CN112481420A - What brown sugar piece preparation was used smelts boils forming device - Google Patents
What brown sugar piece preparation was used smelts boils forming device Download PDFInfo
- Publication number
- CN112481420A CN112481420A CN202011350459.6A CN202011350459A CN112481420A CN 112481420 A CN112481420 A CN 112481420A CN 202011350459 A CN202011350459 A CN 202011350459A CN 112481420 A CN112481420 A CN 112481420A
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- Prior art keywords
- forming
- brown sugar
- cooking
- support frame
- assembly
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000002360 preparation method Methods 0.000 title claims description 6
- 241001417490 Sillaginidae Species 0.000 title description 2
- 238000010411 cooking Methods 0.000 claims abstract description 24
- 238000009835 boiling Methods 0.000 claims abstract description 14
- 238000009826 distribution Methods 0.000 claims abstract description 10
- 238000007670 refining Methods 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 29
- 238000001816 cooling Methods 0.000 claims description 19
- 238000003860 storage Methods 0.000 claims description 12
- 239000006188 syrup Substances 0.000 claims description 10
- 235000020357 syrup Nutrition 0.000 claims description 10
- 238000005485 electric heating Methods 0.000 claims description 9
- 238000003723 Smelting Methods 0.000 claims description 7
- 238000000465 moulding Methods 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 239000007788 liquid Substances 0.000 abstract description 6
- 238000007493 shaping process Methods 0.000 abstract description 5
- 241001062472 Stokellia anisodon Species 0.000 abstract description 3
- 230000003028 elevating effect Effects 0.000 abstract description 3
- 230000008878 coupling Effects 0.000 abstract 1
- 238000010168 coupling process Methods 0.000 abstract 1
- 238000005859 coupling reaction Methods 0.000 abstract 1
- 240000000111 Saccharum officinarum Species 0.000 description 8
- 235000007201 Saccharum officinarum Nutrition 0.000 description 8
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 7
- 230000000694 effects Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- AEMRFAOFKBGASW-UHFFFAOYSA-N Glycolic acid Chemical compound OCC(O)=O AEMRFAOFKBGASW-UHFFFAOYSA-N 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 1
- 229930006000 Sucrose Natural products 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000005720 sucrose Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B50/00—Sugar products, e.g. powdered, lump or liquid sugar; Working-up of sugar
- C13B50/004—Agglomerated sugar products; Agglomeration
-
- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B50/00—Sugar products, e.g. powdered, lump or liquid sugar; Working-up of sugar
- C13B50/02—Sugar products, e.g. powdered, lump or liquid sugar; Working-up of sugar formed by moulding sugar
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Biochemistry (AREA)
- Organic Chemistry (AREA)
- Cookers (AREA)
Abstract
The invention discloses a refining and boiling forming device for preparing brown sugar blocks, which comprises a refining and boiling bin: smelt the bottom exit end in storehouse of boiling and be provided with out the thick liquid union coupling, and the bottom of going out the thick liquid pipe is provided with the flow distribution plate, the vertical pot head in one side of support frame is equipped with the axle sleeve, and the outer wall annular distribution of axle sleeve has a plurality of profiled sheeting, be provided with a drive profiled sheeting along the reciprocal rotatory rotating assembly in axle sleeve center on the support frame, the outer wall of support frame is provided with the mounting bracket, and is provided with a drawing of patterns subassembly that extends to the drawing of patterns of shaping inslot drive brown sugar piece, be provided with the elevating system of a drive drawing of patterns subassembly intermittent type lift on the mounting bracket. According to the invention, the cooking and forming device can continuously adjust and replace the positions of the forming plates, and can perform continuous and discontinuous demolding treatment on the brown sugar blocks formed in the forming grooves by combining the demolding component and the lifting component, so that the forming and demolding processing efficiency of the brown sugar blocks is improved.
Description
Technical Field
The invention relates to the technical field of brown sugar block processing, in particular to a refining and boiling forming device for preparing brown sugar blocks.
Background
The brown sugar is a red crystal refined by squeezing stems of grass plant sugarcane to obtain juice, and is rich in sugar, mineral substances and glycolic acid, the raw material of the brown sugar is the sugarcane containing about 95% of sucrose, the ancient method is to cut and roll the harvested sugarcane, impurities such as soil, bacteria and fibers are removed from the squeezed juice, then the sugarcane is boiled for 5-6 hours by small fire, the water is slowly evaporated by continuous stirring, the concentration of the sugar is gradually increased, the high-concentration syrup is solidified into solid massive brown sugar after being cooled, namely a brown sugar brick, and therefore, in order to obtain high-quality brown sugar blocks, the water of the sugarcane is required to be boiled and shaped by virtue of a boiling and forming device.
The existing device for cooking and forming needs to adopt a manual and manual one-by-one demoulding mode for the formed brown sugar blocks in production, so that the demoulding operation of the brown sugar blocks is not fast and continuous, and the forming and demoulding efficiency of the brown sugar blocks is reduced.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides a brown sugar lump preparation smelting and boiling forming device which can continuously and uninterruptedly form and demould brown sugar lumps and improve the processing efficiency of the brown sugar lumps.
In order to achieve the purpose, the invention adopts the following technical scheme: the utility model provides a brown sugar preparation is with smelting boiling forming device, boils the storehouse including smelting:
an electric heating piece is arranged inside the shell of the cooking bin;
a feeding pipe is arranged at the top of the cooking bin, a pulp outlet pipe is arranged at the outlet end of the bottom of the cooking bin for connection, a flow distribution plate is arranged at the bottom of the pulp outlet pipe, and a pulp outlet head is arranged on the flow distribution plate;
the outer wall of the cooking bin is provided with a support frame, a shaft sleeve is sleeved at the vertical end of one side of the support frame, a plurality of forming plates are annularly distributed on the outer wall of the shaft sleeve, and forming grooves are formed in the forming plates;
the support frame is provided with a rotating assembly for driving the forming plate to rotate back and forth along the center of the shaft sleeve;
the outer wall of the supporting frame is provided with a mounting frame, and the mounting frame is provided with a demoulding assembly which extends into the forming groove and drives the red sugar block to demould;
and the mounting frame is provided with a lifting assembly for driving the demoulding assembly to intermittently lift.
As a further description of the above technical solution:
the rotating assembly comprises a rotating motor arranged on the supporting frame, the output end of the rotating motor is connected with a gear, and the gear is meshed and connected with a gear ring on the shaft sleeve.
As a further description of the above technical solution:
the demoulding component comprises a demoulding head which penetrates through a demoulding hole in the forming plate and extends into the forming groove, a lifting plate is arranged at the bottom of the demoulding head and extends into the end part of the mounting frame, and the lifting plate is in intermittent contact with the lifting component.
As a further description of the above technical solution:
the lifting assembly comprises a lifting motor arranged on the mounting frame, and the output end of the lifting motor is connected with a cam which is in intermittent contact with the demoulding assembly.
As a further description of the above technical solution:
the bottom of lifter plate is provided with the roller, and roller and cam rolling contact.
As a further description of the above technical solution:
also includes a cooling assembly;
the cooling assembly comprises a water storage tank arranged at the horizontal end of the support frame, the water storage tank is communicated with a water inlet of a cooling hole in the forming plate through a water inlet pipe, and a water outlet of the cooling hole is communicated with the water storage tank through a water return pipe.
As a further description of the above technical solution:
the inner wall of the pulp outlet pipe is provided with an electromagnetic valve, and a syrup circulating pump is arranged on the inner wall of the pulp outlet pipe and below the electromagnetic valve.
As a further description of the above technical solution:
the top of the electric heating piece is provided with a hollow auxiliary heating pipe, and the auxiliary heating pipe extends to the inner cavity of the cooking chamber.
The invention provides a refining and boiling forming device for preparing brown sugar blocks. The method has the following beneficial effects:
(1) this smelt and boil forming device adopts rotating assembly's rotation driving mode, can carry out free rotation regulation with the position of each profiled sheeting to carry out automatic unloading operation of going up to the profiled sheeting after going out thick liquid and the profiled sheeting that does not go out thick liquid, realized the continuous shaping effect of going out thick liquid of profiled sheeting, need not to shut down and carry out manual change profiled sheeting.
(2) This smelt and boil forming device adopts the compound mode of lifting unit cooperation drawing of patterns subassembly, can carry out intermittent type drawing of patterns operation to the brown sugar piece in the profiled sheeting after the play thick liquid, ensures that the brown sugar piece after the shaping can be by quick ejecting shaping groove to cooperation rotating assembly can realize the incessant drawing of patterns effect in succession to the brown sugar piece.
Drawings
FIG. 1 is a schematic structural view of a device for cooking and forming brown sugar blocks according to the present invention;
FIG. 2 is a schematic view of a partial structure of a connection portion of a rotating assembly and a sleeve according to the present invention;
FIG. 3 is a schematic structural view of the joint of the mounting frame, the demolding assembly and the lifting assembly in the present invention;
FIG. 4 is a partial schematic view of the cooling module and the forming plate of the present invention.
Illustration of the drawings:
1. an auxiliary heat pipe; 2. a feed pipe; 3. a cooking bin; 4. an electric heating sheet; 5. a support frame; 6. a pulp outlet pipe; 7. an electromagnetic valve; 8. a syrup circulating pump; 9. a flow distribution plate; 10. discharging the pulp head; 11. a shaft sleeve; 12. forming a plate; 121. forming a groove; 122. demoulding holes; 13. a rotating assembly; 131. a rotating electric machine; 132. a gear; 133. a toothed ring; 14. a mounting frame; 15. a demolding component; 151. a roll shaft; 152. a lifting plate; 153. demoulding head; 16. a lifting assembly; 161. a lifting motor; 162. a cam; 17. a cooling assembly; 171. a water storage tank; 172. a water inlet pipe; 173. a water return pipe; 18. and cooling the holes.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
As shown in fig. 1 and fig. 2, a brown sugar block preparation is with smelting and boiling forming device, including smelting and boiling storehouse 3:
an electric heating sheet 4 is arranged inside the shell of the cooking bin 3;
a feeding pipe 2 is arranged at the top of the cooking bin 3, a pulp outlet pipe 6 is arranged at the outlet end of the bottom of the cooking bin 3 for connection, a flow distribution plate 9 is arranged at the bottom of the pulp outlet pipe 6, and a pulp outlet head 10 is arranged on the flow distribution plate 9;
the outer wall of the cooking chamber 3 is provided with a support frame 5, one vertical end of the support frame 5 is sleeved with a shaft sleeve 11, a plurality of forming plates 12 are annularly distributed on the outer wall of the shaft sleeve 11, and forming grooves 121 are formed in the forming plates 12;
the supporting frame 5 is provided with a rotating assembly 13 for driving the forming plate 12 to rotate back and forth along the center of the shaft sleeve 11;
the outer wall of the supporting frame 5 is provided with a mounting frame 14, and the mounting frame 14 is provided with a demoulding assembly 15 which extends into the forming groove 121 and drives the red sugar blocks to demould;
the mounting frame 14 is provided with a lifting assembly 16 for driving the demoulding assembly 15 to intermittently lift.
In the embodiment, cane juice is added into a cooking chamber 3 through a feeding pipe 2, an electric heating sheet 4 works to generate high temperature, the cane juice in the cooking chamber 3 is heated and evaporated to obtain cane syrup, the syrup flows into a flow distribution plate 9 through a syrup outlet pipe 6 and is uniformly guided into a forming groove 121 on a forming plate 12 through a syrup outlet head 10, a finished product of brown sugar blocks is formed after temperature reduction, a shaft sleeve 11 can be driven to be communicated with the forming plate 12 to synchronously rotate up and down on a support frame 5 under the driving action of a rotating component 13, the position of each forming plate 12 is rapidly adjusted, the feeding and discharging operation of each forming plate 12 is realized, the lifting component 16 can intermittently drive the demoulding component 15 to intermittently lift, and the demoulding component 15 carries out demoulding and ejecting operation on the finished product of the brown sugar blocks in the forming groove 121, so as to realize the continuous demoulding effect of the brown sugar blocks, the efficiency of molding drawing of patterns processing after brown sugar piece is smelted and boiled is improved.
As shown in fig. 2, the rotating assembly 13 includes a rotating motor 131 disposed on the supporting frame 5, a gear 132 is coupled to an output end of the rotating motor 131, and the gear 132 is engaged with a toothed ring 133 on the sleeve 11, and the sleeve 11 is driven to rotate on the supporting frame 5 by the driving action of the rotating motor 131 in combination with the engagement of the gear 132 and the toothed ring 133, so as to change the position of the shaping plate 12.
As shown in fig. 2 and fig. 3, the demolding assembly 15 includes a demolding head 153 penetrating through the demolding hole 122 of the molding plate 12 and extending into the molding groove 121, a lifting plate 152 is disposed at the bottom of the demolding head 153 and at the end extending into the mounting frame 14, and the lifting plate 152 is in intermittent contact with the lifting assembly 16, when the lifting plate 152 is lifted upwards, the demolding head 153 penetrates through the demolding hole 122 and enters the molding groove 121, so as to perform ejection demolding treatment on the molded brown sugar block.
As shown in fig. 3, the lifting assembly 16 includes a lifting motor 161 disposed on the mounting frame 14, and an output end of the lifting motor 161 is connected to a cam 162 intermittently contacting with the demolding assembly 15, so that the lifting motor 161 drives the cam 162 to rotate, thereby intermittently contacting and jacking the lifting plate 152.
As shown in fig. 3, the roller shaft 151 is provided at the bottom of the elevating plate 152, and the roller shaft 151 is in rolling contact with the cam 162, so that the frictional resistance between the roller shaft 151 and the cam 162 can be reduced by the rolling contact method, thereby improving the driving flexibility of the elevating unit 16 for the stripper unit 15.
As shown in fig. 1 and 4, the cooling module 17 further comprises a cooling module 17, the cooling module 17 comprises a water storage tank 171 arranged at the horizontal end of the support frame 5, a circulating pump is arranged in the water storage tank 171 and used for providing driving force for water flow, the water storage tank 171 is communicated with the water inlet of the cooling hole 18 in the forming plate 12 through a water inlet pipe 172, the water outlet of the cooling hole 18 is communicated with the water storage tank 171 through a water return pipe 173, the cooling water in the water storage tank 171 can be guided into the cooling hole 18 in the forming plate 12, the effect of circularly cooling the brown sugar blocks in the forming groove 121 is realized, and the cooling and solidification rate of the brown sugar blocks is accelerated.
As shown in fig. 1, an electromagnetic valve 7 is disposed on an inner wall of the slurry outlet pipe 6 for controlling an on-off state of the slurry outlet pipe 6, and a syrup circulating pump 8 is disposed on the inner wall of the slurry outlet pipe 6 and below the electromagnetic valve 7 for pressurizing and conveying syrup.
As shown in fig. 1, the top of the electric heating sheet 4 is provided with a hollow auxiliary heat pipe 1, and the auxiliary heat pipe 1 extends to the inner cavity of the cooking chamber 3, so that heat generated by the electric heating sheet 4 can be conducted into the sugarcane juice, the contact area between the heat and the sugarcane juice is increased, and the evaporation rate of the sugarcane juice is increased.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (8)
1. The utility model provides a brown sugar preparation is with smelting forming device that boils, boils storehouse (3) including smelting, its characterized in that:
an electric heating piece (4) is arranged inside the shell of the cooking bin (3);
a feeding pipe (2) is arranged at the top of the boiling bin (3), a pulp outlet pipe (6) is arranged at the outlet end of the bottom of the boiling bin (3) for connection, a flow distribution plate (9) is arranged at the bottom of the pulp outlet pipe (6), and a pulp outlet head (10) is arranged on the flow distribution plate (9);
a support frame (5) is arranged on the outer wall of the cooking bin (3), a shaft sleeve (11) is sleeved at the vertical end of one side of the support frame (5), a plurality of forming plates (12) are annularly distributed on the outer wall of the shaft sleeve (11), and forming grooves (121) are formed in the forming plates (12);
the support frame (5) is provided with a rotating assembly (13) for driving the forming plate (12) to rotate back and forth along the center of the shaft sleeve (11);
the outer wall of the support frame (5) is provided with a mounting frame (14), and the mounting frame (14) is provided with a demoulding assembly (15) which extends into the forming groove (121) and drives the red sugar block to demould;
and a lifting component (16) for driving the demoulding component (15) to intermittently lift is arranged on the mounting rack (14).
2. The device for cooking and forming brown sugar blocks as claimed in claim 1, wherein: the rotating assembly (13) comprises a rotating motor (131) arranged on the support frame (5), the output end of the rotating motor (131) is connected with a gear (132), and the gear (132) is meshed and connected with a gear ring (133) on the shaft sleeve (11).
3. The device for cooking and forming brown sugar blocks as claimed in claim 1, wherein: the demolding assembly (15) comprises a demolding head (153) penetrating through the demolding hole (122) in the forming plate (12) and extending into the forming groove (121), a lifting plate (152) is arranged at the bottom of the demolding head (153) and at the end part extending into the mounting frame (14), and the lifting plate (152) is in intermittent contact with the lifting assembly (16).
4. The device for cooking and forming brown sugar blocks as claimed in claim 1, wherein: the lifting assembly (16) comprises a lifting motor (161) arranged on the mounting frame (14), and the output end of the lifting motor (161) is connected with a cam (162) intermittently contacted with the demoulding assembly (15).
5. The sugar refining and boiling molding device for the manufacture of brown sugar blocks as claimed in claim 3, wherein: the bottom of lifter plate (152) is provided with roller (151), and roller (151) and cam (162) rolling contact.
6. The device for cooking and forming brown sugar blocks as claimed in claim 1, wherein: further comprising a cooling assembly (17);
the cooling assembly (17) comprises a water storage tank (171) arranged at the horizontal end of the support frame (5), the water storage tank (171) is communicated with a water inlet of a cooling hole (18) in the forming plate (12) through a water inlet pipe (172), and a water outlet of the cooling hole (18) is communicated with the water storage tank (171) through a water return pipe (173).
7. The device for cooking and forming brown sugar blocks as claimed in claim 1, wherein: the inner wall of the pulp outlet pipe (6) is provided with an electromagnetic valve (7), and the inner wall of the pulp outlet pipe (6) is provided with a syrup circulating pump (8) below the electromagnetic valve (7).
8. The device for cooking and forming brown sugar blocks as claimed in claim 1, wherein: the top of the electric heating piece (4) is provided with a hollow auxiliary heat pipe (1), and the auxiliary heat pipe (1) extends to the inner cavity of the boiling bin (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011350459.6A CN112481420A (en) | 2020-11-26 | 2020-11-26 | What brown sugar piece preparation was used smelts boils forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011350459.6A CN112481420A (en) | 2020-11-26 | 2020-11-26 | What brown sugar piece preparation was used smelts boils forming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112481420A true CN112481420A (en) | 2021-03-12 |
Family
ID=74935326
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011350459.6A Pending CN112481420A (en) | 2020-11-26 | 2020-11-26 | What brown sugar piece preparation was used smelts boils forming device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112481420A (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204864104U (en) * | 2015-08-05 | 2015-12-16 | 李樱桃 | Give equipment of capsule shell parcel sugar -coat |
| CN106906310A (en) * | 2017-04-26 | 2017-06-30 | 广西怡神糖业有限公司 | A kind of production method of brown sugar block |
| CN107307159A (en) * | 2017-08-15 | 2017-11-03 | 贵州省习水县淋滩红糖厂 | A kind of manual brown sugar shaped device |
-
2020
- 2020-11-26 CN CN202011350459.6A patent/CN112481420A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204864104U (en) * | 2015-08-05 | 2015-12-16 | 李樱桃 | Give equipment of capsule shell parcel sugar -coat |
| CN106906310A (en) * | 2017-04-26 | 2017-06-30 | 广西怡神糖业有限公司 | A kind of production method of brown sugar block |
| CN107307159A (en) * | 2017-08-15 | 2017-11-03 | 贵州省习水县淋滩红糖厂 | A kind of manual brown sugar shaped device |
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Application publication date: 20210312 |
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| RJ01 | Rejection of invention patent application after publication |