of camshaft cover tightened is more, and the mode of manual assembly is obvious
Efficiency is lower, and labor intensive, it is therefore desirable to research and develop a kind of cylinder cap fully automated assembly line to realize automated production.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of engine camshaft cover fully automated assembly line, realize entirely certainly
Dynamic metaplasia production, production efficiency is high.
In order to solve the above technical problems, the technical scheme is that：A kind of engine camshaft cover fully automated assembly line,
Dress is tightened including camshaft cover feeding device, camshaft cover conveying device, the first manipulator for camshaft cover feeding, cylinder cap
Put, device for repairing, make engraving device, drawing mechanism, cylinder cap feeding device and the second machinery for cylinder cap feeding and carrying automatically
Hand；First manipulator is located between camshaft cover feeding device and cylinder cap device for screwing up, the cylinder cap device for screwing up, cylinder cap
Feeding device, drawing mechanism, automatic beat engraving device and device for repairing is distributed in the second manipulator periphery；The cylinder cap tightens dress
Put including job platform, the Material moving device being arranged on job platform, the portal frame being arranged on job platform and device is set
Automatic tightening mechanism on portal frame, the job platform is rectangle, and one end of job platform forms camshaft cover feeding work
Position, the other end formation cylinder cap feeding station of job platform, the centre position of job platform forms tightening operation station, the work
Industry platform is provided with the first guide rail set along its length, the first fixed plate coordinated with first slide and driving
The first drive mechanism that first fixed plate slides along the first rail, first fixed plate is provided with detent mechanism and compacting machine
Structure；The portal frame is provided with the second guide rail set perpendicular to job platform, and the automatic tightening mechanism includes leading with second
Second drive mechanism of the connecting plate, drive connection plate that rail is slidably matched along the second slide, second be connected with connecting plate
Fixed plate, first be arranged in the second fixed plate tighten component and second tightens component, and described first, which tightens component, includes setting
Put the 3rd guide rail in the second fixed plate, the 3rd fixed plate coordinated with the 3rd guide rail, for driving the 3rd fixed plate along the
3rd drive mechanism of three slides and some first automatic screwing devices being fixed in the 3rd fixed plate, the first automatic tightening
Machine points to tightening operation station downwards, and described second tightens component coordinates first to slide including longitudinal rail, with longitudinal rail
Block, the second sliding block of the cross slide way being arranged on the first sliding block and cross slide way cooperation, the 4th be fixed on the second sliding block
Fixed plate, the second automatic screwing device being arranged in the 4th fixed plate, the guide plate being arranged on above the 4th fixed plate and driving
The 4th drive mechanism that first sliding block is slided along longitudinal rail, the 4th fixed plate is provided with projection, the guide plate and set
There is deep-slotted chip breaker, the projection is in deep-slotted chip breaker.
Operation principle of the present invention：Cylinder cap is transported from cylinder cap feeding device automatic transport, the first fixed plate of cylinder cap device for screwing up
Row is arrived at cylinder cap feeding station and waited；Cylinder cap is captured and is put at the cylinder cap feeding station of cylinder cap device for screwing up by the second manipulator
The first fixed plate on, cylinder cap is fixed in the first fixed plate by the detent mechanism and hold-down mechanism in the first fixed plate；
First drive mechanism drives the first fixed plate to slide at the camshaft cover feeding station of the job platform other end；First manipulator
The camshaft cover put in order is captured at camshaft cover feeding device and camshaft cover is placed on cylinder cap；First drive mechanism
The first fixed plate is driven to run to tightening operation station, the bolt on camshaft cover is automatically tightened by automatic tightening mechanism, institute
Have after camshaft cover tightens completely, the first drive mechanism drives the first fixed plate to run to cylinder cap feeding station；First machinery
Cylinder cap is transported to automatic beat at engraving device and tightly plays quarter processing by hand, and cylinder cap is transported into discharging dress finally by the first manipulator
Put place and carry out product discharge, complete the assembling of cylinder cap；If cylinder cap makes a mistake when tightening process, the first manipulator removes cylinder cap
It is transported at device for repairing, by manually to camshaft cover tighten and manually beating quarter.
As improvement, first drive mechanism includes the first screw mandrel, the first nut coordinated with the first screw mandrel and driving
First motor of the first screw mandrel, the first nut is connected with the first fixed plate；Second drive mechanism includes the second screw mandrel, with the
The second nut, the second motor of the second nut of driving and the counterweight cylinder for being arranged on the second motor both sides that two screw mandrels coordinate, institute
State the second nut to be connected with connecting plate, the counterweight cylinder is connected downwards and with the upper end of expansion link and connecting plate；It is described
3rd drive mechanism includes fixed mount, the first cylinder being arranged on fixed mount, and the 3rd fixed plate is provided with block, the first cylinder
Expansion link be connected with block；4th drive mechanism includes the 3rd screw mandrel, the 3rd nut coordinated with the 3rd screw mandrel and drive
3rd motor of dynamic 3rd screw mandrel.
As improvement, the detent mechanism includes the locating dowel and cushion block being arranged in the first fixed plate；The compacting machine
Structure includes setting the compression cylinder being fixed in the first fixed plate, and compression cylinder sets, set at the top of compression cylinder upward vertically
There is installing plate, installing plate is provided with the through hole stretched out for expansion link, and the expansion link of compression cylinder is connected with articulated joint, described to be hinged
Head is connected with one end of first connecting rod, and the other end of first connecting rod is provided with briquetting, and the side of installing plate is provided with hinged seat, and first connects
The centre of bar and one end of second connecting rod are hinged, and the other end and the hinged seat of second connecting rod are hinged.
As improvement, camshaft cover conveying device includes the first conveying raceway, the feeding being arranged on the first conveying raceway
Raceway pallet and the accessory pallet coordinated with feeding raceway pallet, the feeding raceway pallet are provided with more than one assembler
Position, in being provided with some bases matched with camshaft cover bottom shape, institute in assembly station region on the feeding raceway pallet
State in assembly area be provided with positioning convex, the accessory pallet cover on assembly area and accessory pallet bottom be provided with and positioning
Correspondence base position is provided with the shape stopper slot similar to camshaft cover shape on the positioning hole of male cooperation, the accessory pallet；
First conveying raceway is provided with raceway feeding station and raceway loading station.
As improvement, the camshaft cover feeding device includes frame and more than two layers of the transfer layer in frame,
Every layer of transfer layer includes some transfer passages being arranged side by side, and the transfer passage is provided with Fluency strip, one end of transfer passage
For feed end, the other end is discharge end, and the discharge end is inclined to set, and end is provided with baffle plate；Discharge end correspondence first is defeated
Send the loading station on raceway.
As improvement, first manipulator includes handgrip, and the handgrip includes two symmetrically arranged fixture blocks and driving two
5th drive mechanism of fixture block folding, the fixture block includes connecting portion and is arranged on the clamping part of connecting portion end, connecting portion with
Clamping part is mutually perpendicular to, and the medial surface of the clamping part is provided with plug, and the both sides of the accessory pallet are provided with corresponding with plug
Jack.
As improvement, the automatic slide plate for beating engraving device including the 4th guide rail, with the cooperation of the 4th slide, driving are slided
Sixth drive mechanism of the plate along the 4th slide makes quarter machine with automatic, and feeding station is carved in one end of the 4th guide rail to beat,
The other end for beat quarter station, it is described it is automatic beat quarter machine located at beat carve station at.
As improvement, the device for repairing includes reprocessing raceway, manual Da Ke mechanisms and manual tightening mechanism, described to reprocess
Raceway provided with beating quarter station and tightening station manually manually, and manual Da Ke mechanisms are arranged on beats at quarter station manually, the hand
Dynamic tightening mechanism is located to be tightened at station manually；The manual tightening mechanism is arranged on the hand tightened on support including more than one
Dynamic to tighten component and with tightening the balance crane that component is connected manually, the component of tightening manually includes being fixed on tightening on support
5th guide rail, the 5th sliding block coordinated with the 5th slide, the 5th fixed plate being connected with the 5th sliding block, located at the 5th fixation
The 6th guide rail on plate, the 6th fixed plate and the first manual in the 6th fixed plate that coordinate with the 6th slide are tightened
Machine；5th fixed plate is provided with driven and set in first handle of the 5th fixed plate along the 5th slide, the 6th fixed plate
There is the second handle for driving the 6th fixed plate along the 6th slide.
As improvement, the side of the 6th fixed plate is provided with limiting plate, and limiting plate passes through connecting pole and the 5th fixed plate
Connection, the side of limiting plate is provided with some arc-shaped slots, and the 6th fixed plate is provided with gag lever post, and one end of gag lever post is provided with
3rd handle and back-moving spring, the other end of gag lever post bend and are pivotally connected limited location roller, and spacing roller coordinates with arc-shaped slot；
6th fixed plate is provided with rotating disk, and rotating disk is provided with the second manual tightening machine of eccentric setting, if the edge of rotating disk is provided with
Dry detent, the 6th fixed plate is provided with the positioning convex coordinated with detent.
As improvement, the raceway of reprocessing is including upper raceway and lower raceway, and the two ends for reprocessing raceway are equipped with elevating mechanism,
The elevating mechanism include support bar, the supporting plate located at support bar top, lifter plate, the transition raceway on lifter plate and
For the 7th drive mechanism for driving lifter plate to move up and down, the supporting plate is provided with the breach stretched out for transition raceway, institute
Stating transition raceway can dock with upper raceway and lower raceway.
The beneficial effect brought compared with prior art of the present invention is：
Camshaft cover feeding device, camshaft cover conveying device, the first manipulator for camshaft cover feeding, cylinder cap tighten dress
Put, device for repairing, make engraving device, drawing mechanism, cylinder cap feeding device and the second machinery for cylinder cap feeding and carrying automatically
The mutual co-ordination of palmistry constitutes full-automatic production line, and production efficiency is high；The position of the automatic screwing device of automatic screwing device can
Adjust, to adapt to the cylinder cap tightening operation of different model.
Brief description of the drawings
Fig. 1 is layout of the present invention.
Fig. 2 is camshaft cover feeding device structural representation.
Fig. 3 is the schematic diagram that feeding raceway pallet coordinates with accessory pallet.
Fig. 4 is to beat engraving device structural representation automatically.
Fig. 5 is cylinder cap device for screwing up top view.
Fig. 6 is cylinder cap device for screwing up stereogram.
Fig. 7 is automatic tightening mechanism schematic diagram.
Fig. 8 is the driving structure figure of automatic tightening mechanism.
Fig. 9 is that automatic tightening mechanism drives exploded view.
Figure 10 is device for repairing structural representation.
Figure 11 is manual tightening mechanism schematic diagram.
Figure 12 is the first robot manipulator structure schematic diagram.
Embodiment
With reference to Figure of description, the invention will be further described.
As shown in figure 1, a kind of engine camshaft cover fully automated assembly line, including camshaft cover feeding device 1, camshaft
Lid conveying device 2, the first manipulator 3 for camshaft cover feeding, cylinder cap device for screwing up 4, device for repairing 6, automatic beat fill at quarter
Put 5, drawing mechanism 8, cylinder cap feeding device 7 and for cylinder cap feeding and the second manipulator 9 of carrying.First manipulator 3
Between camshaft cover feeding device 1 and cylinder cap device for screwing up 4, it is responsible for removing camshaft cover from camshaft cover feeding device 1
It is transported in cylinder cap device for screwing up 4；The cylinder cap device for screwing up 4, cylinder cap feeding device 7, drawing mechanism 8, beat the and of engraving device 5 automatically
Device for repairing 6 is distributed in 9 peripheries of the second manipulator, and the second manipulator 9 is processed for carrying cylinder cap into each device,
First manipulator 3 and the second manipulator 9 are prior art, and the present embodiment is no longer described in detail.
As shown in Fig. 2 the camshaft cover feeding device 1 includes the defeated of frame 11 and more than two layers in frame 11
Layer 13 is sent, every layer of transfer layer 13 includes some transfer passages being arranged side by side, and the transfer passage is provided with Fluency strip, and conveying is logical
The one end in road is feed end 131, and the other end is discharge end 132, and the discharge end 132 is inclined to set, and end is provided with baffle plate；
Camshaft cover is in magazine, and magazine 14 is delivered to discharge end 132 by Fluency strip, and operating personnel can be captured in magazine 14
Camshaft cover and being arranged is arranged in camshaft cover conveying device 2.The bottom of frame 11 is provided with castor 12, can be with translating cam
The position of shaft-cup feeding device 1, to facilitate the operation of operating personnel.
As shown in figure 3, the camshaft cover conveying device 2 includes the first conveying raceway, is arranged on the first conveying raceway
Feeding raceway pallet 21 and with feeding raceway pallet 21 coordinate accessory pallet 22.The feeding raceway pallet 21 can be
Moved on one conveying raceway, feeding raceway pallet 21 is provided with more than one assembly station, the feeding raceway pallet 21
Convex is provided with being provided with assembly station region in some bases matched with camshaft cover bottom shape, the assembly area
Play 11.The accessory pallet 22 is covered on assembly area and the bottom of accessory pallet 22 is provided with the positioning coordinated with positioning convex 11
Correspondence base position is provided with the shape stopper slot 222 similar to camshaft cover shape, stopper slot and set on hole, the accessory pallet 22
There is the claw for clamping workpiece, claw remains clamped condition in the presence of torsion spring, and so the first manipulator exists
When transportation tray, workpiece is not fallen out.The conveying raceway is provided with raceway feeding station and raceway loading station, cam
The discharge end 132 of shaft-cup feeding device 1 is corresponding with raceway loading station, when feeding raceway pallet 21 is run to raceway loading station
During place, the camshaft cover for manually conveying camshaft cover feeding device 1 is placed in the stopper slot 222 of accessory pallet 22, due to
The position of stopper slot 222 is corresponding with the installation site of cylinder cap convexity wheel cover, therefore can be carried to the entirety of accessory pallet 22
On cylinder cap, to save the time of operation.As shown in figure 12, first manipulator 3 includes handgrip, and it is symmetrical that the handgrip includes two
The fixture block 31 of setting and the 5th drive mechanism of the driving folding of two fixture block 31, the fixture block 31 include connecting portion 311 and are arranged on
The clamping part 312 of the end of connecting portion 311, connecting portion 311 is mutually perpendicular to clamping part 312, and the medial surface of the clamping part 312 is set
There is plug 313, the both sides of the accessory pallet 22 are provided with jack 221 corresponding with plug.
As shown in figure 5, the cylinder cap device for screwing up 4 includes job platform 45, the material moving machine being arranged on job platform 45
Automatic tightening mechanism 43 on structure, the portal frame 44 being arranged on job platform 45 and setting device portal frame 44.The operation
Platform 45 is rectangle, and one end of job platform 45 forms camshaft cover feeding station 41, and the other end of job platform 45 is formed
Cylinder cap feeding station 42, the centre position of job platform 45 forms tightening operation station 43.As shown in fig. 6, the job platform
45 the first fixed plates 46 being slidably matched provided with the first guide rail 492 set along its length, with first guide rail 492 and
The first drive mechanism 49 for driving the first fixed plate 46 to be slided along the first guide rail 492；First drive mechanism 49 includes first
Screw mandrel 493, with the first screw mandrel 493 coordinate the first nut and drive the first screw mandrel 493 the first motor 491, the first nut with
First fixed plate 46 is connected；First fixed plate 46 is driven in camshaft cover feeding station 41, cylinder cap by the first drive mechanism 49
Moved between feeding station 42 and tightening operation station 43, realize feeding and the process tightened.Set in first fixed plate 46
There are detent mechanism and hold-down mechanism；The detent mechanism includes the locating dowel and cushion block being arranged in the first fixed plate 46, positioning
The position of post and cushion block can change, with the position of respective cylinder base portion hole slot；The hold-down mechanism is fixed on including setting
Compression cylinder on one 46 liang of fixed plate is diagonal, compression cylinder is set upward vertically, and the top of compression cylinder is installed provided with cylinder
Plate, cylinder mounting plate is provided with the through hole stretched out for expansion link, and the expansion link of compression cylinder is connected with articulated joint, the articulated joint
It is connected with one end of first connecting rod, the other end of first connecting rod is provided with briquetting, and the side of installing plate is provided with hinged seat, first connecting rod
Centre and one end of second connecting rod be hinged, the other end and the hinged seat of second connecting rod are hinged, and compression cylinder passes through driving first
Connecting rod realizes the compression action of briquetting.As shown in Figs. 7-9, the portal frame 44 is provided with what is set perpendicular to job platform 45
Second guide rail 484, the 47 automatic tightening mechanism includes connecting plate 471, the drive connection plate being slidably matched with the second guide rail 484
471 the second drive mechanisms 48 slided along the second guide rail 484, the second fixed plates 473 being connected with connecting plate 471, it is arranged on the
First in two fixed plates 473, which tightens component and second, tightens component.Second drive mechanism 48 includes the second screw mandrel, with the
The second nut, the second motor 481 of the second nut of driving and the counterweight gas for being arranged on the both sides of the second motor 481 that two screw mandrels coordinate
Cylinder 482, second nut is connected with connecting plate 471, the counterweight cylinder 482 downwards and with expansion link and connecting plate
471 upper end connection, counterweight cylinder 482 is used to balance the gravity suffered by connecting plate 471, mitigates the load of the second screw mandrel.It is described
First, which tightens component, includes the 3rd guide rail 4781 being arranged in the second fixed plate 473, the coordinate with the 3rd guide rail 4781 the 3rd
Fixed plate 474, for driving the 3rd drive mechanism 478 slided along the 3rd guide rail 4781 of the 3rd fixed plate 474 and being fixed on the
Some first automatic screwing devices 476 in three fixed plates 474；3rd drive mechanism 478 includes fixed mount, is arranged on fixation
The first cylinder 4782 on frame, the 3rd fixed plate 474 is provided with block 4783, expansion link and the block 4783 of the first cylinder 4782
Connection；First automatic screwing device 476 points to tightening operation station 43 downwards, solid by the 3rd drive mechanism 478 and the 3rd
The cooperation of fixed board 474, thus it is possible to vary the front and back position of the first automatic screwing device 476.Described second, which tightens component, includes longitudinal lead
Rail 4797 and longitudinal rail 4797 coordinate the first sliding block 4798, the cross slide way 4796 being arranged on the first sliding block 4798 and horizontal stroke
Direction guiding rail 4796 coordinate the second sliding block, be fixed on the second sliding block the 4th fixed plate 475, be arranged on the 4th fixed plate 475
On the second automatic screwing device 477, be arranged on the top of the 4th fixed plate 475 guide plate 4793 and driving the first sliding block 4798 edge
The 4th drive mechanism 479 that longitudinal rail 4797 is slided；4th drive mechanism 479 includes the 3rd screw mandrel and the 3rd screw mandrel
3rd motor 4791 of the 3rd screw mandrel of the 3rd nut 4792 and driving coordinated；4th fixed plate 475 is provided with projection
4799, the guide plate 4793 is provided with deep-slotted chip breaker 4794, and the projection 4799 is in deep-slotted chip breaker 4794；4th drive mechanism
479 driving the 4th fixed plates 475 along longitudinal rail 4797 move when, the 4th fixed plate 475 is moved along cross slide way 4796, indulge
Direction guiding rail 4797 coordinates with cross slide way 4796 makes projection 4799 be run in deep-slotted chip breaker 4794, to realize the second automatic screwing device
The requirement of 477 arcuate movement track, adapts to the particular/special requirement that cylinder cap edge cam shaft-cup tightens position.
As shown in figure 4, the automatic engraving device 5 of beating includes the slide plate that the 4th guide rail 52 and the 4th guide rail 52 are slidably matched
51st, driving slide plate 51 is slided along the 4th guide rail 52 the 6th drive mechanism and make quarter machine 55 automatically.The 4th drive mechanism bag
Include the 3rd screw mandrel 53, the 3rd nut coordinated with the 3rd screw mandrel 53 and the 3rd motor 54 for driving the 3rd screw mandrel 53.Described 4th
One end of guide rail 52 to beat quarter feeding station, the other end to beat quarter station, it is described it is automatic make quarter machine 55 and be located to beat carve at station, the
Two manipulators 9 will complete the cylinder cap tightened be carried to it is automatic beat beating for engraving device 5 and carve feeding station, cylinder cap is transported to by slide plate 51
Beat and carve station, automatic quarter machine 55 of beating carries out playing quarter processing to cylinder cap, after the completion of, slide plate 51, which transports cylinder cap back to beat, carves feeding station,
When cylinder cap is carried to next process by the second manipulator 9.
As shown in Figure 10, the device for repairing 6 includes reprocessing raceway 52, manual Da Ke mechanisms 53 and manual tightening mechanism
54.The raceway 52 of reprocessing provided with beating quarter station and tightening station manually manually, and manual Da Ke mechanisms 53 are arranged on beats manually
Carve at station, the manual tightening mechanism 54 is located to be tightened at station manually.The manual tightening mechanism 54 includes more than one
It is arranged on tightens and tighten component and with tightening the balance crane 55 that component is connected manually manually on support.As shown in figure 11, it is described
Tightening component manually includes being fixed on the 5th guide rail tightened on support, the 5th sliding block coordinated with the 5th slide, with the
The 5th fixed plate 5410, the 6th guide rail 5409 in the 5th fixed plate 5410 and the 6th guide rail 5409 of five sliding blocks connection
The 6th fixed plate 54103 being slidably matched and the first manual tightening machine 5411 in the 6th fixed plate 54103.Described 5th
Fixed plate 5410 is provided with and drives first handle 5402 of the 5th fixed plate 5410 along the 5th slide, the 6th fixed plate
54103 provided with driving the second handle 5404 that the 6th fixed plate 54103 is slided along the 6th guide rail 5409.6th fixed plate
54103 side is provided with limiting plate 5406, and limiting plate 5406 is connected by connecting pole with the 5th fixed plate 5410, limiting plate 5406
Side be provided with some arc-shaped slots 5407, the 5th fixed plate 5410 be provided with gag lever post 5408, the one of gag lever post 5408
End is provided with the 3rd handle 5405 and back-moving spring 5414, and the other end of gag lever post bends and is pivotally connected limited location roller, spacing roller
Coordinate with arc-shaped slot 5407.6th fixed plate 54103 is provided with rotating disk 5412, and rotating disk 5412 is provided with eccentric setting
Second manual tightening machine 5415, the edge of rotating disk 5412 is provided with some detents, the 6th fixed plate 54103 be provided with
The positioning convex 5413 that detent coordinates.As shown in Figure 10, the raceway 52 of reprocessing includes upper raceway 522 and lower raceway 521,
The two ends for reprocessing raceway 52 are equipped with elevating mechanism 51, and the elevating mechanism 51 includes support bar, the branch located at support bar top
Fagging 511, lifter plate 512, the transition raceway 513 on lifter plate 512 and for drive that lifter plate 512 moves up and down the
Seven drive mechanisms, the supporting plate 511 is provided with the breach stretched out for transition raceway 513, and the transition raceway 513 can be with upper rolling
Road 522 and lower raceway 521 are docked.The cylinder cap reprocessed is delivered on first elevating mechanism 51 by the second manipulator 9, first lifting
The cylinder cap reprocessed is transferred to upper raceway 522 by mechanism 51, and is delivered to after beating quarter machine and manual tightening mechanism 54 manually the
Cylinder cap is dropped at lower raceway 521 and drives cylinder cap to enter lower raceway by two elevating mechanisms 51, second elevating mechanism 51
521, finally returned to from lower raceway 521 to first elevating mechanism 51, returning to cylinder cap can be captured by the second manipulator 9
Position.
The cylinder cap feeding device 7 includes two feeding raceways, for conveying cylinder cap.The drawing mechanism 8 includes two
Discharge raceway, for conveying products.
Operation principle of the present invention：Cylinder cap is from the automatic transport of cylinder cap feeding device 7, the first fixed plate of cylinder cap device for screwing up 4
46 run to wait at cylinder cap feeding station 42；Cylinder cap is captured and is put on the cylinder cap of cylinder cap device for screwing up 4 by the second manipulator 9
Expect in the first fixed plate 46 at station 42, be fixed on cylinder cap by the detent mechanism and hold-down mechanism in the first fixed plate 46
In first fixed plate 46；The first fixed plate 46 of first drive mechanism 49 driving slides into the camshaft cover of the other end of job platform 45
At feeding station 41；First manipulator 3 captures the camshaft cover put in order and by camshaft cover at camshaft cover feeding device 1
It is placed on cylinder cap；First drive mechanism 49 drives the first fixed plate 46 to run to tightening operation station 43, automatic screwing device
Structure automatically tightens the bolt on camshaft cover, after all camshaft covers are tightened completely, and the first drive mechanism 49 driving first is consolidated
Fixed board 46 is run to cylinder cap feeding station 42；Cylinder cap is transported to automatic beat at engraving device 5 and tightly beaten at quarter by the first manipulator 3
Reason, is transported to progress product discharge at drawing mechanism 8 by cylinder cap finally by the first manipulator 3, completes the assembling of cylinder cap；If cylinder
Cover and made a mistake when tightening process, cylinder cap is carried at device for repairing 6 by the first manipulator 3, by manually to camshaft cover
Progress is tightened and manually beats quarter.
Claims (10)
1. a kind of engine camshaft cover fully automated assembly line, it is characterised in that：Including camshaft cover feeding device, camshaft cover
Conveying device, the first manipulator for camshaft cover feeding, cylinder cap device for screwing up, device for repairing, beat automatically engraving device, discharging
Device, cylinder cap feeding device and for cylinder cap feeding and the second manipulator of carrying；First manipulator is located at camshaft cover
Between feeding device and cylinder cap device for screwing up, the cylinder cap device for screwing up, cylinder cap feeding device, drawing mechanism, automatic beat fill at quarter
Put and be distributed in the second manipulator position periphery with device for repairing；The cylinder cap device for screwing up includes job platform, is arranged on operation horizontal
Material moving device on platform, the portal frame being arranged on job platform and the automatic tightening mechanism on device portal frame is set, it is described
Job platform is rectangle, and one end of job platform forms camshaft cover feeding station, the other end formation cylinder cap of job platform
Feeding station, the centre position of job platform forms tightening operation station, and the job platform is provided with and set along its length
The first guide rail, the first fixed plate for coordinating with first slide and the first fixed plate of driving slide along the first rail
First drive mechanism, first fixed plate is provided with detent mechanism and hold-down mechanism；The portal frame is provided with perpendicular to work
The second guide rail that industry platform is set, the automatic tightening mechanism includes connecting plate, the drive connection coordinated with the second slide
Second drive mechanism of the plate along the second slide, the second fixed plate being connected with connecting plate, it is arranged in the second fixed plate
First tightens component and second tightens component, described first tighten the 3rd guide rail that component includes being arranged in the second fixed plate,
The 3rd fixed plate that coordinates with the 3rd guide rail, for driving threeth drive mechanism of the 3rd fixed plate along the 3rd slide and solid
Some first automatic screwing devices in the 3rd fixed plate are scheduled on, the first automatic screwing device points to tightening operation station downwards,
Described second tightens component coordinates the first sliding block, the transverse direction being arranged on the first sliding block to lead including longitudinal rail, with longitudinal rail
Rail, with cross slide way coordinate the second sliding block, be fixed on the second sliding block the 4th fixed plate, be arranged in the 4th fixed plate
Second automatic screwing device, the guide plate being arranged on above the 4th fixed plate and driving the first sliding block slided along longitudinal rail the 4th
Drive mechanism, the 4th fixed plate is provided with projection, and the guide plate is provided with deep-slotted chip breaker, and the projection is located at deep-slotted chip breaker
It is interior.
2. a kind of engine camshaft cover fully automated assembly line according to claim 1, it is characterised in that：Described first drives
Motivation structure includes the first screw mandrel, the first nut coordinated with the first screw mandrel and the first motor for driving the first screw mandrel, the first nut
It is connected with the first fixed plate；Second drive mechanism includes the second screw mandrel, the second nut coordinated with the second screw mandrel, driving the
Second motor of two nuts and the counterweight cylinder for being arranged on the second motor both sides, second nut is connected with connecting plate, described
Counterweight cylinder is connected downwards and with the upper end of expansion link and connecting plate；3rd drive mechanism includes fixed mount, set
The first cylinder on fixed mount, the 3rd fixed plate is provided with block, and the expansion link of the first cylinder is connected with block；Described 4th
Drive mechanism includes the 3rd screw mandrel, the 3rd nut coordinated with the 3rd screw mandrel and the 3rd motor for driving the 3rd screw mandrel.
3. a kind of engine camshaft cover fully automated assembly line according to claim 1, it is characterised in that：The localization machine
Structure includes the locating dowel and cushion block being arranged in the first fixed plate；The hold-down mechanism is fixed in the first fixed plate including setting
Compression cylinder, compression cylinder sets upward vertically, and the top of compression cylinder is provided with installing plate, and installing plate is provided with supplying expansion link
The through hole of stretching, the expansion link of compression cylinder is connected with articulated joint, one end connection of the articulated joint and first connecting rod, and first connects
The other end of bar is provided with briquetting, and the side of installing plate is provided with hinged seat, and the centre of first connecting rod and one end of second connecting rod are hinged,
The other end of second connecting rod is hinged with hinged seat.
4. a kind of engine camshaft cover fully automated assembly line according to claim 1, it is characterised in that：Camshaft cover is defeated
Device is sent to include the first conveying raceway, the feeding raceway pallet being arranged on the first conveying raceway and coordinate with feeding raceway pallet
Accessory pallet, the feeding raceway pallet is provided with more than one assembly station, in assembling on the feeding raceway pallet
It is provided with station region in some bases matched with camshaft cover bottom shape, the assembly area and is provided with positioning convex, institute
State accessory pallet cover on assembly area and accessory pallet bottom be provided with positioning convex coordinate positioning hole, the accessory support
Correspondence base position is provided with the shape stopper slot similar to camshaft cover shape on disk；First conveying raceway is provided with raceway
Expect station and raceway loading station.
5. a kind of engine camshaft cover fully automated assembly line according to claim 4, it is characterised in that：The camshaft
Lid feeding device includes frame and more than two layers of the transfer layer in frame, and every layer of transfer layer includes some be arranged side by side
Transfer passage, the transfer passage is provided with Fluency strip, and one end of transfer passage is feed end, and the other end is discharge end, described
Discharge end is inclined to set, and end is provided with baffle plate；Loading station on discharge end the first conveying raceway of correspondence.
6. a kind of engine camshaft cover fully automated assembly line according to claim 4, it is characterised in that：First machine
Tool hand includes handgrip, and the handgrip includes the 5th drive mechanism of two fixture block foldings of two symmetrically arranged fixture blocks and driving, described
Fixture block includes connecting portion and is arranged on the clamping part of connecting portion end, and connecting portion is mutually perpendicular to clamping part, the clamping part
Medial surface is provided with plug, and the both sides of the accessory pallet are provided with jack corresponding with plug.
7. a kind of engine camshaft cover fully automated assembly line according to claim 1, it is characterised in that：It is described automatic to beat
Engraving device includes the 6th driving of the 4th guide rail, the slide plate coordinated with the 4th slide, driving slide plate along the 4th slide
Mechanism and it is automatic make quarter machine, quarter feeding station is is beaten in one end of the 4th guide rail, and the other end is to beat to carve station, described automatic to beat
Quarter machine located at beat carve station at.
8. a kind of engine camshaft cover fully automated assembly line according to claim 1, it is characterised in that：It is described to reprocess dress
Put including reprocessing raceway, manual Da Ke mechanisms and manual tightening mechanism, the raceway of reprocessing beats quarter station and hand provided with manual
Dynamic to tighten station, manual Da Ke mechanisms are arranged on beats at quarter station manually, and the manual tightening mechanism is located at tightens station manually
Place；The manual tightening mechanism is arranged on to tighten including more than one tighten component and with tightening component manually manually on support
The balance crane of connection, the component of tightening manually includes being fixed on the 5th guide rail tightened on support, matched somebody with somebody with the 5th slide
The 5th sliding block closed, the 5th fixed plate being connected with the 5th sliding block, the 6th guide rail in the 5th fixed plate and the 6th guide rail
The 6th fixed plate being slidably matched and the first manual tightening machine in the 6th fixed plate；5th fixed plate is provided with drive
Make first handle of the 5th fixed plate along the 5th slide, the 6th fixed plate is provided with and drives the 6th fixed plate along the 6th guide rail
The second handle of slip.
9. a kind of engine camshaft cover fully automated assembly line according to claim 8, it is characterised in that：Described 6th consolidates
The side of fixed board is provided with limiting plate, and limiting plate is connected by connecting pole with the 6th fixed plate, and the side of limiting plate is provided with some arcs
Shape neck, the 5th fixed plate is provided with gag lever post, and one end of gag lever post is provided with the 3rd handle and back-moving spring, gag lever post
The other end bends and is pivotally connected limited location roller, and spacing roller coordinates with arc-shaped slot；6th fixed plate is provided with rotating disk, turns
Disk is provided with the second manual tightening machine of eccentric setting, and the edge of rotating disk is provided with some detents, the 6th fixed plate
Provided with the positioning convex coordinated with detent.
10. a kind of engine camshaft cover fully automated assembly line according to claim 8, it is characterised in that：It is described to reprocess
Raceway includes upper raceway and lower raceway, and the two ends for reprocessing raceway are equipped with elevating mechanism, and the elevating mechanism includes support bar, set
In the supporting plate of support bar top, lifter plate, the transition raceway on lifter plate and for driving what lifter plate moved up and down
7th drive mechanism, the supporting plate is provided with the breach stretched out for transition raceway, the transition raceway can with upper raceway and under
Raceway is docked.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710260337.XA CN106944820B (en) | 2017-04-20 | 2017-04-20 | A kind of engine camshaft cover fully automated assembly line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710260337.XA CN106944820B (en) | 2017-04-20 | 2017-04-20 | A kind of engine camshaft cover fully automated assembly line |
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| CN106944820A true CN106944820A (en) | 2017-07-14 |
| CN106944820B CN106944820B (en) | 2018-12-11 |
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| CN201710260337.XA Active CN106944820B (en) | 2017-04-20 | 2017-04-20 | A kind of engine camshaft cover fully automated assembly line |
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| CN107443091A (en) * | 2017-09-21 | 2017-12-08 | 温州职业技术学院 | Automotive engine loads onto silk device |
| CN107717371A (en) * | 2017-09-21 | 2018-02-23 | 温州职业技术学院 | Automotive engine loads onto the manipulator center of silk device |
| CN108581447A (en) * | 2018-04-26 | 2018-09-28 | 温州瑞明工业股份有限公司 | The camshaft cover automatic assembling apparatus of multi-type cylinder cover |
| CN108857370A (en) * | 2018-09-10 | 2018-11-23 | 苏州华维乐自动化科技有限公司 | A kind of simple platform machine four-head synchronization the screwed lock equipment |
| CN108857352A (en) * | 2018-09-21 | 2018-11-23 | 安徽江淮汽车集团股份有限公司 | A kind of simulation cylinder head provision for disengagement |
| CN109128777A (en) * | 2018-10-15 | 2019-01-04 | 上海交大智邦科技有限公司 | Engine cam axle bush covers automatic assembly method |
| CN109590723A (en) * | 2019-01-30 | 2019-04-09 | 胡君分 | A kind of automatic fixed screw device of pressure switch |
| CN110216460A (en) * | 2019-07-03 | 2019-09-10 | 广州珀锐赛斯智能装备有限公司 | A kind of engine timing chain cover tightening machine |
| CN111730320A (en) * | 2020-06-28 | 2020-10-02 | 安徽巨一科技股份有限公司 | Multi-shaft screwing device for assembling camshaft cover of automobile engine |
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| CN107443091A (en) * | 2017-09-21 | 2017-12-08 | 温州职业技术学院 | Automotive engine loads onto silk device |
| CN107717371A (en) * | 2017-09-21 | 2018-02-23 | 温州职业技术学院 | Automotive engine loads onto the manipulator center of silk device |
| CN108581447A (en) * | 2018-04-26 | 2018-09-28 | 温州瑞明工业股份有限公司 | The camshaft cover automatic assembling apparatus of multi-type cylinder cover |
| CN108857370A (en) * | 2018-09-10 | 2018-11-23 | 苏州华维乐自动化科技有限公司 | A kind of simple platform machine four-head synchronization the screwed lock equipment |
| CN108857352A (en) * | 2018-09-21 | 2018-11-23 | 安徽江淮汽车集团股份有限公司 | A kind of simulation cylinder head provision for disengagement |
| CN108857352B (en) * | 2018-09-21 | 2020-05-29 | 安徽江淮汽车集团股份有限公司 | Simulation cylinder cap dismounting device |
| CN109128777A (en) * | 2018-10-15 | 2019-01-04 | 上海交大智邦科技有限公司 | Engine cam axle bush covers automatic assembly method |
| CN109590723A (en) * | 2019-01-30 | 2019-04-09 | 胡君分 | A kind of automatic fixed screw device of pressure switch |
| CN109590723B (en) * | 2019-01-30 | 2020-05-15 | 诸暨市众创机械设备厂 | Automatic screw fixing device of pressure switch |
| CN110216460A (en) * | 2019-07-03 | 2019-09-10 | 广州珀锐赛斯智能装备有限公司 | A kind of engine timing chain cover tightening machine |
| CN111730320A (en) * | 2020-06-28 | 2020-10-02 | 安徽巨一科技股份有限公司 | Multi-shaft screwing device for assembling camshaft cover of automobile engine |
| CN111730320B (en) * | 2020-06-28 | 2021-12-14 | 安徽巨一科技股份有限公司 | Multi-shaft screwing device for assembling camshaft cover of automobile engine |
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| CN106944820B (en) | 2018-12-11 |
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