CN106944820B - A kind of engine camshaft cover fully automated assembly line - Google Patents
A kind of engine camshaft cover fully automated assembly line Download PDFInfo
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- CN106944820B CN106944820B CN201710260337.XA CN201710260337A CN106944820B CN 106944820 B CN106944820 B CN 106944820B CN 201710260337 A CN201710260337 A CN 201710260337A CN 106944820 B CN106944820 B CN 106944820B
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- fixed plate
- raceway
- plate
- camshaft cover
- guide rail
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
Abstract
A kind of engine camshaft cover fully automated assembly line including camshaft cover feeding device, camshaft cover conveying device, the first manipulator for camshaft cover feeding, cylinder cap device for screwing up, device for repairing, beats engraving device, discharging device, cylinder cap feeding device and for cylinder cap feeding and the second manipulator of carrying automatically.Camshaft cover feeding device, the first manipulator for camshaft cover feeding, cylinder cap device for screwing up, device for repairing, beats engraving device, discharging device, cylinder cap feeding device and the mutually coordinated full-automatic production line of work composition of the second manipulator for cylinder cap feeding and carrying, high production efficiency at camshaft cover conveying device automatically；The position of the automatic screwing device of automatic screwing device is adjustable, to adapt to the cylinder cap tightening operation of different model.
Description
Technical field
The present invention relates to automated assembly line, especially a kind of engine camshaft cover fully automated assembly line.
Background technique
It in engine cylinder cover assembling process, needs for camshaft cover to be tightened on cylinder cap, certainly currently without special cylinder cap
Dynamicization assembly equipment generallys use manual assembly mode and carries out operation.Due to cylinder cap heavier-weight, worker needs to spend more
Physical strength carries cylinder cap, and worker is easy fatigue, and the quantity for the camshaft cover for needing to tighten is more, and the mode of manual assembly is obvious
Efficiency is lower, and labor intensive, it is therefore desirable to research and develop a kind of cylinder cap fully automated assembly line to realize automated production.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of engine camshaft cover fully automated assembly line, realize entirely certainly
Dynamic metaplasia produces, high production efficiency.
In order to solve the above technical problems, the technical scheme is that a kind of engine camshaft cover fully automated assembly line,
Dress is tightened including camshaft cover feeding device, camshaft cover conveying device, for the first manipulator, the cylinder cap of camshaft cover feeding
It sets, device for repairing, beat engraving device, discharging device, cylinder cap feeding device and for the second mechanical of cylinder cap feeding and carrying automatically
Hand；First manipulator is between camshaft cover feeding device and cylinder cap device for screwing up, the cylinder cap device for screwing up, cylinder cap
Feeding device, beats engraving device and device for repairing is distributed in the second manipulator position periphery automatically at discharging device；The cylinder cap tightens dress
It sets including job platform, the Material moving device being arranged on job platform, the portal frame being arranged on job platform and setting device
Automatic tightening mechanism on portal frame, the job platform are rectangle, and one end of job platform forms camshaft cover feeding work
Position, the other end of job platform form cylinder cap feeding station, and the middle position of job platform forms tightening operation station, the work
The first fixed plate and driving that industry platform is equipped with the first guide rail being arranged along its length, is slidably matched with first guide rail
The first driving mechanism that first fixed plate slides along the first rail, first fixed plate are equipped with positioning mechanism and compacting machine
Structure；The portal frame is equipped with the second guide rail being arranged perpendicular to job platform, and the automatic tightening mechanism includes leading with second
Connecting plate that rail is slidably matched is drivingly connected the second driving mechanism that plate is slided along the second guide rail, connect with connecting plate second
Fixed plate, first be arranged in the second fixed plate tighten component and second tightens component, and described first tightens component including setting
Set the third guide rail in the second fixed plate, with the third fixed plate of third guide rail cooperation, for driving third fixed plate along the
The third driving mechanism of three guide rails sliding and several first automatic screwing devices being fixed in third fixed plate, the first automatic tightening
Machine is directed toward tightening operation station downwards, and described second, which tightens component, includes longitudinal rail, cooperates the first cunning with longitudinal rail
Block, the cross slide way being arranged on the first sliding block, with cross slide way cooperation the second sliding block, be fixed on the second sliding block the 4th
Fixed plate, the second automatic screwing device being arranged in the 4th fixed plate, the guide plate being arranged in above the 4th fixed plate and driving
First sliding block the 4th driving mechanism that guide rail slides along longitudinal direction, the 4th fixed plate are equipped with pillar, set on the guide plate
There is arc groove, the pillar is set in arc groove.
Working principle of the present invention: cylinder cap conveys automatically from cylinder cap feeding device, the first fixed plate fortune of cylinder cap device for screwing up
Row is waited at cylinder cap feeding station；Cylinder cap is grabbed and is put at the cylinder cap feeding station of cylinder cap device for screwing up by the second manipulator
The first fixed plate on, it is by positioning mechanism in the first fixed plate and hold-down mechanism that cylinder cap is fixed on the first fixing plate；
First driving mechanism drives the first fixed plate to slide at the camshaft cover feeding station of the job platform other end；First manipulator
The camshaft cover put in order is grabbed from camshaft cover feeding device and camshaft cover is placed on cylinder cap；First driving mechanism
The first fixed plate is driven to run to tightening operation station, the bolt on camshaft cover is automatically tightened by automatic tightening mechanism, institute
After having camshaft cover to tighten completely, the first driving mechanism drives the first fixed plate to run to cylinder cap feeding station；First is mechanical
Cylinder cap is transported to beat at engraving device automatically by hand tightly plays quarter processing, and cylinder cap is transported to discharging dress finally by the first manipulator
It sets place and carries out product discharge, complete the assembly of cylinder cap；If mistake occurs when tightening process for cylinder cap, the first manipulator removes cylinder cap
It is transported at device for repairing, by manually tighten to camshaft cover and manually beating quarter.
As an improvement, first driving mechanism includes the first screw rod, the first nut cooperated with the first screw rod and driving
The first motor of first screw rod, the first nut are connect with the first fixed plate；Second driving mechanism includes the second screw rod, with the
Second nut of two screw rods cooperation drives the second motor of the second nut and the counterweight cylinder of the second motor two sides, institute is arranged in
It states the second nut to connect with connecting plate, the counterweight cylinder is connect downwards and with the upper end of telescopic rod and connecting plate；It is described
Third driving mechanism includes fixed frame, the first cylinder being arranged on fixed frame, and third fixed plate is equipped with block, the first cylinder
Telescopic rod connect with block；4th driving mechanism includes third screw rod, the third nut cooperated with third screw rod and drive
The third motor of dynamic third screw rod.
As an improvement, the positioning mechanism includes the positioning column and cushion block of setting on the first fixing plate；The compacting machine
Structure includes the fixed compression cylinder on the first fixing plate of setting, and compression cylinder is arranged upward vertically, sets at the top of compression cylinder
There is mounting plate, mounting plate is equipped with the through-hole stretched out for telescopic rod, and the telescopic rod of compression cylinder is connect with articulated joint, described hinged
Head is connect with one end of first connecting rod, and the other end of first connecting rod is equipped with briquetting, and the side of mounting plate is equipped with hinged seat, and first connects
The centre of bar and one end of second connecting rod are hinged, and the other end and hinged seat of second connecting rod are hinged.
As an improvement, camshaft cover conveying device includes the first conveying raceway, the feeding that is arranged on the first conveying raceway
Raceway pallet and the accessory pallet cooperated with feeding raceway pallet, the feeding raceway pallet are equipped with more than one assembler
Position, it is several with the matched pedestal of camshaft cover bottom shape, institute in being equipped in assembly station region on the feeding raceway pallet
It states and is equipped with positioning protrusion in assembly area, the accessory pallet cover is on assembly area and the bottom of accessory pallet is equipped with and positioning
The location hole of male cooperation corresponds to base position on the accessory pallet equipped with shape limiting slot similar with camshaft cover shape；
First conveying raceway is equipped with raceway feeding station and raceway loading station.
As an improvement, the camshaft cover feeding device includes rack and two layers or more of the transfer layer in rack,
Every layer of transfer layer includes several transfer passages arranged side by side, and the transfer passage is equipped with Fluency strip, one end of transfer passage
For feed end, the other end is discharge end, and the discharge end is inclined to set, and end is equipped with baffle；Discharge end corresponding first is defeated
Send the loading station on raceway.
As an improvement, first manipulator includes handgrip, the handgrip includes two symmetrically arranged fixture blocks and driving two
5th driving mechanism of fixture block folding, the fixture block includes interconnecting piece and the clamping part that interconnecting piece end is arranged in, interconnecting piece and
Clamping part is mutually perpendicular to, and the medial surface of the clamping part is equipped with plug, and the two sides of the accessory pallet are equipped with corresponding with plug
Jack.
As an improvement, the engraving device of beating automatically includes the 4th guide rail, the slide plate being slidably matched with the 4th guide rail, driving cunning
Plate carves feeding station with quarter machine, one end of the 4th guide rail is beaten automatically along the 6th driving mechanism that the 4th guide rail slides to beat,
The other end be beat carve station, it is described automatically beat quarter machine set on beat quarter station at.
As an improvement, the device for repairing includes reprocessing raceway, manual Da Ke mechanism and manually tightening mechanism, it is described to reprocess
Raceway is equipped with manual beat and carves station and manually tighten station, and manual Da Ke mechanism setting is being beaten at quarter station manually, the hand
Dynamic tightening mechanism, which is located at, to be manually tightened at station；The mechanism that manually tightens includes that the hand tightened on bracket is arranged in more than one
It is dynamic tighten component and with the balance crane that manually tightens component and connect, the component that manually tightens includes being fixed on to tighten on bracket
5th guide rail, the 5th sliding block being slidably matched with the 5th guide rail, the 5th fixed plate connecting with the 5th sliding block, to be set to the 5th fixed
The 6th guide rail on plate, the 6th fixed plate being slidably matched with the 6th guide rail and the first manual in the 6th fixed plate are tightened
Machine；5th fixed plate is equipped with the first handle for driving the 5th fixed plate to be slided along the 5th guide rail, sets in the 6th fixed plate
There is the second handle for driving the 6th fixed plate to be slided along the 6th guide rail.
As an improvement, the side of the 6th fixed plate is equipped with limit plate, limit plate passes through connecting column and the 5th fixed plate
Connection, the side of limit plate are equipped with several arc-shaped slots, and the 6th fixed plate is equipped with gag lever post, and one end of gag lever post is equipped with
The other end of third handle and reset spring, gag lever post bends and is articulated with limit roller, and limit roller and arc-shaped slot cooperate；
6th fixed plate is equipped with turntable, and turntable is equipped with the second manual tightening machine of eccentric setting, if the edge of turntable is equipped with
Dry positioning groove, the 6th fixed plate are equipped with the positioning protrusion cooperated with positioning groove.
As an improvement, the raceway of reprocessing includes upper raceway and lower raceway, the both ends for reprocessing raceway are equipped with elevating mechanism,
The elevating mechanism include support rod, the support plate set on support bar top, lifter plate, the transition raceway on lifter plate and
The 7th driving mechanism for driving lifter plate to move up and down, the support plate are equipped with the notch stretched out for transition raceway, institute
Stating transition raceway can dock with upper raceway and lower raceway.
The beneficial effect of the invention compared with the existing technology is:
Camshaft cover feeding device, camshaft cover conveying device, the first manipulator for camshaft cover feeding, cylinder cap are twisted
Tight device, device for repairing beat engraving device, discharging device, cylinder cap feeding device and for the second of cylinder cap feeding and carrying automatically
The mutually coordinated work of manipulator constitutes full-automatic production line, high production efficiency；The position of the automatic screwing device of automatic screwing device
Set it is adjustable, to adapt to the cylinder cap tightening operation of different model.
Detailed description of the invention
Fig. 1 is layout of the present invention.
Fig. 2 is camshaft cover feeding device structural schematic diagram.
Fig. 3 is the schematic diagram of feeding raceway pallet and the cooperation of accessory pallet.
Fig. 4 is to beat engraving device structural schematic diagram automatically.
Fig. 5 is cylinder cap device for screwing up top view.
Fig. 6 is cylinder cap device for screwing up perspective view.
Fig. 7 is automatic tightening mechanism schematic diagram.
Fig. 8 is the driving structure figure of automatic tightening mechanism.
Fig. 9 is that automatic tightening mechanism drives exploded view.
Figure 10 is device for repairing structural schematic diagram.
Figure 11 is to manually tighten structural scheme of mechanism.
Figure 12 is the first robot manipulator structure schematic diagram.
Specific embodiment
The invention is further explained in the following combination with the attached drawings of the specification.
As shown in Figure 1, a kind of engine camshaft cover fully automated assembly line, including camshaft cover feeding device 1, camshaft
Lid conveying device 2, cylinder cap device for screwing up 4, device for repairing 6, plays quarter dress at the first manipulator 3 for camshaft cover feeding automatically
Set 5, discharging device 8, cylinder cap feeding device 7 and for cylinder cap feeding and the second manipulator 9 of carrying.First manipulator 3
Between camshaft cover feeding device 1 and cylinder cap device for screwing up 4, it is responsible for removing camshaft cover from camshaft cover feeding device 1
It is transported in cylinder cap device for screwing up 4；The cylinder cap device for screwing up 4, discharging device 8, beats 5 and of engraving device at cylinder cap feeding device 7 automatically
Device for repairing 6 is distributed in 9 peripheries of the second manipulator, and the second manipulator 9 is processed for carrying cylinder cap into each device,
First manipulator 3 and the second manipulator 9 are the prior art, and the present embodiment no longer describes in detail.
As shown in Fig. 2, the camshaft cover feeding device 1 includes the defeated of rack 11 and two layers or more in rack 11
Layer 13 is sent, every layer of transfer layer 13 includes several transfer passages arranged side by side, and the transfer passage is equipped with Fluency strip, and conveying is logical
The one end in road is feed end 131, and the other end is discharge end 132, and the discharge end 132 is inclined to set, and end is equipped with baffle；
Camshaft cover is in magazine, and magazine 14 is delivered to discharge end 132 by Fluency strip, and operator can grab in magazine 14
Camshaft cover and being arranged is arranged in camshaft cover conveying device 2.11 bottom of rack is equipped with castor 12, can be with translating cam
The position of shaft-cup feeding device 1, to facilitate operation the operation of personnel.
As shown in figure 3, the camshaft cover conveying device 2 includes the first conveying raceway, is arranged on the first conveying raceway
Feeding raceway pallet 21 and with feeding raceway pallet 21 cooperate accessory pallet 22.The feeding raceway pallet 21 can be
It is moved on one conveying raceway, feeding raceway pallet 21 is equipped with more than one assembly station, on the feeding raceway pallet 21
In being equipped with several and matched pedestal of camshaft cover bottom shape in assembly station region, convex is equipped in the assembly area
Play 11.The accessory pallet 22 covers on assembly area and the bottom of accessory pallet 22 is equipped with the positioning cooperated with positioning protrusion 11
Hole corresponds to base position on the accessory pallet 22 equipped with shape limiting slot 222 similar with camshaft cover shape, sets in limiting slot
There is the claw for clamping workpiece, claw remains clamped condition under the action of torsional spring, and so the first manipulator exists
When transportation tray, workpiece is not fallen out.The conveying raceway is equipped with raceway feeding station and raceway loading station, cam
The discharge end 132 of shaft-cup feeding device 1 is corresponding with raceway loading station, when the operation of feeding raceway pallet 21 to raceway loading station
When place, manually the camshaft cover that camshaft cover feeding device 1 conveys is placed in the limiting slot 222 of accessory pallet 22, due to
The position of limiting slot 222 is corresponding with the installation site of camshaft cover in cylinder cap, therefore 22 entirety of accessory pallet can be carried to
On cylinder cap, to save the time of operation.As shown in figure 12, first manipulator 3 includes handgrip, and the handgrip includes two symmetrical
The fixture block 31 of setting and the 5th driving mechanism of driving two fixture blocks 31 folding, the fixture block 31 include that interconnecting piece 311 and setting exist
The clamping part 312 of 311 end of interconnecting piece, interconnecting piece 311 are mutually perpendicular to clamping part 312, and the medial surface of the clamping part 312 is set
There is plug 313, the two sides of the accessory pallet 22 are equipped with jack 221 corresponding with plug.
As shown in figure 5, the cylinder cap device for screwing up 4 includes job platform 45, the material moving machine being arranged on job platform 45
Automatic tightening mechanism 43 on structure, the portal frame 44 being arranged on job platform 45 and setting device portal frame 44.The operation
Platform 45 is rectangle, and one end of job platform 45 forms camshaft cover feeding station 41, and the other end of job platform 45 is formed
The middle position of cylinder cap feeding station 42, job platform 45 forms tightening operation station 43.As shown in fig. 6, the job platform
45 be equipped with the first guide rail 492 being arranged along its length, the first fixed plate 46 being slidably matched with first guide rail 492 and
The first driving mechanism 49 for driving the first fixed plate 46 to slide along the first guide rail 492；First driving mechanism 49 includes first
Screw rod 493, with the first screw rod 493 cooperation the first nut and drive the first screw rod 493 first motor 491, the first nut with
The connection of first fixed plate 46；Drive the first fixed plate 46 in camshaft cover feeding station 41, cylinder cap by the first driving mechanism 49
It is moved between feeding station 42 and tightening operation station 43, the process realizing feeding and tightening.It is set in first fixed plate 46
There are positioning mechanism and hold-down mechanism；The positioning mechanism includes the positioning column and cushion block being arranged in the first fixed plate 46, positioning
The position of column and cushion block can change, with the position of respective cylinder base portion hole slot；The hold-down mechanism includes that setting is fixed on the
Compression cylinder on one 46 liang of fixed plate is diagonal, compression cylinder are arranged upward vertically, and the top of compression cylinder is installed equipped with cylinder
Plate, cylinder mounting plate are equipped with the through-hole stretched out for telescopic rod, and the telescopic rod of compression cylinder is connect with articulated joint, the articulated joint
It is connect with one end of first connecting rod, the other end of first connecting rod is equipped with briquetting, and the side of mounting plate is equipped with hinged seat, first connecting rod
Centre and second connecting rod one end it is hinged, the other end and hinged seat of second connecting rod are hinged, compression cylinder by driving first
Connecting rod realizes the compression movement of briquetting.As shown in Figs. 7-9, the portal frame 44 is equipped with and is arranged perpendicular to job platform 45
Second guide rail 484,47 automatic tightening mechanism include the connecting plate 471 being slidably matched with the second guide rail 484, are drivingly connected plate
471 along the sliding of the second guide rail 484 the second driving mechanism 48, connect with connecting plate 471 the second fixed plate 473, be arranged the
First in two fixed plates 473, which tightens component and second, tightens component.Second driving mechanism 48 includes the second screw rod, with the
Second nut of two screw rods cooperation drives the second motor 481 of the second nut and the counterweight gas of 481 two sides of the second motor is arranged in
Cylinder 482, second nut are connect with connecting plate 471, the counterweight cylinder 482 downwards and with telescopic rod and connecting plate
471 upper end connection, counterweight cylinder 482 mitigate the load of the second screw rod for balancing gravity suffered by connecting plate 471.It is described
First tightens the third that component includes the third guide rail 4781 being arranged in the second fixed plate 473, cooperates with third guide rail 4781
Fixed plate 474, the third driving mechanism 478 for driving third fixed plate 474 to slide along third guide rail 4781 and it is fixed on
Several first automatic screwing devices 476 in three fixed plates 474；The third driving mechanism 478 includes fixed frame, is arranged in fixation
The first cylinder 4782 on frame, third fixed plate 474 are equipped with block 4783, the telescopic rod and block 4783 of the first cylinder 4782
Connection；First automatic screwing device 476 is directed toward tightening operation station 43 downwards, solid by third driving mechanism 478 and third
The cooperation of fixed board 474, thus it is possible to vary the front-rear position of the first automatic screwing device 476.Described second tightens component leads including longitudinal
Rail 4797 cooperates the first sliding block 4798, the cross slide way 4796 being arranged on the first sliding block 4798 and cross with longitudinal rail 4797
Second sliding block of the cooperation of direction guiding rail 4796, is arranged in the 4th fixed plate 475 the 4th fixed plate 475 being fixed on the second sliding block
On the second automatic screwing device 477, the top of the 4th fixed plate 475 is set guide plate 4793 and driving 4798 edge of the first sliding block
The 4th driving mechanism 479 that longitudinal rail 4797 slides；4th driving mechanism 479 includes third screw rod and third screw rod
The third nut 4792 of cooperation and the third motor 4791 of driving third screw rod；4th fixed plate 475 is equipped with pillar
4799, the guide plate 4793 is equipped with arc groove 4794, and the pillar 4799 is set in arc groove 4794；4th driving mechanism
When guide rail 4797 is mobile along longitudinal direction, the 4th fixed plate 475 moves 479 the 4th fixed plates 475 of driving along cross slide way 4796, indulges
Direction guiding rail 4797 runs pillar 4799 in arc groove 4794 with the cooperation of cross slide way 4796, to realize the second automatic screwing device
The requirement of 477 arcuate movement track adapts to the particular/special requirement that cylinder cap edge cam shaft-cup tightens position.
As shown in figure 4, the slide plate for beating engraving device 5 automatically and including the 4th guide rail 52, being slidably matched with the 4th guide rail 52
51, driving slide plate 51 slide along the 4th guide rail 52 the 6th driving mechanism and automatic quarter machine 55 is made.The 4th driving mechanism packet
Include third screw rod 53, the third nut cooperated with third screw rod 53 and the third motor 54 for driving third screw rod 53.Described 4th
One end of guide rail 52 is beat to carve feeding station, and the other end is beat to carve station, and the quarter machine 55 of beating automatically is set on beating at quarter station, the
Two manipulators 9 by complete the cylinder cap tightened be carried to beat engraving device 5 automatically beat quarter feeding station, cylinder cap is transported to by slide plate 51
It beats and carves station, make quarter machine 55 automatically and cylinder cap is carried out to play quarter processing, after the completion, slide plate 51, which transports cylinder cap back to beat, carves feeding station,
Until cylinder cap is carried to next process by the second manipulator 9.
As shown in Figure 10, the device for repairing 6 includes reprocessing raceway 52, manual Da Ke mechanism 53 and manually tightening mechanism
54.The raceway 52 of reprocessing equipped with beating quarter station manually and manually tightening station, is beating manually by the manual setting of Da Ke mechanism 53
Carve at station, it is described manually tighten mechanism 54 and be located at manually tighten at station.The mechanism 54 that manually tightens includes more than one
Be arranged in tighten on bracket manually tighten component and with the balance crane 55 that manually tightens component and connect.As shown in figure 11, described
Manually tightening component includes being fixed on the 5th guide rail tightened on bracket, the 5th sliding block being slidably matched with the 5th guide rail, with the
The 5th fixed plate 5410, the 6th guide rail 5409 in the 5th fixed plate 5410 and the 6th guide rail 5409 of five sliding blocks connection
The 6th fixed plate 54103 being slidably matched and the first manual tightening machine 5411 in the 6th fixed plate 54103.Described 5th
Fixed plate 5410 is equipped with the first handle 5402 for driving the 5th fixed plate 5410 to be slided along the 5th guide rail, the 6th fixed plate
54103 are equipped with the second handle 5404 for driving the 6th fixed plate 54103 to be slided along the 6th guide rail 5409.6th fixed plate
54103 side is equipped with limit plate 5406, and limit plate 5406 is connect by connecting column with the 5th fixed plate 5410, limit plate 5406
Side be equipped with several arc-shaped slots 5407, the 5th fixed plate 5410 be equipped with gag lever post 5408, the one of gag lever post 5408
End is equipped with third handle 5405 and reset spring 5414, and the other end of gag lever post bends and be articulated with limit roller, limits roller
Cooperate with arc-shaped slot 5407.6th fixed plate 54103 is equipped with turntable 5412, and turntable 5412 is equipped with eccentric setting
Second manual tightening machine 5415, the edge of turntable 5412 are equipped with several positioning grooves, the 6th fixed plate 54103 be equipped with
The positioning protrusion 5413 of positioning groove cooperation.As shown in Figure 10, the raceway 52 of reprocessing includes upper raceway 522 and lower raceway 521,
The both ends for reprocessing raceway 52 are equipped with elevating mechanism 51, and the elevating mechanism 51 includes support rod, the branch set on support bar top
Fagging 511, lifter plate 512, the transition raceway 513 on lifter plate 512 and for driving that lifter plate 512 moves up and down
Seven driving mechanisms, the support plate 511 are equipped with the notch stretched out for transition raceway 513, and the transition raceway 513 can be with upper rolling
Road 522 and the docking of lower raceway 521.The cylinder cap reprocessed is sent by the second manipulator 9 to first elevating mechanism 51, first lifting
The cylinder cap reprocessed is transferred to upper raceway 522 by mechanism 51, and is delivered to after making quarter machine manually and manually tightening mechanism 54 the
Cylinder cap is dropped at lower raceway 521 and cylinder cap is driven to enter lower raceway by two elevating mechanisms 51, second elevating mechanism 51
521, it finally returns to from lower raceway 521 to first elevating mechanism 51, returning to cylinder cap can be grabbed by the second manipulator 9
Position.
The cylinder cap feeding device 7 includes two feeding raceways, for conveying cylinder cap.The discharging device 8 includes two
Discharge raceway, is used for conveying products.
Working principle of the present invention: cylinder cap conveys automatically from cylinder cap feeding device 7, the first fixed plate of cylinder cap device for screwing up 4
46 run to waiting at cylinder cap feeding station 42；Cylinder cap is grabbed and is put on the cylinder cap of cylinder cap device for screwing up 4 by the second manipulator 9
Expect in the first fixed plate 46 at station 42, is fixed on cylinder cap by positioning mechanism in the first fixed plate 46 and hold-down mechanism
In first fixed plate 46；The first fixed plate 46 of first driving mechanism 49 driving slides into the camshaft cover of 45 other end of job platform
At feeding station 41；First manipulator 3 grabs the camshaft cover put in order from camshaft cover feeding device 1 and by camshaft cover
It is placed on cylinder cap；First driving mechanism 49 drives at the operation to tightening operation station 43 of the first fixed plate 46, automatic screwing device
Structure automatically tightens the bolt on camshaft cover, and after all camshaft covers are tightened completely, the first driving mechanism 49 driving first is solid
At the operation to cylinder cap feeding station 42 of fixed board 46；Cylinder cap is transported to beat at engraving device 5 automatically and tightly beat at quarter by the first manipulator 3
Cylinder cap is transported to progress product discharge at discharging device 8 finally by the first manipulator 3, completes the assembly of cylinder cap by reason；If cylinder
It covers and mistake occurs when tightening process, cylinder cap is carried at device for repairing 6 by the first manipulator 3, by manually to camshaft cover
Tighten and manually beats quarter.
Claims (10)
1. a kind of engine camshaft cover fully automated assembly line, it is characterised in that: including camshaft cover feeding device, camshaft cover
Conveying device, cylinder cap device for screwing up, device for repairing, beats engraving device, discharging at the first manipulator for camshaft cover feeding automatically
Device, cylinder cap feeding device and for cylinder cap feeding and the second manipulator of carrying；First manipulator is located at camshaft cover
Between feeding device and cylinder cap device for screwing up, the cylinder cap device for screwing up, discharging device, plays quarter dress at cylinder cap feeding device automatically
Set the periphery that the second manipulator is distributed in device for repairing；The cylinder cap device for screwing up includes job platform, is arranged in operation horizontal
Material moving device on platform, the automatic tightening mechanism of the portal frame being arranged on job platform and setting on the gantry, the work
Industry platform is rectangle, and one end of job platform forms camshaft cover feeding station, and the other end of job platform is formed on cylinder cap
Expect station, the middle position of job platform forms tightening operation station, and the job platform is equipped with to be arranged along its length
First guide rail, the first fixed plate being slidably matched with first guide rail and the first fixed plate of driving slide along the first rail the
One driving mechanism, first fixed plate are equipped with positioning mechanism and hold-down mechanism；The portal frame is equipped with perpendicular to operation
Second guide rail of platform setting, the automatic tightening mechanism include the connecting plate being slidably matched with the second guide rail, are drivingly connected plate
Along the sliding of the second guide rail the second driving mechanism, connect with connecting plate the second fixed plate, be arranged in the second fixed plate the
One tightens component and second tightens component, described first tighten component include the third guide rail being arranged in the second fixed plate, with
Third fixed plate, the third driving mechanism and fixation for driving third fixed plate to slide along third guide rail of third guide rail cooperation
Several first automatic screwing devices in third fixed plate, the first automatic screwing device are directed toward tightening operation station, institute downwards
It states second and tightens component and include longitudinal rail, lead with the first sliding block of longitudinal rail cooperation, the transverse direction that is arranged on the first sliding block
Rail, the 4th fixed plate being fixed on the second sliding block, is arranged in the 4th fixed plate the second sliding block cooperated with cross slide way
Second automatic screwing device, the guide plate being arranged in above the 4th fixed plate and driving the first sliding block along longitudinal direction guide rail sliding the 4th
Driving mechanism, the 4th fixed plate are equipped with pillar, and the guide plate is equipped with arc groove, and the pillar is set to arc groove
It is interior.
2. a kind of engine camshaft cover fully automated assembly line according to claim 1, it is characterised in that: described first drives
Motivation structure includes the first screw rod, the first motor with the first screw rod of the first nut of the first screw rod cooperation and driving, the first nut
It is connect with the first fixed plate；Second driving mechanism include the second screw rod, with the second nut of the second screw rod cooperation, driving the
Second motor of two nuts and the counterweight cylinder that the second motor two sides are arranged in, second nut is connect with connecting plate, described
Counterweight cylinder is downwards and the upper end of its telescopic rod and connecting plate connects；The third driving mechanism includes fixed frame, setting
The first cylinder on fixed frame, third fixed plate are equipped with block, and the telescopic rod of the first cylinder is connect with block；Described 4th
Driving mechanism includes third screw rod, the third motor with the third nut of third screw rod cooperation and driving third screw rod.
3. a kind of engine camshaft cover fully automated assembly line according to claim 1, it is characterised in that: the localization machine
Structure includes the positioning column and cushion block of setting on the first fixing plate；The hold-down mechanism includes that setting is fixed on the first fixing plate
Compression cylinder, compression cylinder is arranged upward vertically, and the top of compression cylinder is equipped with mounting plate, and mounting plate is equipped with for telescopic rod
The telescopic rod of the through-hole of stretching, compression cylinder is connect with articulated joint, and one end connection of the articulated joint and first connecting rod, first connects
The other end of bar is equipped with briquetting, and the side of mounting plate is equipped with hinged seat, and the centre of first connecting rod and one end of second connecting rod are hinged,
The other end of second connecting rod and hinged seat are hinged.
4. a kind of engine camshaft cover fully automated assembly line according to claim 1, it is characterised in that: camshaft cover is defeated
Device is sent to include the first conveying raceway, the feeding raceway pallet being arranged on the first conveying raceway and cooperate with feeding raceway pallet
Accessory pallet, the feeding raceway pallet is equipped with more than one assembly station, in assembly on the feeding raceway pallet
It is equipped with several and matched pedestal of camshaft cover bottom shape in station area, is equipped with convex in the assembly station region
It rising, the accessory pallet cover is on assembly station region and the bottom of accessory pallet is equipped with the location hole cooperated with positioning protrusion,
Base position is corresponded on the accessory pallet equipped with shape limiting slot similar with camshaft cover shape；On first conveying raceway
Equipped with raceway feeding station and raceway loading station.
5. a kind of engine camshaft cover fully automated assembly line according to claim 4, it is characterised in that: the camshaft
Lid feeding device includes rack and two layers or more of the transfer layer in rack, and every layer of transfer layer includes several arranged side by side
Transfer passage, the transfer passage are equipped with Fluency strip, and one end of transfer passage is feed end, and the other end is discharge end, described
Discharge end is inclined to set, and end is equipped with baffle；Loading station on corresponding first conveying raceway of discharge end.
6. a kind of engine camshaft cover fully automated assembly line according to claim 4, it is characterised in that: first machine
Tool hand includes handgrip, and the handgrip includes the 5th driving mechanism of two symmetrically arranged fixture blocks and driving two fixture blocks folding, described
Fixture block includes interconnecting piece and the clamping part that interconnecting piece end is arranged in, and interconnecting piece is mutually perpendicular to clamping part, the clamping part
Medial surface is equipped with plug, and the two sides of the accessory pallet are equipped with jack corresponding with plug.
7. a kind of engine camshaft cover fully automated assembly line according to claim 1, it is characterised in that: described to beat automatically
Engraving device includes the 4th guide rail, the slide plate being slidably matched with the 4th guide rail, the 6th driving for driving slide plate to slide along the 4th guide rail
Feeding station is carved with quarter machine, one end of the 4th guide rail is beaten automatically to beat by mechanism, and the other end is to beat quarter station, described to beat automatically
Quarter machine is set to beat and carve at station.
8. a kind of engine camshaft cover fully automated assembly line according to claim 1, it is characterised in that: described to reprocess dress
Set including reprocessing raceway, manual Da Ke mechanism and manually tightening mechanism, it is described reprocess raceway and be equipped with beat quarter station and hand manually
Dynamic to tighten station, manual Da Ke mechanism setting is being beaten at quarter station manually, it is described manually tighten mechanism and be located at manually tighten station
Place；It is described manually tighten mechanism include more than one be arranged in tighten on bracket manually tighten component and with manually tighten component
The balance crane of connection, the component that manually tightens includes being fixed on the 5th guide rail tightened on bracket, matching with the sliding of the 5th guide rail
The 5th sliding block closed, the 5th fixed plate being connect with the 5th sliding block, the 6th guide rail in the 5th fixed plate and the 6th guide rail
The 6th fixed plate being slidably matched and the first manual tightening machine in the 6th fixed plate；5th fixed plate, which is equipped with, drives
The first handle for sliding the 5th fixed plate along the 5th guide rail, the 6th fixed plate, which is equipped with, drives the 6th fixed plate along the 6th guide rail
The second handle of sliding.
9. a kind of engine camshaft cover fully automated assembly line according to claim 8, it is characterised in that: the described 6th is solid
The side of fixed board is equipped with limit plate, and limit plate is connect by connecting column with the 6th fixed plate, and the side of limit plate is equipped with several arcs
Shape card slot, the 5th fixed plate are equipped with gag lever post, and one end of gag lever post is equipped with third handle and reset spring, gag lever post
The other end bends and is articulated with limit roller, and limit roller and arc-shaped slot cooperate；6th fixed plate is equipped with turntable, turns
Disk is equipped with the second manual tightening machine of eccentric setting, and the edge of turntable is equipped with several positioning grooves, in the 6th fixed plate
Equipped with the positioning protrusion cooperated with positioning groove.
10. a kind of engine camshaft cover fully automated assembly line according to claim 8, it is characterised in that: described to reprocess
Raceway includes upper raceway and lower raceway, and the both ends for reprocessing raceway are equipped with elevating mechanism, and the elevating mechanism includes support rod, sets
In the support plate of support bar top, lifter plate, the transition raceway on lifter plate and for drive lifter plate move up and down
7th driving mechanism, the support plate are equipped with the notch that stretches out for transition raceway, the transition raceway can with upper raceway and under
Raceway docking.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710260337.XA CN106944820B (en) | 2017-04-20 | 2017-04-20 | A kind of engine camshaft cover fully automated assembly line |
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| CN201710260337.XA CN106944820B (en) | 2017-04-20 | 2017-04-20 | A kind of engine camshaft cover fully automated assembly line |
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| CN106944820B true CN106944820B (en) | 2018-12-11 |
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Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107717371A (en) * | 2017-09-21 | 2018-02-23 | 温州职业技术学院 | Automotive engine loads onto the manipulator center of silk device |
| CN107443091B (en) * | 2017-09-21 | 2019-06-28 | 温州职业技术学院 | Automotive engine loads onto silk device |
| CN108581447A (en) * | 2018-04-26 | 2018-09-28 | 温州瑞明工业股份有限公司 | The camshaft cover automatic assembling apparatus of multi-type cylinder cover |
| CN108857370A (en) * | 2018-09-10 | 2018-11-23 | 苏州华维乐自动化科技有限公司 | A kind of simple platform machine four-head synchronization the screwed lock equipment |
| CN108857352B (en) * | 2018-09-21 | 2020-05-29 | 安徽江淮汽车集团股份有限公司 | Simulation cylinder cap dismounting device |
| CN109128777B (en) * | 2018-10-15 | 2020-06-23 | 上海交大智邦科技有限公司 | Automatic assembling method for camshaft bush cover of engine |
| CN109590723B (en) * | 2019-01-30 | 2020-05-15 | 诸暨市众创机械设备厂 | Automatic screw fixing device of pressure switch |
| CN110216460A (en) * | 2019-07-03 | 2019-09-10 | 广州珀锐赛斯智能装备有限公司 | A kind of engine timing chain cover tightening machine |
| CN111730320B (en) * | 2020-06-28 | 2021-12-14 | 安徽巨一科技股份有限公司 | Multi-shaft screwing device for assembling camshaft cover of automobile engine |
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| DE10327046A1 (en) * | 2003-06-16 | 2005-01-05 | Schäfer, August Wilhelm | Method for assembly of cam shaft, incorporating several stations for adjusting and positioning of individual cams |
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| CN106944820A (en) | 2017-07-14 |
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