CN106928503B - A kind of vulcanizate and the method using vulcanizate preparation vulcanized article - Google Patents
A kind of vulcanizate and the method using vulcanizate preparation vulcanized article Download PDFInfo
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- CN106928503B CN106928503B CN201710180509.2A CN201710180509A CN106928503B CN 106928503 B CN106928503 B CN 106928503B CN 201710180509 A CN201710180509 A CN 201710180509A CN 106928503 B CN106928503 B CN 106928503B
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L7/00—Compositions of natural rubber
- C08L7/02—Latex
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/011—Nanostructured additives
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/014—Additives containing two or more different additives of the same subgroup in C08K
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
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- Thermal Sciences (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Physics & Mathematics (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
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Abstract
The invention discloses a kind of vulcanizate and using the method for vulcanizate preparation vulcanized article, which includes following parts by weight of component:80 ~ 120 parts of natural emulsion;8 ~ 20 parts of sulphur;0.8 ~ 1.5 part of zinc oxide;0.8 ~ 1.5 part of promotor;4 ~ 10 parts of antioxidant;11 ~ 25 parts of lanolin;0.8 ~ 2.4 part of casein;0.2 ~ 0.8 part of ammonium hydroxide;0.5 ~ 1.5 part of potassium hydroxide;8 ~ 13 parts of soft water;18 ~ 25 points of dyestuff, 5 ~ 15 parts of levelling agent.The present invention spreads apart dyestuff in recipe ingredient by levelling agent, so achieve the effect that be uniformly distributed, vulcanizate color obtained it is uniform.
Description
Technical field
The present invention relates to solid gum processing technology field, in particular to a kind of vulcanizate and sulphur is prepared using the vulcanizate
Change the method for product.
Background technique
Latex is widely used in various techniques and industrial production, especially in American-European holiday gift such as mask, headgear, cartoon
Application on personage and various toys is greatly extensive.The technology that latex generates in tradition is exactly natural emulsion plus some promotors
And pigment.
Such as the patent of invention of Publication No. CN104327321A discloses a kind of latex currently on the market, group is divided into:It
Right 100 parts of latex, 0.4 part of zinc oxide, 2.5 parts of solid paraffin, 0.5 part of casein, 0.4 part of potassium hydroxide, PX0.8 parts of promotor,
3 parts of antioxidant DBH, 5 parts of sulphur, 3 parts of pigment, add up to 115.6 parts, technical conditions are total solids content 50%-52%, chloroform value
In two, 20 ± 5mpa's of viscosity.
But in above-mentioned technical proposal, pigment is not easy to scatter, therefore distribution of color is uneven, results in being made in this way
Rubber product surface shade it is different.
Summary of the invention
The first object of the present invention is to provide a kind of vulcanizate, and product is prepared with distribution of color using the vulcanizate
Uniform advantage.
Above-mentioned technical purpose of the invention technical scheme is that:A kind of vulcanizate, under including
Column parts by weight of component:80~120 parts of natural emulsion;8~20 parts of sulphur;0.8~1.5 part of zinc oxide;0.8~1.5 part of promotor;
4~10 parts of antioxidant;11~25 parts of lanolin;0.8~2.4 part of casein;0.2~0.8 part of ammonium hydroxide;Potassium hydroxide 0.5~1.5
Part;8~13 parts of soft water;18~25 points of dyestuff, 5~15 parts of levelling agent.
Through the above technical solutions, the combined use of potassium hydroxide and soft water, as stabilizer function in recipe ingredient ring
In border, so that system is alkalinity, increases and be mutually dissolved between each component and reaction forward is promoted to carry out;Pass through weight in being formulated
10% casein solution can be prepared in casein, ammonium hydroxide and the soft water of number, and casein solution is added into vulcanizate, and then is adopted
With vulcanizate be made glue product with water imbibition strong, tensile strength and the higher advantage of compression strength, while being resistant to oils and dilute
Acid;It can be painted to natural emulsion by dyestuff, then realization finished product is with certain color, and the levelling agent energy added
Enough so that dye distribution is uniform, the color on finished product is not easy to realize that raising finished color is uniform there are deep mixed phenomenon
The purpose of degree.
The present invention is further:With parts by weight percentages, the promotor includes zinc diethyl dithiocarbamate
30~45%;Zinc dibutyl dithiocarbamate 55~70%.
Through the above technical solutions, zinc diethyl dithiocarbamate is promotor ZDC, dibutyl dithio amino first
Sour zinc is accelerant B C, and the two is used as promotor when natural emulsion vulcanizes, and improves vulcanization timeliness, while coloured mixed
Zoarium system is not easy to be affected and reduce facilitation effect.
The present invention is further:It also include 0.2~0.5 part of nano-silica in terms of parts by weight of component, in said components
Change titanium.
Through the above technical solutions, the vulcanized article surface that production obtains is loose porous, easy adherent bacteria in hole, from
And cause using when it is unhygienic, while also accelerating the aging of silicon rubber.And it is added with a certain proportion of nanometer two in formula
Titanium oxide, nano-titanium dioxide has bactericidal effect, and then can reduce the attachment of vulcanized article surface bacteria, while also can
Slow down the ageing time of rubber.
The present invention is further:It also include 0.4~0.8 part of antibacterial agent DC- in terms of parts by weight of component, in said components
5700。
Through the above technical solutions, antibacterial agent DC-5700 was 3 (trimethoxy silane base) propyl-dimethyl octadecyl seasons
Ammonium chloride, belongs to quaternary ammonium salt bactericide, makes an addition in recipe ingredient, further increases the antibiotic property of production finished product.
The present invention is further:In terms of parts by weight of component, the levelling agent is alkyl polyoxyethylene ether.
Through the above technical solutions, alkyl polyoxyethylene ether also known as paregal O, have the characteristics that it is soluble easily in water, therefore
It can be dissolved in soft water, while there is excellent permeability, be conducive to level dyeing, the diffusion of dye molecule, realize dyestuff in day
It is quickly spread in right lotion, reaches the system uniform as pigment, be finally conducive to the quality for improving finished product.
The second object of the present invention is to provide a kind of preparation method, passes through the preparation method using the vulcanizate of said components
Obtaining product has the advantages that distribution of color is uniform.
Above-mentioned technical purpose of the invention technical scheme is that:It is a kind of to use a kind of above-mentioned sulphur
The method for changing glue preparation vulcanized article, includes the following steps:A, the natural emulsion, sulphur and dyestuff of formula ratio are thrown in presulfurization
Enter into reaction vessel A to be stirred to react progress presulfurization to handle to obtain raw material;B, coagulator is prepared, and will remove natural emulsion and sulphur
Remaining component of the formula ratio of sulphur is put into reactor B, is stirred dissolution and drying process obtains coagulator;C, by step
Obtained in raw material and b step obtained in a coagulator put into sizing material slot be mixed with dipping obtain mixed liquor;D, glue film injection molding is fixed
Type carries out injection process to the mixed liquor in step c using injection molding machine and obtains vulcanized article;E, water vulcanizes foam washing, and vulcanization is made
Product are dipped in 90~110 DEG C of water environment and carry out foam washing.
Through the above technical solutions, realizing that natural emulsion, dyestuff and sulphur in formula react to each other by step a first
Raw material tentatively is obtained, step b during which is carried out to remaining component and operates to obtain coagulator, it then will by glue film injection molding shaping equipment
Obtained mixed liquor handles to obtain vulcanized article, is finally cleaned by water vulcanization foam washing.
The present invention is further:In water vulcanization foam washing step, water environment is the saltwater environment added with 5%NaCl.
Through the above technical solution:In saltwater environment, it is more easier the external residue such as lipid to vulcanized article
Etc. being eluted, the cleanliness on vulcanized article surface is improved.
In summary:The present invention has the advantages that lower:Dyestuff makes an addition in natural emulsion, and the raw material realized has certain
Color, and by levelling agent dyestuff is spread apart and reaches equally distributed effect;Simultaneously be added to nano-titanium dioxide and
Antibacterial agent DC-5700 realizes vulcanized article with certain antibiotic property, and bacterium is not easy to be attached to vulcanized article surface, then
Reach safe and healthy advantage.
Specific embodiment
Invention is further described in detail below.
Operation specific as follows:
Embodiment 1
The component and its parts by weight of a kind of vulcanizate of table 1
Embodiment 2
The component and its parts by weight of a kind of vulcanizate of table 2
Component | Number (part) | Component | Number (part) |
Natural emulsion | 120 | Sulphur | 20 |
Zinc oxide | 1.5 | Casein | 2.4 |
Lanolin | 25 | Potassium hydroxide | 1.5 |
Ammonium hydroxide | 0.8 | Dyestuff | 25 |
Soft water | 13 | Alkyl polyoxyethylene ether | 15 |
Embodiment 3
The component and its parts by weight of a kind of vulcanizate of table 3
Embodiment 4
The component and its parts by weight of a kind of vulcanizate of table 4
Embodiment 5
The component and its parts by weight of a kind of vulcanizate of table 5
Embodiment 6
The component and its parts by weight of a kind of vulcanizate of table 6
Embodiment 7
The component and its parts by weight of a kind of vulcanizate of table 7
Comparative example 1
The component and its parts by weight of a kind of vulcanizate of table 8
Component | Number (part) | Component | Number (part) |
Natural emulsion | 100 | Solid paraffin | 2.5 |
Zinc oxide | 0.4 | Casein | 0.5 |
Potassium hydroxide | 0.4 | Antioxidant DBH | 4 |
Promotor PX | 0.8 | Casein | 1.6 |
Sulphur | 3 | Pigment | 3 |
Comparative example 2
The component and its parts by weight of a kind of vulcanizate of table 9
Component | Number (part) | Component | Number (part) |
Natural emulsion | 100 | Sulphur | 3 |
Zinc oxide | 0.4 | Casein | 0.5 |
Potassium hydroxide | 0.4 | Antioxidant 264 | 0.4 |
Captax | 0.8 | Vulcanization accelerator TMTD | 1.6 |
Antibacterial agent polyurethane | 0.3 | Pigment | 3 |
Comparative example 3
The component and its parts by weight of a kind of vulcanizate of table 10
Embodiment 1-7 and comparative example 1-3 are prepared with the following method:A, presulfurization, natural emulsion, sulphur to formula ratio
Sulphur and dyestuff put into reaction vessel A be stirred to react carry out presulfurization handle to obtain raw material;B, coagulator is prepared, and will remove day
Remaining component of the formula ratio of right latex and sulphur is put into reactor B, is stirred dissolution and drying process is solidified
Agent;C, will be obtained in raw material obtained in step a and b step coagulator put into sizing material slot be mixed with dipping obtain mixed liquor;
D, glue film injection molding shaping carries out injection process to the mixed liquor in step c using injection molding machine and obtains vulcanized article;E, water vulcanization bubble
It washes, vulcanized article is dipped in 90~110 DEG C of water environment and carries out foam washing.
Embodiment 8, a kind of preparation method of vulcanizate;With embodiment 7 the difference is that, the water environment in step e
Contain 5% NaCl;That is e, water vulcanize foam washing, and 5% NaCl is added into water environment, reaches saltwater environment, and be heated to
90~110 DEG C, then vulcanized article is dipped in saltwater environment and carries out foam washing.Product property characterization one:Rubber product color
Uniformity:5 pieces of vulcanized article for randomly selecting embodiment 1-8 and comparative example 1-3, every 5 pieces subtract the sample for taking 5cm*5cm, then
It is wiped 50 times using the dry cloth for being soaked with acid reagent, the average value of its surface white point number is observed after surface layer dyestuff is wiped away, and
Standard deviation is calculated, is recorded in table 11.
Product property characterization two:Rubber product bacterium anti-attachment ability:Randomly select embodiment 1-8's and comparative example 1-3
5 pieces of vulcanized article, every 5 pieces subtract the sample for taking 5cm*5cm, are then placed into the culture dish containing comparable microorganism proliferation quantity
In, the average value using the bacterial number in the every square meter side centimetre of micro- sem observation is taken out after 2 hours, and calculate standard deviation,
It is recorded in table 11.
As a result as shown in table 11,
Table 11:The performance parameter of vulcanized article
This specific embodiment is only explanation of the invention, is not limitation of the present invention, those skilled in the art
Member can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but as long as at this
All by the protection of Patent Law in the scope of the claims of invention.
Claims (3)
1. a kind of vulcanizate, which is characterized in that its raw material includes following parts by weight of component:80 ~ 120 parts of natural emulsion;Sulphur 8
~ 20 parts;0.8 ~ 1.5 part of zinc oxide;0.8 ~ 1.5 part of promotor;4 ~ 10 parts of antioxidant;11 ~ 25 parts of lanolin;Casein 0.8 ~
2.4 part;0.2 ~ 0.8 part of ammonium hydroxide;0.5 ~ 1.5 part of potassium hydroxide;8 ~ 13 parts of soft water;18 ~ 25 parts of dyestuff, 5 ~ 15 parts of levelling agent;Institute
Stating levelling agent is alkyl polyoxyethylene ether;It also include 0.2 ~ 0.5 part of nano-silica in terms of parts by weight of component, in said components
Change titanium;
Preparation method includes the following steps:A, presulfurization is put into reaction to the natural emulsion, sulphur and dyestuff of formula ratio and is held
Progress presulfurization is stirred to react in device A to handle to obtain raw material;B, coagulator is prepared, and will remove the formula ratio of natural emulsion and sulphur
Remaining component put into reactor B, be stirred dissolution and be dried obtain coagulator;It c, will be obtained in step a
Obtained in raw material and b step coagulator put into sizing material slot be mixed with dipping obtain mixed liquor;D, glue film injection molding shaping, using note
Molding machine carries out injection process to the mixed liquor in step c and obtains vulcanized article;E, water vulcanizes foam washing, and 5% is added into water environment
NaCl, reach saltwater environment, and be heated to 90 ~ 110 DEG C, then vulcanized article be dipped in saltwater environment and carries out foam washing.
2. vulcanizate according to claim 1, which is characterized in that with parts by weight percentages, the promotor includes two
Zinc diethyl dithiocarbamate 30 ~ 45%;Zinc dibutyl dithiocarbamate 55 ~ 70%.
3. vulcanizate according to claim 1, which is characterized in that in terms of parts by weight of component, also include in said components
0.4 ~ 0.8 part of antibacterial agent DC-5700.
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CN109054124A (en) * | 2018-06-20 | 2018-12-21 | 新泰华(惠州)制鞋科技有限公司 | A kind of comfortable latex gasket and women's shoes |
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US4460734A (en) * | 1983-04-19 | 1984-07-17 | Rohm And Haas Company | Self-leveling floor polish compositions |
KR100577707B1 (en) * | 2004-04-19 | 2006-05-10 | 삼성전자주식회사 | Preparation method of latex polymer comprising wax and colorant |
CN104327321A (en) * | 2014-11-12 | 2015-02-04 | 金华派对乳胶工艺品有限公司 | Latex |
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