CN106942983A - 一种草席绒地毯加工方法 - Google Patents

一种草席绒地毯加工方法 Download PDF

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CN106942983A
CN106942983A CN201710028688.8A CN201710028688A CN106942983A CN 106942983 A CN106942983 A CN 106942983A CN 201710028688 A CN201710028688 A CN 201710028688A CN 106942983 A CN106942983 A CN 106942983A
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processing method
agent
weaving
straw mat
temperature
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李林春
李锋
严志波
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Yancheng Li Kai Wool Product Co Ltd
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Yancheng Li Kai Wool Product Co Ltd
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    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G27/00—Floor fabrics; Fastenings therefor
    • A47G27/02—Carpets; Stair runners; Bedside rugs; Foot mats
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
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    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
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    • B32—LAYERED PRODUCTS
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    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/306—Resistant to heat
    • B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/726—Permeability to liquids, absorption
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00—Floor coverings
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Abstract

本发明提供一种草席绒地毯加工方法，包括以下步骤：（1）地毯织造：面料采用150D优质冰冷丝，经过多臂双层提花织造机织造而成面料；（2）后整理步骤中：印花：采用平网机械印花；固色：固色蒸箱温度为135℃，蒸箱压力为3公斤，浅色品种保温20分钟，深色品种保温45分钟；其中利用轧车添加助剂，水洗：水洗水温为35℃，12槽水洗机进行多槽水洗；水温在10℃开始加入抗静电剂，加入在第十二槽完成；烫光整理要求：温度190℃，速度19米/分钟；烘干；（3）复合；（4）缝制及检验；（5）包装。本发明的有益效果：结构紧密，无绒毛外露，采用优质冰凉丝作原料，地毯结构紧密美观及环保耐用，体感温差4‑5度，夏季使用有舒适感，抗菌防蛀，美观环保。

Description

一种草席绒地毯加工方法
技术领域
本发明涉及一种草席绒地毯加工方法。
背景技术
在纺织行业家纺产品中，品种较多，有云丝纤维地毯和化学纤维地毯，有手工地毯与机制地毯之分，在这些产品中，多以绒面为主，由于这些绒面地毯在使用过程中，会有杂质垃圾灰尘等嵌入绒毛中，不易清洁剔除，很不方便，而且绒毛易脱落、倒伏，还会造成环境污染，极个别产品还会引起人体皮肤过敏等。而且夏季使用会炎热不舒服，不能提供舒适感，需要提供一种夏天使用提供凉爽舒适的地毯的加工方法。
发明内容
本发明提供一种草席绒地毯加工方法，结构紧密，无绒毛外露，采用优质冰凉丝作原料，地毯结构紧密美观及环保耐用，体感温差4-5度，夏季使用有舒适感，抗菌防蛀，美观环保。
本发明是通过以下技术方案实现的：一种草席绒地毯加工方法，包括以下步骤：（1）地毯织造：面料采用150D优质冰冷丝，经过多臂双层提花织造机织造而成面料；
（2）后整理步骤中：印花：采用平网机械印花，用优120目网筛布，车速每分钟30米；
固色：固色蒸箱温度为135℃，蒸箱压力为3公斤，浅色品种保温20分钟，深色品种保温45分钟；
其中利用轧车添加助剂，助剂包括抗菌防臭剂、防水剂、拒油拒污剂和环保阻燃剂混合在一起。
水洗：水洗水温为35℃，12槽水洗机进行多槽水洗；水温在10℃开始加入抗静电剂，加入在第十二槽完成；烫光整理要求：温度190℃，速度19米/分钟；
烘干：10级烘箱烘干机，第1级洪箱温度80℃，2-4级烘箱温度95℃，5-7级烘箱温度105℃，8-9级烘箱温度135℃，第10级烘箱130℃；
（3）复合；与无纺布、海绵复合而成；（4）缝制及检验；（5）成品包装。
作为本发明的进一步改进在于：其中步骤（1）地毯织造中经纬密度22*28.5英寸，控制面料下机克重控制在235克/平方米。
作为本发明的进一步改进在于：步骤（1）织造时面丝采用100%的150D涤纶冰凉丝，底丝采用25%的150D冰凉丝。
作为本发明的进一步改进在于：其中抗菌防臭剂：酒精30%，氢氢氧化铵35%，硝酸银35%。抗静电剂：高分子聚醚10%及90%的水中和。防水剂：氟碳化合物100%。拒油拒污剂：氟碳化合物100%；环保阻燃剂：磷氨类液剂100%。
作为本发明的进一步改进在于：其中步骤（4）中的缝制包边采用强力呢绒包边带。
作为本发明的进一步改进在于：其中轧车车速为每分钟8-10米；水浸式加工，车速小于等于每分钟10米。
本发明的有益效果：（1）地毯凉感比常温低3-4度。抗菌率达到百分之九十八点五。抗静电效果达到百分之百，防水拒油拒污率达到百分之九十。阻燃效果达到百分之八十五。
（2）毯面斜纹效果较好，立体感强，采用特殊材质，经过加工后的地毯结构紧密美观及环保、耐用；机织布面料可直接接触人体皮肤，不会引起过敏，清洁方便，即可用吸尘器清洁又可水洗
(3)材料加用海绵更保暖吸湿和柔软舒适脚感好，不变形，不脱绒，自然杀菌;
（4）加工操作科学合理。
具体实施方式
本实施例的一种草席绒地毯加工方法，包括以下步骤：（1）地毯织造：面料采用150D优质冰冷丝，经过多臂双层提花织造机织造而成面料；织造时面丝采用100%的150D涤纶冰凉丝，底丝采用25%的150D冰凉丝；地毯织造中经纬密度22*28.5英寸，控制面料下机克重控制在235克/平方米。
（2）后整理步骤中：印花：采用平网机械印花，用优120目网筛布，车速每分钟30米；
固色：固色蒸箱温度为135℃，蒸箱压力为3公斤，浅色品种保温20分钟，深色品种保温45分钟；
其中利用轧车添加助剂，助剂包括抗菌防臭剂、防水剂、拒油拒污剂和环保阻燃剂混合在一起。
水洗：水洗水温为35℃，12槽水洗机进行多槽水洗；水温在10℃开始加入抗静电剂，加入在第十二槽完成；烫光整理要求：温度190℃，速度19米/分钟；
烘干：10级烘箱烘干机，第1级洪箱温度80℃，2-4级烘箱温度95℃，5-7级烘箱温度105℃，8-9级烘箱温度135℃，第10级烘箱130℃；
（3）复合；与无纺布、海绵复合而成；（4）缝制及检验；缝制包边采用强力呢绒包边带（5）成品包装。
作为本发明的进一步改进在于：其中抗菌防臭剂：酒精30%，氢氢氧化铵35%，硝酸银35%。抗静电剂：高分子聚醚10%及90%的水中和。防水剂：氟碳化合物100%。拒油拒污剂：氟碳化合物100%；环保阻燃剂：磷氨类液剂100%。
其中轧车车速为每分钟9米；水浸式加工，车速小于等于每分钟10米。
本实施例的有益效果：（1）地毯凉感比常温低3-4度。抗菌率达到百分之九十八点五。抗静电效果达到百分之百，防水拒油拒污率达到百分之九十。阻燃效果达到百分之八十五。
（2）毯面斜纹效果较好，立体感强，采用特殊材质，经过加工后的地毯结构紧密美观及环保、耐用；机织布面料可直接接触人体皮肤，不会引起过敏，清洁方便，即可用吸尘器清洁又可水洗
(3)材料加用海绵更保暖吸湿和柔软舒适脚感好，不变形，不脱绒，自然杀菌;
（4）加工操作科学合理，工作效率高。

Claims (6)

1.一种草席绒地毯加工方法，其特征在于：包括以下步骤：（1）地毯织造：面料采用150D优质冰冷丝，经过多臂双层提花织造机织造而成面料；
（2）后整理步骤中：印花：采用平网机械印花，用优120目网筛布，车速每分钟30米；
固色：固色蒸箱温度为135℃，蒸箱压力为3公斤，浅色品种保温20分钟，深色品种保温45分钟；
其中利用轧车添加助剂，助剂包括抗菌防臭剂、防水剂、拒油拒污剂和环保阻燃剂混合在一起；
水洗：水洗水温为35℃，12槽水洗机进行多槽水洗；水温在10℃开始加入抗静电剂，加入在第十二槽完成；烫光整理要求：温度190℃，速度19米/分钟；
烘干：10级烘箱烘干机，第1级洪箱温度80℃，2-4级烘箱温度95℃，5-7级烘箱温度105℃，8-9级烘箱温度135℃，第10级烘箱130℃；
（3）复合；与无纺布、海绵复合而成；（4）缝制及检验；（5）成品包装。
2.根据权利要求1所述的一种草席绒地毯加工方法，其特征在于：其中步骤（1）地毯织造中经纬密度22*28.5英寸，控制面料下机克重控制在235克/平方米。
3.根据权利要求1所述的一种草席绒地毯加工方法，其特征在于：步骤（1）织造时面丝采用100%的150D涤纶冰凉丝，底丝采用25%的150D冰凉丝。
4.根据权利要求1所述的一种草席绒地毯加工方法，其特征在于：其中抗菌防臭剂：酒精30%，氢氢氧化铵35%，硝酸银35%；抗静电剂：高分子聚醚10%及90%的水中和；防水剂：氟碳化合物100%；拒油拒污剂：氟碳化合物100%；环保阻燃剂：磷氨类液剂100%。
5.根据权利要求1所述的一种草席绒地毯加工方法，其特征在于：其中步骤（4）中的缝制包边采用强力呢绒包边带。
6.根据权利要求1所述的一种草席绒地毯加工方法，其特征在于： 其中轧车车速为每分钟8-10米；水浸式加工，车速小于等于每分钟10米。
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CN101476207A (zh) * 2008-12-19 2009-07-08 常熟市锦绣经纬编有限公司 经编涤纶粒粒绒地毯及其加工方法
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CN101012598A (zh) * 2007-01-31 2007-08-08 胡永伟 阳离子bcy毛毯涤纶纤维超薄型毛毯及其生产方法
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