CN106938390B - Dry coke quenching burnt tank carrier loader installation method in bulk - Google Patents
Dry coke quenching burnt tank carrier loader installation method in bulk Download PDFInfo
- Publication number
- CN106938390B CN106938390B CN201610001448.4A CN201610001448A CN106938390B CN 106938390 B CN106938390 B CN 106938390B CN 201610001448 A CN201610001448 A CN 201610001448A CN 106938390 B CN106938390 B CN 106938390B
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- Prior art keywords
- burnt tank
- carrier loader
- burnt
- welding
- bulk
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/006—Vehicles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P2700/00—Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
- B23P2700/50—Other automobile vehicle parts, i.e. manufactured in assembly lines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Coke Industry (AREA)
Abstract
A kind of dry coke quenching burnt tank carrier loader installation method in bulk, it is characterised in that the following steps are included: a level measures dry coke quenching track level measuring and checks and accepts；B finds out position and its correlation of each travelling wheel (6) according to dry coke quenching burnt tank carrier loader design drawing in bulk；The vehicle frame (12) of round coke tank truck is lifted on travelling wheel (6) by c with crane；The designated position on crane lifting to vehicle frame by the guide post of round coke tank truck and braced frame (1) d；E puts backing plate on the ground；After f measures and adjust the levelness of rotating disk, burnt tank bottom is lifted in the rotating disk of vehicle frame；G determines the route of lubrication and hydraulic pipeline referring to design drawing；Electric panel room, control room, turntable positioning device and emergency generator are installed on design drawing on designated position by h；I coke tank carrier loader trial operation.The advantages of present invention has rationally effectively arrangement working procedure, effectively utilizes site operation place, shortens the construction time and ensure construction safety.
Description
Technical field
The present invention relates to a kind of material carrier loader installation methods, specifically, being a kind of dry coke quenching burnt tank carrier loader in bulk
Installation method.
Background technique
Dry coke quenching burnt tank carrier loader in bulk was rectangle coke tank truck originally, and original design fortune needs a rectangle coke tank truck and one when burnt
A electric locomotive, occupied space volume is big, and it is burnt inconvenient to transport, easy mass problem after installation.
Therefore known rectangle coke tank truck there are problems that it is above-mentioned various inconvenient and.
Summary of the invention
The purpose of the present invention is to propose a kind of dry coke quenching burnt tank carrier loader installation side in bulk of improved round coke tank truck
Method.
It is another object of the present invention to propose a kind of dry coke quenching for rationally effectively arranging working procedure burnt tank delivery in bulk
Vehicle installation method.
To achieve the above object, the technical solution of the invention is as follows:
A kind of dry coke quenching burnt tank carrier loader installation method in bulk, is installed according to the design drawing of improved round coke tank truck,
Burnt tank carrier loader includes the skeleton unit that burnt tank, upper bracket, octagonal beam, rotating arm, vehicle frame are constituted；Burnt tank set burnt tank top,
Burnt tank middle part, burnt pot bottom, burnt tank bottom, and mutually sequentially link together, burnt tank is cylinder-shaped, grid-like framework,
Its inside upper edge hole flare, middle part is cylindrical shape, and lower part is funnel-shaped；Upper bracket, octagonal beam, rotating arm constitute burnt tank
Lift unit；The various parts of dry coke quenching burnt tank carrier loader in bulk with loose mail transport to peace after making previously according to design drawing
It is installed at dress scene, it is characterised in that the following steps are included:
A, dry coke quenching track level measuring is measured with level and check and accept；
B, position and its correlation of each travelling wheel are found out according to dry coke quenching burnt tank carrier loader design drawing in bulk, and
Each travelling wheel location point is set on dry coke quenching track, burnt tank carrier loader travelling wheel is lifted into designated position with crane, and will walk
Row wheel is fixed temporarily；
C, the vehicle frame of round coke tank truck is lifted on travelling wheel with crane, by dry coke quenching burnt tank carrier loader design drawing in bulk
After paper adjusts height of chassis above ground and position precision, the fixed vehicle frame of bolt and travelling wheel are tightened；Middle concave shelves position on vehicle frame
Rotating disk is installed；
D, it by designated position in the guide post of round coke tank truck and braced frame crane lifting to vehicle frame, will be led with bolt
It is fixed on vehicle frame to column and braced frame, the place for needing to weld is welded；
E, backing plate is put on the ground, and the octagonal beam for being divided into 4 parts is placed on above backing plate and is spliced, welding procedure is carried out and comments
Fixed, welding procedure has:
Coke tank truck material is Q345-B；
By the levelling positioning of octagonal fine strain of millet, adjusts size and meet drawing requirement；
Grinding process weld groove and its surrounding prevent sundries from influencing welding quality；
Each 100mm in weld seam two sides is preheating to 100 DEG C or more with welding gun before weldering；
It using ER50-6 welding wire multi-pass welding, requires to be welded with ultrasonic examination second level, each layer is hammered into shape with weldering
Welding Residual Stress Relieving by Hammer Peening
Stomata, slag inclusion, undercut welding defect are checked for after welding, carry out the inspection of ultrasonic examination second level after appearance is qualified
It surveys.
Weld together after leveling, then rotating arm and upper bracket are welded on above octagonal beam, finally needs to carry out
Ultrasonic examination, it is ensured that welding quality；Rotating arm, upper bracket, octagonal beam welding assembly integral hoisting are fixed on vehicle frame；
F, measurement and after adjusting the levelness of rotating disk, burnt tank bottom is lifted in the rotating disk of vehicle frame, then by burnt tank
Burnt pot bottom, in the middle part of burnt tank, burnt tank top successively put well, screwde on, and need the place welded to be welded several, so
Burnt tank liner plate is packed into inside burnt tank afterwards；
G, it referring to design drawing, determines the route of lubrication and hydraulic pipeline and successively checks pipeline after piping welding, protect
It is unobstructed to demonstrate,prove all pipelines, clog-free, leakage phenomenon；
H, electric panel room, control room, turntable positioning device and emergency generator are installed on design drawing on designated position；
I, burnt tank carrier loader trial operation, reference standard run each equipment on burnt tank carrier loader, check each equipment operation condition,
Burnt tank carrier loader traveling burnt tank rotation, is promoted, coke tank bottom door opening and closing situation, guarantees normal operation.
Dry coke quenching of the invention burnt tank carrier loader installation method in bulk can also be using technical measures below come further
It realizes.
Method above-mentioned, wherein the upper bracket of the lift unit, octagonal beam, rotating arm are installed and welded on ground
Connect operation.
Method above-mentioned, wherein after the upper bracket of the lift unit, octagonal beam, rotating arm are welded on ground
Seam inspection.
After adopting the above technical scheme, dry coke quenching of the invention burnt tank carrier loader installation method in bulk has the advantage that
1, working procedure is rationally effectively arranged, the space of equipment and the sequence of installation is fully considered, effectively utilizes scene
Construction site shortens the construction time；
2, when tank lifting device of focusing carries out welding installation, using the method constructed on ground, not only to weld
It connects quality to be guaranteed, but also equipment installation becomes safer, easier, it is ensured that construction safety；
3, burnt tank lifting device can directly carry out seam inspection after ground welding is good, avoid and carry out in high-altitude
Flaw detection, it is convenient and safe.
Detailed description of the invention
Fig. 1 is the burnt tank carrier loader structural schematic diagram of the embodiment of the present invention.
In figure: 1 braced frame, 2 octagonal beams, 3 burnt tank tops, 4 upper brackets, 5 electrical and control rooms, 6 travelling wheels, 7 rotations
Pivoted arm, 8 burnt tanks middle parts, 9 burnt pot bottoms, 10 coke tank bottom doors, 11 rotating disks, 12 vehicle frames, 13 emergency generators.
Specific embodiment
With reference to embodiments and its attached drawing further explains the present invention.
Embodiment 1
Dry coke quenching of the invention burnt tank carrier loader installation method in bulk, pacifies according to the design drawing of improved round coke tank truck
Dress, burnt tank carrier loader include the skeleton unit that burnt tank, upper bracket, octagonal beam, rotating arm, vehicle frame are constituted；Burnt tank is set on burnt tank
Portion, burnt tank middle part, burnt pot bottom, burnt tank bottom, and mutually sequentially link together, burnt tank is cylinder-shaped, latticed frame
Frame, inside upper edge hole flare, middle part is cylindrical shape, and lower part is funnel-shaped；Upper bracket, octagonal beam, rotating arm are constituted
Burnt tank lift unit；The various parts of dry coke quenching burnt tank carrier loader in bulk are transported after making previously according to design drawing with loose mail
It is installed to erecting bed.
Dry coke quenching of the invention burnt tank carrier loader installation method in bulk according to working procedure, focus step by step tank carrier loader into
Row installation, specific process are as follows: preparation of construction-basis examination-placement travelling wheel-installation vehicle frame-installation guide post and support
Frame-assembling coke tank lift unit-assembling coke tank-installation lubrication and hydraulic system-remaining part assembling-trial operation.
Dry coke quenching of the invention burnt tank carrier loader installation method in bulk the following steps are included:
A, dry coke quenching track level measuring is measured with level and check and accept；
B, position and its correlation of each travelling wheel 6 are found out according to dry coke quenching burnt tank carrier loader design drawing in bulk.
Referring now to Fig. 1, Fig. 1 is the burnt tank carrier loader structural schematic diagram of the embodiment of the present invention.As shown, the traveling
Wheel 6 sets respective positions point on dry coke quenching track, burnt tank carrier loader travelling wheel is lifted into designated position with crane, and will
Travelling wheel is fixed temporarily；
C, the vehicle frame 12 of round coke tank truck is lifted on travelling wheel 6 with crane, is set by dry coke quenching burnt tank carrier loader in bulk
After meter drawing adjusts height of chassis above ground and position precision, the fixed vehicle frame 12 of bolt and travelling wheel 6 are tightened；Middle concave on vehicle frame
Shelves position is installed by rotating disk 11；
D, the designated position on crane lifting to vehicle frame by the guide post of round coke tank truck and braced frame 1, will with bolt
Guide post and braced frame are fixed on vehicle frame, and the place for needing to weld is welded；
E, backing plate is put on the ground, and the octagonal beam 2 for being divided into 4 parts is placed on above backing plate and is spliced, welding procedure is carried out
Evaluation, welding procedure have:
Coke tank truck material is Q345-B；
By the levelling positioning of octagonal fine strain of millet, adjusts size and meet drawing requirement；
Grinding process weld groove and its surrounding prevent sundries from influencing welding quality；
Each 100mm in weld seam two sides is preheating to 100 DEG C or more with welding gun before weldering；
It using ER50-6 welding wire multi-pass welding, requires to be welded with ultrasonic examination second level, each layer is hammered into shape with weldering
Welding Residual Stress Relieving by Hammer Peening
The welding defects such as stomata, slag inclusion, undercut are checked for after welding, carry out ultrasonic examination second level after appearance is qualified
Detection.
Weld together after leveling, then rotating arm 7 and upper bracket 4 be welded on above octagonal beam, finally need into
Row ultrasonic examination, it is ensured that welding quality；Rotating arm 7, upper bracket 4, octagonal beam welding assembly integral hoisting are fixed on vehicle
On frame 12；The upper bracket of the lift unit, octagonal beam, rotating arm carry out installation and weld job on ground.The promotion
The seam inspection of the upper bracket of unit, octagonal beam, rotating arm after ground is welded.
F, measurement and after adjusting the levelness of rotating disk, burnt tank bottom is lifted in the rotating disk of vehicle frame, then by burnt tank
Burnt pot bottom, in the middle part of burnt tank, burnt tank top successively put well, screwde on, and need the place welded to be welded several, so
Burnt tank liner plate is packed into inside burnt tank afterwards；
G, it referring to design drawing, determines the route of lubrication and hydraulic pipeline and successively checks pipeline after piping welding, protect
It is unobstructed to demonstrate,prove all pipelines, clog-free, leakage phenomenon；
H, electric panel room, control room, turntable positioning device and emergency generator are installed on design drawing on designated position；
I, burnt tank carrier loader trial operation, reference standard run each equipment on burnt tank carrier loader, check each equipment operation condition,
Burnt tank carrier loader traveling burnt tank rotation, is promoted, coke tank bottom door opening and closing situation, guarantees normal operation.
The present invention has substantive distinguishing features and significant technological progress, dry coke quenching of the invention burnt tank carrier loader installation in bulk
Method rationally effectively arranges working procedure, fully considers the space of equipment and the sequence of installation, effectively utilizes site operation field
Ground shortens the construction time, while using the method constructed on ground, not only welding quality is guaranteed, also making
Obtaining equipment installation becomes safer, easier, it is ensured that construction safety.
Above embodiments are used for illustrative purposes only, rather than limitation of the present invention, the technology people in relation to technical field
Member, without departing from the spirit and scope of the present invention, can also make various transformation or variation.Therefore, all equivalent
Technical solution also should belong to scope of the invention, should be limited by each claim.
Claims (3)
1. a kind of dry coke quenching burnt tank carrier loader installation method in bulk is pacified according to the design drawing of improved round burnt tank carrier loader
Dress, burnt tank carrier loader include the skeleton unit that burnt tank, upper bracket, octagonal beam, rotating arm, vehicle frame are constituted；Burnt tank is set on burnt tank
Portion, burnt tank middle part, burnt pot bottom, burnt tank bottom, and mutually sequentially link together, burnt tank is cylinder-shaped, latticed frame
Frame, inside upper edge hole flare, middle part is cylindrical shape, and lower part is funnel-shaped；Upper bracket, octagonal beam, rotating arm are constituted
Burnt tank lift unit；The various parts of dry coke quenching burnt tank carrier loader in bulk are transported after making previously according to design drawing with loose mail
It is installed to erecting bed, it is characterised in that the following steps are included:
A, dry coke quenching track level measuring is measured with level and check and accept；
B, position and its correlation of each travelling wheel (6) are found out according to dry coke quenching burnt tank carrier loader design drawing in bulk, and
Each travelling wheel location point is set on dry coke quenching track, burnt tank carrier loader travelling wheel is lifted into designated position with crane, and will walk
Row wheel is fixed temporarily；
C, the vehicle frame (12) of round burnt tank carrier loader is lifted on travelling wheel (6) with crane, by dry coke quenching burnt tank delivery in bulk
After vehicle design drawing adjusts height of chassis above ground and position precision, bolt fixed vehicle frame (12) and travelling wheel (6) are tightened；On vehicle frame
Middle concave shelves position install rotating disk (11)；
D, by guide post and braced frame (1) designated position on crane lifting to vehicle frame of round burnt tank carrier loader, bolt is used
Guide post and braced frame are fixed on vehicle frame, the place for needing to weld is welded；
E, backing plate is put on the ground, and the octagonal beam (2) for being divided into 4 parts is placed on above backing plate and is spliced, welding procedure is carried out and comments
Fixed, welding procedure has:
Burnt tank carrier loader material is Q345-B；
By the levelling positioning of octagonal fine strain of millet, adjusts size and meet drawing requirement；
Grinding process weld groove and its surrounding prevent sundries from influencing welding quality；
Each 100mm in weld seam two sides is preheating to 100 DEG C or more with welding gun before weldering；
It using ER50-6 welding wire multi-pass welding, requires to be welded with ultrasonic examination second level, each layer is hammered with weldering hammer
Eliminate welding stress；
Stomata, slag inclusion, undercut welding defect are checked for after welding, carry out ultrasonic examination secondary detection after appearance is qualified；
Weld together after leveling, then rotating arm (7) and upper bracket (4) are welded on above octagonal beam, carries out ultrasonic wave
Flaw detection, it is ensured that welding quality；Rotating arm (7), upper bracket (4), octagonal beam welding assembly integral hoisting are fixed on vehicle frame
(12) on；
F, measurement and after adjusting the levelness of rotating disk, burnt tank bottom is lifted in the rotating disk of vehicle frame, then by the coke of burnt tank
Pot bottom, burnt tank middle part, burnt tank top are successively put well, are tightened bolt, and need the place welded to be welded several, then will
Burnt tank liner plate is packed into inside burnt tank；
G, it referring to design drawing, determines the route of lubrication and hydraulic pipeline and successively checks pipeline after piping welding, guarantee institute
Have that pipeline is unobstructed, clog-free, leakage phenomenon；
H, electric panel room, control room, turntable positioning device and emergency generator are installed on design drawing on designated position；
I, burnt tank carrier loader trial operation, reference standard run each equipment on burnt tank carrier loader, check each equipment operation condition, burnt tank
Carrier loader traveling burnt tank rotation, is promoted, coke tank bottom door opening and closing situation, guarantees normal operation.
2. dry coke quenching as described in claim 1 burnt tank carrier loader installation method in bulk, which is characterized in that the lift unit
Upper bracket, octagonal beam, rotating arm carry out installation and weld job on ground.
3. dry coke quenching as described in claim 1 burnt tank carrier loader installation method in bulk, which is characterized in that the lift unit
The seam inspection of upper bracket, octagonal beam, rotating arm after ground is welded.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610001448.4A CN106938390B (en) | 2016-01-05 | 2016-01-05 | Dry coke quenching burnt tank carrier loader installation method in bulk |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610001448.4A CN106938390B (en) | 2016-01-05 | 2016-01-05 | Dry coke quenching burnt tank carrier loader installation method in bulk |
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| Publication Number | Publication Date |
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| CN106938390A CN106938390A (en) | 2017-07-11 |
| CN106938390B true CN106938390B (en) | 2019-06-14 |
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Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2746151B2 (en) * | 1994-04-15 | 1998-04-28 | 品川白煉瓦株式会社 | How to repair the suction column of coke dry fire extinguishing equipment |
| CN2535276Y (en) * | 2002-06-19 | 2003-02-12 | 马鞍山钢铁股份有限公司煤焦化公司 | Rotary coke car for dry quenching coke |
| CN101760205A (en) * | 2008-11-25 | 2010-06-30 | 中冶成工上海五冶建设有限公司 | Method for installing coke dry quenching hoister |
| CN101928578B (en) * | 2009-06-19 | 2013-05-15 | 五冶集团上海有限公司 | Installation method of coke dry-quenching loading device |
| CN102501067A (en) * | 2011-11-07 | 2012-06-20 | 中国一冶集团有限公司 | Method for splicing and installing coke dry quenching furnace shells |
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2016
- 2016-01-05 CN CN201610001448.4A patent/CN106938390B/en active Active
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