CN106906310A - A kind of production method of brown sugar block - Google Patents
A kind of production method of brown sugar block Download PDFInfo
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- CN106906310A CN106906310A CN201710283058.5A CN201710283058A CN106906310A CN 106906310 A CN106906310 A CN 106906310A CN 201710283058 A CN201710283058 A CN 201710283058A CN 106906310 A CN106906310 A CN 106906310A
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- brown sugar
- refiningly
- syrup
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- block
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- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B50/00—Sugar products, e.g. powdered, lump or liquid sugar; Working-up of sugar
- C13B50/02—Sugar products, e.g. powdered, lump or liquid sugar; Working-up of sugar formed by moulding sugar
-
- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B20/00—Purification of sugar juices
- C13B20/005—Purification of sugar juices using chemicals not provided for in groups C13B20/02 - C13B20/14
-
- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B20/00—Purification of sugar juices
- C13B20/16—Purification of sugar juices by physical means, e.g. osmosis or filtration
-
- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B25/00—Evaporators or boiling pans specially adapted for sugar juices; Evaporating or boiling sugar juices
-
- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B40/00—Drying sugar
- C13B40/007—Drying sugar in compacted form, e.g. cubes
-
- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B50/00—Sugar products, e.g. powdered, lump or liquid sugar; Working-up of sugar
- C13B50/004—Agglomerated sugar products; Agglomeration
Abstract
The present invention relates to the technical field of brown sugar processing, specifically a kind of production method of brown sugar block, it includes following production stage：（1）Will precipitate filtering after fresh sugarcane juice and brown sugar powder input brown sugar block refiningly cook shaped device brown sugar refiningly cook container in heated using conduction oil；（2）Ceaselessly stirring brown sugar refiningly cooks raw material in container, by 40 50 minutes, when to the water content of syrup being 8 12%, stops heating；（3）Syrup is injected in brown sugar formation of lots mould by syrup casting machine, then brown sugar formation of lots mould is transported in air-cooled case is carried out air-cooled solidification to syrup to form brown sugar block；（4）Brown sugar block is deviate from from brown sugar formation of lots mould, then is transported in air-cooled case and is carried out air-cooled drying surface moisture；（5）Brown sugar block after air-cooled drying surface moisture is carried out into aseptic packaging, you can obtain brown sugar block product.Production method of the invention is simple, and production efficiency is high, and equipment investment cost is low.
Description
Technical field
The present invention relates to the technical field of brown sugar processing, specifically a kind of production method of brown sugar block.
Background technology
The redness of the skin or complexion crystalline solid that brown sugar is refined for the stem of gramineous herbaceous plant sugarcane through pressure extracting juice.Different name：Granulated sugar,
Brown sugar (Saccharum Sinensis Roxb.), purple granulated sugar, piece brown sugar.There are abundant sugared part, mineral matter and Glycolic acid.The raw material of brown sugar is sugarcane, left containing 95%
Right sucrose, ancient method is that the sugarcane that will be gathered in is rolled by chopping, and the juice for pressing out first removes soil, bacterium, fiber
Deng impurity, now is stirred continuously and is allowed moisture content evaporating slowly with small fire infusion 5~6 hours, the concentration of sugar is gradually increased,
The syrup of high concentration can solidify out into the raw sugar of solid block, that is, brown sugar brick after the cooling period, and such traditional method keeps
The nutrition of sugarcane script, while also making flavour of the brown sugar with one similar caramel.The time of infusion in manufacturing process
The color of more long brown sugar brick is also deeper, brown sugar is showed the bronzing of the different depths.And our common conventional powder shapes are red
It is sugared then be brown sugar brick made by grinding again.
A variety of special roles of brown sugar, mainly have benefited from its natural component.According to the skin in Hong Kong Saite skin research center
Skin medical experts studying intensively with great concentration over 20 years, finds to contain health, nutrition of the substantial amounts of nutriment to skin in brown sugar
There is original effect：1. various monose such as glucose contained in brown sugar, fructose and polysaccharide energy matter, can accelerate skin
The metabolism of skin cell, for cell provides energy.2. folic acid, micro substance for containing in brown sugar etc. can accelerate blood circulation, increase
The composition of blood volume, stimulates the hematopoiesis function of body, expanding blood volume to improve nutrition, oxygen, the moisture supply of local skin.
3. the part vitamin and electrolyte ingredient for containing in brown sugar, can be by the height of Cucumber concentration between regulation tissue, balance
The aqueous metabolism of intracellular environment, excludes products of cellular metabolism, keeps intracellular, external environment cleaning.4. contain in brown sugar
Various vitamins and polyphenoils, can resist free radical, rebuild and protection cellular infrastructure, safeguard the normal function of cell
And metabolism.5. the materials such as the amino acid, the cellulose that contain in brown sugar, can effectively protect and recover the fibre of epidermis, corium
Dimension structure and water lock ability, strengthen skin texture and skin elasticity, while supplementing skin-nourishing, promote cytothesis.6.
Some the natural acids and pigment Auto-regulator contained in brown sugar, can effectively adjust various metabolism of pigment processes, in balance skin
Colouring matter secretion quantity and Magnifying chromoscopy situation, reduce the abnormal stacking of local pigment.In addition：In Chao-Shan Area, people's custom handle
Brown sugar is referred to as " crow sugar ".Kind is also a lot.Wherein with " brown granulated sugar " and have irregular sugar crow sugar it is most popular.
From for the angle of the traditional Chinese medical science, brown sugar is warm in nature, sweet, enter spleen, with blood-enrich, invigorating the spleen warm stomach, slow middle analgesic, work
The effect that bloodization is become silted up.And these effects of brown sugar are played, also it is worthy of careful study very much in eating method：Brown sugar poached egg, can make egg
With the nutrition complement of brown sugar, the elderly is allowed to have rosy cheeks, spiritedness；Dried longan is steeped with brown sugar to take, to having improved the health care of sleep product
Pole acts on；Brown sugar steeps ginseng, then have conditioning breath, improves the effect of low blood pressure.The traditional Chinese medical science thinks silt more than women's postpartum body, and eight
Arteries and veins is hollow, often causes stomachache.All inclined silt persons, doctor often sentences Shenghua Tang, Shixiao San or Sichuan Chinaberry Powder, and advises after medicine is decocted well with red
Sugar is taken after mixing with liquid, it is therefore intended that the purpose of analgesic is reached using the effect of brown sugar " logical to become silted up " or " row's lochia ".To powerless purchase medicine or not
And standby medicine person, take the virgin urine in appropriate stage casing and mix brown sugar orally, can also receive the effect for playing the same tune on different musical instruments." woman can not one hundred days sugar-free ",
What is referred to is exactly brown sugar.Once there is a young woman, because of long-term ill, gynecological ailments, underweight 50 kilograms.Thought is born after she is pregnant
Load is very heavy, worries that oneself holds and can't stand, through the Dietotherapy method using Chinese tradition, design with warm qi-restoratives it is cold " verify it
Food "：The foods such as the sleeping egg of fermented glutinous rice and milled congee added with brown sugar and sesame are eaten to her, health has as a result not only been given birth to
Baby, and body, than antenatal also solid health, she adheres to lactation postpartum, and baby also physically well develops, active health.
Nutriology in tcm thinks, brown sugar warm in nature by " temperature and mend it, Wen Ertong it, temperature and dissipate it " play work of enriching blood
With.Comparatively, though white sugar is sweet, right its color is white, mild-natured, therefore its effect enriched blood is far away from brown sugar.According to our analysis
As a result, because white sugar is excessively pure, wherein be practically free of Trace Elements, its nutritive effect naturally with brown sugar can not on the same day and
Language.Even if in scientific and technological flourishing Japan, numerous food product also specially indicates " pure brown sugar " printed words, and this is red from side illustration
The non-effect for being same as white sugar of sugar, so standing brown sugar is answered in family and dining room.
With the improvement of people ' s living standards, people increasingly focus on health care, because brown sugar has a variety of special works
With the demand of brown sugar is also increasing.The brown sugar that sugar refinery processes is mostly powdery, and people carry edible inconvenience, people
Be more keen to the brown sugar of blockage shape.
The content of the invention
Simple, the fast production method of brown sugar of efficiency high it is an object of the invention to provide a kind of production method.
Technical solution of the invention is：
A kind of production method of brown sugar block, it includes following production stage：
（1）Fresh sugarcane juice and brown sugar powder the input brown sugar block after filtering will be precipitated refiningly cook the brown sugar of shaped device and refiningly cook profit in container
Heated with conduction oil, the weight ratio of fresh sugarcane juice and brown sugar powder is 1:4.5-5.5；The temperature of conduction oil is 120-150 DEG C；
Fresh sugarcane juice refers to squeeze out to be no more than the sugar-cane juice of 24 hours from sugarcane；Brown sugar powder is commercially available from sugar refinery.
（2）Ceaselessly stirring brown sugar refiningly cooks the raw material in container, and by 40-50 minutes, fresh sugarcane juice and brown sugar powder dissolved
Be mixed to form syrup, to syrup water content be 8-12% when, stop heating；
（3）Syrup is injected in brown sugar formation of lots mould by syrup casting machine, then brown sugar formation of lots mould is transported in air-cooled case
Carry out air-cooled solidifying to form brown sugar block to syrup；
（4）Brown sugar block is deviate from from brown sugar formation of lots mould, then is transported in air-cooled case and is carried out air-cooled drying surface moisture；
（5）Brown sugar block after air-cooled drying surface moisture is carried out into aseptic packaging, you can obtain brown sugar block product.
The process of described fresh sugarcane juice is：
（1）Sugarcane is obtained containing miscellaneous sugar-cane juice using sugar-cane press squeezing；
（2）Will containing miscellaneous sugar-cane juice using stainless (steel) wire filtering after, then with 300 mesh filter-cloth filterings；
（3）Flocculant is added in sugar-cane juice after with filter-cloth filtering, flocculant addition is 5~10ppm；
Described flocculant is by shitosan and Chinese bandoline wood skin by weight 1:5 are made, and first carry out Chinese bandoline wood skin to crush 100 mesh
Sieve；Then aquation recombination reaction tank is delivered into, is added water and is heated to 55-95 DEG C, amount of water is the 50-60 of Chinese bandoline wood tare weight amount,
Disperse under conditions of stirring, add the chitosan solution after being dissolved with organic acid, organic acid is with the weight ratio of shitosan
2-3:1, reaction time 1-2 hours, through being fully combined, then ground through colloid mill, it is obtained after filtering；Described organic acid is weight
The citric acid of concentration 10%.
Fresh sugarcane juice directly can also be bought from sugar refinery, need to ensure that the squeezing time of sugar-cane juice is no more than 24 hours.
The nutritive value of sugarcane is very high, and it contains, and moisture is relatively more, and moisture accounts for the 84% of sugarcane.Sugar Content in Sugarcane is the richest
Richness, sucrose therein, glucose and fructose, content is up to 12%.Additionally, through scientific analysis, other also containing needed by human body of sugarcane
Material, such as 0.2 gram of protein, 0.5 gram of fat, 8 milligrams of calcium, 4 milligrams of phosphorus, 1.3 milligrams of iron.In addition, sugarcane also contains lucid asparagus
Propylhomoserin, glutamic acid, serine, alanine etc. be various to be conducive to the amino acid of human body, and vitamin B1, vitamin B2, dimension life
Plain B6 and vitamin C etc..The iron-holder of sugarcane occupies " champion " throne in various fruit.Sugarcane is squeezed into juice, can't
Destruction above nutritional ingredient, and mouthfeel is more preferably, is good selection.Although the brown sugar powder also composition containing sugar-cane juice,
Brown sugar powder many vitamins and amino acid during infusion have lost, and without the fresh and sweet taste of fresh cane juice.
Plus the brown sugar block that fresh cane juice is endured out compares delicate fragrance, the brown sugar block than directly enduring out with brown sugar powder is better tasting.
Brown sugar block refiningly cooks shaped device, and it includes that brown sugar refiningly cooks container, forming conveyer, air-cooled case and product conveying belt,
One end top of forming conveyer is provided with syrup casting machine, and the other end of forming conveyer is arranged in air-cooled case, is molded defeated
Send and be fixed with the conveyer belt of band brown sugar formation of lots mould, multiple brown sugar formation of lots grooves are provided with brown sugar formation of lots mould, finished product is defeated
Send band to be arranged on forming conveyer bottom, the other end of product conveying belt is also disposed in air-cooled case, installed on forming conveyer
There is the demoulding jack unit that the brown sugar block top pressure in brown sugar formation of lots groove can be shed on product conveying belt；Brown sugar refiningly cooks container
Bottom is connected with delivery pipe, and the junction of bottom and delivery pipe that brown sugar refiningly cooks container is provided with sealing valve, prevents brown sugar raw material
Do not refiningly cook end and advance into delivery pipe；The delivery pipe other end is communicated to syrup casting machine, and syrup delivery pump is provided with delivery pipe.
After the brown sugar raw material that brown sugar is refiningly cooked in container refiningly cooks end, it is transported in syrup casting machine by syrup delivery pump and delivery pipe,
In the syrup casting machine brown sugar formation of lots groove being molded into syrup on brown sugar formation of lots mould at regular time and quantity.By forming conveyer
Conveying effect, into air-cooled case, by blow a cold wind over by brown sugar formation of lots groove syrup dry up cooling, formed sugar, sugar
Block from air-cooled case out after, the downward top pressure of demoulding jack unit timing drops the brown sugar block top pressure in brown sugar formation of lots groove
Onto product conveying belt, it is again introduced into carrying out drying cooling in air-cooled case, finally carries out aseptic packaging and can obtain brown sugar finished product.
Demoulding jack unit gram uses vapour-pressure type jack unit or fluid pressure type jack unit.In order that the producer of brown sugar block of the invention
Method is more intelligent, can set up a controller, using the rotating speed of programme-control forming conveyer, demoulding jack unit top pressure
Frequency, the quantity of syrup delivery pump and syrup casting machine are molded into frequency and syrup amount into syrup to brown sugar formation of lots.Brown sugar block
Shaping mould is made of silica gel, makes it have certain pliability and resilience；Demoulding jack unit can easily by brown sugar block
The in-molded brown sugar block top pressure demoulding of shaping.The candy casting machine that syrup casting machine can be commonly used using those skilled in the art,
It is commercially available.
Described brown sugar refiningly cooks external container and is provided with setting having heaters in heat conduction fuel tank, heat conduction fuel tank, and brown sugar is refiningly cooked
Brown sugar raw material in container carries out heating and refiningly cooks by the conduction oil of heat conduction fuel tank.The oil temperature of conduction oil is 120-150 degree, brown sugar
Refiningly cook the syrup temp in container and be maintained at 115-125 degree.Input brown sugar refiningly cook brown sugar raw material in container for fresh sugarcane juice and
Brown sugar powder, its weight ratio is 100:450-550.Brown sugar powder is the brown sugar powder from sugar refinery purchase；Fresh sugarcane juice refers to from sugarcane
Squeeze out to be no more than the sugar-cane juice of 24 hours.
Described brown sugar is refiningly cooked and agitating shaft is provided with container, and paddle is provided with agitating shaft, and agitating shaft is by installing
Transmission case and electric-motor drive at the top of it.Paddle does not stop to rotate and syrup is stirred when refiningly cooking.
Described agitating shaft is hollow agitating shaft, and sealing rocking bar, sealing rocking bar one end are provided with hollow agitating shaft
It is connected with sealing valve, the other end for sealing rocking bar is connected with the rocker sleeve being fixed on transmission case, rocker sleeve is with sealing rocking bar
Threaded connection, by rotatory sealing rocking bar, sealing rocking bar is moved up or down from rocker sleeve, so as to open or close sealing
Valve.Before adding brown sugar raw material to be refiningly cooked, rotatory sealing rocking bar makes sealing rocking bar be moved down with respect to rocker sleeve, closes close
Envelope valve.After refiningly cooking, rotatory sealing rocking bar makes sealing rocking bar be moved up with respect to rocker sleeve, opens sealing valve, enters syrup
Delivery pipe.
Described delivery pipe is wrapped in incubator, and syrup cooling is bonded in preventing course of conveying, influences the note of brown sugar block
It is moulded type.
Described incubator is the incubator for being passed through hot water, and incubator refiningly cooks one end of container by being provided near brown sugar
The return pipe of back water pump is connected with the bottom of boiler, and the other end of incubator is connected by water inlet pipe with the top of boiler.
Described boiler is the water tank of air source heat pump water heater.
The advantage of the production method of brown sugar block of the invention is：
1st, the production method of brown sugar block of the invention is simple, and production efficiency is high, and equipment investment cost is low, process is simple；Sent out with this
The brown sugar block of bright manufacture is that to use the weight ratio of fresh sugarcane juice and brown sugar powder be 1:4.5-5.5；Refiningly cooked using heat-conducting oil heating, led
The temperature of deep fat is 120-150 DEG C；The raw material that ceaselessly stirring brown sugar is refiningly cooked in container is refiningly cooked, by 40-50 minutes, fresh sugarcane
Juice and brown sugar powder dissolving be mixed to form syrup, to syrup water content be 8-12% when, stop heating after, through casting cool down
After obtain final product, maintain the strong sugar-cane juice fragrance of comparing, instant has good value for applications.
2nd, the brown sugar block that the present invention is used refiningly cooks shaped device simple structure, sets ingenious, and brown sugar block refiningly cooks shaping efficiency
Height, cost of investment is low.Brown sugar of the invention refiningly cooks external container and is provided with setting having heaters in heat conduction fuel tank, heat conduction fuel tank,
The brown sugar raw material that brown sugar is refiningly cooked in container carries out heating and refiningly cooks by the conduction oil of heat conduction fuel tank；Temperature is more balanced, when refiningly cooking
Paddle does not stop rotation and brown sugar raw material is stirred, and brown sugar raw material homogeneous heating, the brown sugar block quality being made is higher.Adding
Before brown sugar raw material is refiningly cooked, rotatory sealing rocking bar makes sealing rocking bar be moved down with respect to rocker sleeve, closes sealing valve, it is to avoid
The brown sugar raw material not refiningly cooked enters delivery pipe, it is ensured that all of raw material can uniformly be heated and refiningly cooked.Delivery pipe bag of the invention
It is rolled in incubator, heating and thermal insulation is carried out using the hot water of incubator interior circulation, syrup cooling is bonded in preventing course of conveying, shadow
Ring the injection moulding of brown sugar block.Refine in the brown sugar formation of lots groove that well-done brown sugar slurry is cast on forming conveyer；Due to shaping
The air-cooled case that is rotated into of conveyer belt carries out cooling drying, makes brown sugar block fast cooling shaping, improves shaping efficiency.
Brief description of the drawings
Fig. 1 is the structural representation that the brown sugar block that the present invention is used refiningly cooks shaped device；
Fig. 2 is the structural representation of brown sugar formation of lots mould；
Sequence number is entitled in figure：
1st, brown sugar refiningly cooks container, 2, paddle, 3, agitating shaft, 4, transmission case, 5, sealing rocking bar, 6, rocker sleeve, 7, motor, 8,
Boiler, 9, back water pump, 10, water inlet pipe, 11, incubator, 12, delivery pipe, 13, syrup casting machine, 14, forming conveyer, 15,
Air-cooled case, 16, product conveying belt, 17, demoulding jack unit, 18, return pipe, 19, syrup delivery pump, 20, sealing valve, 21, plus
Hot device, 22, heat conduction fuel tank, 23, brown sugar formation of lots mould, 24, brown sugar formation of lots groove.
Specific embodiment
In order that technical scheme and advantage are clearer, with reference to embodiments of the invention, to the present invention
Technical scheme be clearly and completely described.
Embodiment 1
Brown sugar block can be prepared using following production craft step：
（1）Fresh sugarcane juice and brown sugar powder the input brown sugar block after filtering will be precipitated refiningly cook the brown sugar of shaped device and refiningly cook profit in container
Heated with conduction oil, the weight ratio of fresh sugarcane juice and brown sugar powder is 1:4.5-5.5；The temperature of conduction oil is 120-150 DEG C；
Fresh sugarcane juice refers to squeeze out to be no more than the sugar-cane juice of 24 hours from sugarcane；
（2）Ceaselessly stirring brown sugar refiningly cooks the raw material in container, and by 40-50 minutes, fresh sugarcane juice and the dissolving of brown sugar powder mixed
Formed syrup, to syrup water content be 8-12% when, stop heating；
（3）Syrup is injected in brown sugar formation of lots mould by syrup casting machine, then brown sugar formation of lots mould is transported in air-cooled case
Carry out air-cooled solidifying to form brown sugar block to syrup；
（4）Brown sugar block is deviate from from brown sugar formation of lots mould, then is transported in air-cooled case and is carried out air-cooled drying surface moisture；
（5）Brown sugar block after air-cooled drying surface moisture is carried out into aseptic packaging, you can obtain brown sugar block product.
The process of described fresh sugarcane juice is：
（1）Sugarcane is obtained containing miscellaneous sugar-cane juice using sugar-cane press squeezing；
（2）After containing miscellaneous sugar-cane juice using stainless (steel) wire filtering, then use filter-cloth filtering；
（3）Flocculant is added in sugar-cane juice after with filter-cloth filtering, flocculant addition is 5~10ppm；
Described flocculant is by shitosan and Chinese bandoline wood skin by weight 1:5 are made, and first carry out Chinese bandoline wood skin to crush 100 mesh
Sieve；Then aquation recombination reaction tank is delivered into, is added water and is heated to 55-95 DEG C, amount of water is the 50-60 of Chinese bandoline wood tare weight amount,
Disperse under conditions of stirring, add the chitosan solution after being dissolved with organic acid, organic acid is with the weight ratio of shitosan
2-3:1, reaction time 1-2 hours, through being fully combined, then ground through colloid mill, it is obtained after filtering；Described organic acid is weight
The citric acid of concentration 10%.
Embodiment 2
Brown sugar block can be prepared using following production craft step：
（1）The brown sugar that the fresh sugarcane juice and brown sugar powder input brown sugar block that will be bought back from sugar refinery refiningly cook shaped device refiningly cooks container
Middle to be heated using conduction oil, the weight ratio of fresh sugarcane juice and brown sugar powder is 1:4.5-5.5；The temperature of conduction oil is 120-
150℃；Fresh sugarcane juice refers to squeeze out to be no more than the sugar-cane juice of 24 hours from sugarcane；
（2）Ceaselessly stirring brown sugar refiningly cooks the raw material in container, and by 40-50 minutes, fresh sugarcane juice and the dissolving of brown sugar powder mixed
Formed syrup, to syrup water content be 8-12% when, stop heating；
（3）Syrup is injected in brown sugar formation of lots mould by syrup casting machine, then brown sugar formation of lots mould is transported in air-cooled case
Carry out air-cooled solidifying to form brown sugar block to syrup；
（4）Brown sugar block is deviate from from brown sugar formation of lots mould, then is transported in air-cooled case and is carried out air-cooled drying surface moisture；
（5）Brown sugar block after air-cooled drying surface moisture is carried out into aseptic packaging, you can obtain brown sugar block product.
As shown in the figure：
The brown sugar block that the present invention is used refiningly cooks shaped device, and it includes that brown sugar refiningly cooks container 1, forming conveyer 14, air-cooled case 15
With product conveying belt 16, one end top of forming conveyer 14 is provided with syrup casting machine 13, the other end of forming conveyer 14
It is arranged in air-cooled case 15, brown sugar formation of lots mould 23 is fixed with the conveyer belt of forming conveyer 14, on brown sugar formation of lots mould 23
Be provided with multiple brown sugar formation of lots grooves 24, product conveying belt 16 is arranged on the bottom of forming conveyer 14, product conveying belt 16 it is another
One end is also disposed in air-cooled case 15, is provided with forming conveyer 14 and can taken off the brown sugar block top pressure in brown sugar formation of lots groove 24
Fall the demoulding jack unit 17 on product conveying belt 16；Brown sugar refiningly cooks the bottom of container 1 and is connected with delivery pipe 12, and brown sugar refiningly cooks appearance
The bottom of device 1 is provided with sealing valve 20 with the junction of delivery pipe 12, and the other end of delivery pipe 12 is communicated to syrup casting machine 13, defeated
Send and syrup delivery pump 19 is installed on pipe 12.
Described brown sugar is refiningly cooked and heat conduction fuel tank 22 is provided with outside container 1, and having heaters 21 is set in heat conduction fuel tank 22, red
The brown sugar raw material that sugar is refiningly cooked in container 1 carries out heating and refiningly cooks by the conduction oil of heat conduction fuel tank 22.
Described brown sugar is refiningly cooked in container 1 and is provided with agitating shaft 3, and paddle 2 is provided with agitating shaft 3, and agitating shaft 3 passes through
Transmission case 4 and motor 7 at the top of it are driven.
Described agitating shaft 3 is hollow agitating shaft, and sealing rocking bar 5 is provided with hollow agitating shaft 3, seals rocking bar 5
One end is connected with sealing valve 20, seal rocking bar 5 the other end be connected with the rocker sleeve 6 being fixed on transmission case 4, rocker sleeve 6 with
Sealing rocking bar 5 is threaded connection, and by rotatory sealing rocking bar 5, sealing rocking bar 5 is moved up or down from rocker sleeve 6, so that
Open or close sealing valve 20.
Described delivery pipe 12 is wrapped in incubator 11；Incubator 11 is the incubator for being passed through hot water, and incubator 11 is leaned on
One end that nearly brown sugar refiningly cooks container 1 is connected by being provided with the return pipe 18 of back water pump 9 with the bottom of boiler 8, incubator 11
The other end connected with the top of boiler 8 by water inlet pipe 10.
Described boiler 8 is the water tank of air source heat pump water heater.
The brown sugar block that the present invention is used refiningly cooks the operation principle of shaped device：Rotatory sealing rocking bar 5, makes the phase of sealing rocking bar 5
Rocker sleeve 6 is moved down, sealing valve 20 is closed, the top of container 1 input fresh sugarcane juice and brown sugar powder, its weight are refiningly cooked from brown sugar
Than being 1：4.5-5.5；Using the conduction oil of heat conduction fuel tank heating is carried out to refiningly cook, to syrup water content be 10% or so when, rotate it is close
Envelope rocking bar 5, makes sealing rocking bar 5 be moved up with respect to rocker sleeve 6, opens sealing valve 20, syrup is entered delivery pipe 12, opens sugar
Slurry delivery pump 19, by syrup delivery to syrup casting machine 13；Start forming conveyer 14, air-cooled case 15 and product conveying belt
16, note in the brown sugar formation of lots groove 24 toward the brown sugar formation of lots mould 23 on forming conveyer 14 at regular time and quantity of syrup casting machine 13
Enter syrup；Due to the rotational conveyance of forming conveyer 14, brown sugar formation of lots mould 23 enters air-cooled case 15, is carried out using blowing a cold wind over cold
But dry up；Hot sugar shaping mould 23 in the air-cooled case 15 out after, during by demoulding jack unit 17, demoulding jack unit
17 are shed on product conveying belt 16 the brown sugar block top pressure of shaping in brown sugar formation of lots groove 24, and product conveying belt 16 takes off top pressure
The brown sugar block for falling cools down drying in being sent to air-cooled case 15, and it is that can obtain brown sugar block finished product finally to collect aseptic packaging.
Applicant's statement first：We are an enterprises for researching and producing brown sugar, in the past few years in research and development brown sugar side
Face is made that many products, and the product having at present passes through experiment and checks, and will put goods on the market, and having for applying on the same day is several
Patent is all our own scientific achievement, this《A kind of production method of brown sugar block》With《A kind of producer of Donkey-hide gelatin brown sugar block
Method》、《A kind of production method of longan-jujube brown sugar block》With《A kind of production method of old ginger brown sugar block》Some formulas and technique
Have similar part, but be our series of products, the purpose applied for a patent be in order to protect our series of products, be not for
Other purposes.
Described above is not limitation of the present invention, and the present invention is also not limited to examples detailed above, the art it is general
Logical technical staff, in essential scope of the invention, change, remodeling, addition or the replacement made should all belong to guarantor of the invention
Shield scope.
Claims (9)
1. a kind of production method of brown sugar block, it is characterised in that：Including following production stage：
（1）Fresh sugarcane juice and brown sugar powder the input brown sugar block after filtering will be precipitated refiningly cook the brown sugar of shaped device and refiningly cook profit in container
Heated with conduction oil, the weight ratio of fresh sugarcane juice and brown sugar powder is 1:4.5-5.5；The temperature of conduction oil is 120-150 DEG C；
Fresh sugarcane juice refers to squeeze out to be no more than the sugar-cane juice of 24 hours from sugarcane；
（2）Ceaselessly stirring brown sugar refiningly cooks the raw material in container, and by 40-50 minutes, fresh sugarcane juice and the dissolving of brown sugar powder mixed
Formed syrup, to syrup water content be 8-12% when, stop heating；
（3）Syrup is injected in brown sugar formation of lots mould by syrup casting machine, then brown sugar formation of lots mould is transported in air-cooled case
Carry out air-cooled solidifying to form brown sugar block to syrup；
（4）Brown sugar block is deviate from from brown sugar formation of lots mould, then is transported in air-cooled case and is carried out air-cooled drying surface moisture；
（5）Brown sugar block after air-cooled drying surface moisture is carried out into aseptic packaging, you can obtain brown sugar block product.
2. the production method of brown sugar block according to claim 1, it is characterised in that：The process of described fresh sugarcane juice
For：
（1）Sugarcane is obtained containing miscellaneous sugar-cane juice using sugar-cane press squeezing；
（2）After containing miscellaneous sugar-cane juice using stainless (steel) wire filtering, then use filter-cloth filtering；
（3）Flocculant is added in sugar-cane juice after with filter-cloth filtering, flocculant addition is 5~10ppm；
Described flocculant is by shitosan and Chinese bandoline wood skin by weight 1:5 are made, and first carry out Chinese bandoline wood skin to crush 100 mesh
Sieve；Then aquation recombination reaction tank is delivered into, is added water and is heated to 55-95 DEG C, amount of water is the 50-60 of Chinese bandoline wood tare weight amount,
Disperse under conditions of stirring, add the chitosan solution after being dissolved with organic acid, organic acid is with the weight ratio of shitosan
2-3:1, reaction time 1-2 hours, through being fully combined, then ground through colloid mill, it is obtained after filtering；Described organic acid is weight
The citric acid of concentration 10%.
3. the production method of brown sugar block according to claim 1, it is characterised in that：Described brown sugar block refiningly cooks shaped device
Container is refiningly cooked including brown sugar（1）, forming conveyer（14）, air-cooled case（15）And product conveying belt（16）, forming conveyer（14）
One end top syrup casting machine is installed（13）, forming conveyer（14）The other end be arranged on air-cooled case（15）It is interior, shaping
Conveyer belt（14）Conveyer belt on be fixed with brown sugar formation of lots mould（23）, brown sugar formation of lots mould（23）On be provided with multiple brown sugar blocks
Forming tank（24）, product conveying belt（16）Installed in forming conveyer（14）Bottom, product conveying belt（16）The other end also set
Put in air-cooled case（15）It is interior, forming conveyer（14）On be provided with can be by brown sugar formation of lots groove（24）Interior brown sugar block top pressure comes off
To product conveying belt（16）On demoulding jack unit（17）；Brown sugar refiningly cooks container（1）Bottom is connected with delivery pipe（12）, brown sugar
Refiningly cook container（1）Bottom and delivery pipe（12）Junction be provided with sealing valve（20）, delivery pipe（12）The other end is communicated to
Syrup casting machine（13）, delivery pipe（12）On syrup delivery pump is installed（19）；Described brown sugar refiningly cooks container（1）Outside is set
There is heat conduction fuel tank（22）, heat conduction fuel tank（22）Interior setting having heaters（21）, brown sugar refiningly cooks container（1）Interior brown sugar raw material passes through
Heat conduction fuel tank（22）Conduction oil carry out heating and refiningly cook.
4. the production method of brown sugar block according to claim 3, it is characterised in that：Described brown sugar refiningly cooks container（1）It is interior
It is provided with agitating shaft（3）, agitating shaft（3）On be provided with paddle（2）, agitating shaft（3）By the transmission case at the top of it
（4）And motor（7）Transmission.
5. the production method of brown sugar block according to claim 4, it is characterised in that：Described agitating shaft（3）For hollow
Agitating shaft, hollow agitating shaft（3）Inside it is provided with sealing rocking bar（5）, seal rocking bar（5）One end and sealing valve（20）Connection, it is close
Envelope rocking bar（5）The other end be fixed on transmission case（4）On rocker sleeve（6）Connection, rocker sleeve（6）With sealing rocking bar（5）For
Threaded connection, by rotatory sealing rocking bar（5）, seal rocking bar（5）From rocker sleeve（6）Inside move up or down, so as to open
Or close sealing valve（20）.
6. the production method of brown sugar block according to claim 3, it is characterised in that：Described delivery pipe（12）It is wrapped in guarantor
Incubator（11）It is interior.
7. the production method of brown sugar block according to claim 6, it is characterised in that：Described incubator（11）To be passed through heat
The incubator of water, incubator（11）Container is refiningly cooked near brown sugar（1）One end by being provided with back water pump（9）Return pipe（18）
With boiler（8）Bottom connection, incubator（11）The other end pass through water inlet pipe（10）With boiler（8）Top connection.
8. the production method of brown sugar block according to claim 7, it is characterised in that：Described boiler（8）It is air energy
The water tank of heat pump water-heating machine.
9. the production method of brown sugar block according to claim 3, it is characterised in that：Described brown sugar formation of lots mould（23）Adopt
It is made of silica gel.
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| CN107307159A (en) * | 2017-08-15 | 2017-11-03 | 贵州省习水县淋滩红糖厂 | A kind of manual brown sugar shaped device |
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| CN108850404A (en) * | 2018-06-20 | 2018-11-23 | 安龙县赶场电子商务有限公司 | A kind of porosity brown sugar and its processing method |
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