CN106851872A - A kind of aluminium alloy base plate large power thick film circuit intermediate sintering temperature silver palladium resistance slurry and preparation method thereof - Google Patents

A kind of aluminium alloy base plate large power thick film circuit intermediate sintering temperature silver palladium resistance slurry and preparation method thereof Download PDF

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Publication number
CN106851872A
CN106851872A CN201611129402.7A CN201611129402A CN106851872A CN 106851872 A CN106851872 A CN 106851872A CN 201611129402 A CN201611129402 A CN 201611129402A CN 106851872 A CN106851872 A CN 106851872A
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powder
resistance slurry
complex function
base plate
organic carrier
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高丽萍
苏冠贤
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Dongguan Corehelm Electronic Material Technology Co Ltd
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Dongguan Corehelm Electronic Material Technology Co Ltd
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/10Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • H05B3/12Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material

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Abstract

The invention discloses a kind of aluminium alloy base plate large power thick film circuit intermediate sintering temperature silver palladium resistance slurry and preparation method thereof, the resistance slurry includes inorganic adhesive phase, complex function phase, organic carrier, and inorganic bond is mutually by Bi2O3、B2O3, the microcrystalline glass powder that is constituted of BaO, ZnO, Nucleating Agent, rare earth oxide, complex function is made up of spherical silver powder, flake silver powder, three kinds of materials of nano Pd powder, and organic carrier is made up of organic solvent, macromolecule thickener, dispersant, defoamer, five kinds of materials of thixotropic agent;The preparation method is mutually prepared including inorganic bond, complex function is mutually prepared, organic carrier is prepared, prepares resistance slurry.The resistance slurry have good thixotropy, mobility and sintering temperature is low, burn till after resistive layer structure it is smooth, fine and close, do not ftracture, pin-free, bubble-free, leadless environment-friendly, adhesive force is strong, ageing-resistant, sheet resistance is adjustable, temperature-coefficient of electrical resistance is relatively low and adjustable, printing characteristic and burns till characteristic good.

Description

A kind of aluminium alloy base plate with large power thick film circuit intermediate sintering temperature silver palladium resistance slurry and Its preparation method
Technical field
The present invention relates to thick film circuit technique field, more particularly to a kind of aluminium alloy base plate middle temperature of large power thick film circuit Silver-colored palladium resistance slurry of sintering and preparation method thereof.
Background technology
As thick film circuit element is to multiple stratification and the development of miniaturization, corresponding mechanics and thermal property are proposed to substrate It is required that, the particularly thermal conductivity requirement of substrate;Although BeO, Al2O3, the ceramic substrate such as AlN there is thermal conductivity factor higher, but BeO substrates are limited because of its toxicity and used, Al2O3With AlN substrate because mechanical performance is poor, assemble difficult and apply limited.Aluminium is closed The property such as density that gold base has is small, the cold and hot working processability that ductility is good, thermal conductivity is good, excellent and good toughness Can make it possible to be used as baseplate material;Yet with aluminium alloy base plate thermal coefficient of expansion it is high, while fusing point is low(It is less than 660℃), therefore high-temperature standard firing process can not be selected(850℃);It requires that corresponding resistance slurry can only be less than aluminium Fusion temperature under sinter, and have good adhesive force, matching, screen printing property and multiple refiring capability so that aluminium base electricity The development of resistance paste becomes extremely difficult.
Earlier 1900s, thick film circuit is prepared on anodization aluminium sheet for solar cell, LED substrates, for direct current Low-voltage, succeeds, yet with power is small, hot property, insulating properties it is poor, it is dangerous the problems such as, it is impossible to for electric heating unit Part.At present, be applied to aluminium alloy base plate thick film circuit heating, especially specialty for aluminium alloy base plate system resistance Slurry, country's report is less.United States Patent (USP) US62221661B1 discloses a kind of aluminium base thick film heating, invention use etc. Plasma spray method is by Al2O3And ZrO2Mixture be attached on aluminium base as insulating medium layer, then using silk-screen printing Be printed on pure Ag or Ag/Pd resistance slurries in insulated Aluminium based plates by mode, then 10-15min is sintered at 580 DEG C, as resistance Heating layer;Plasma spraying method high cost used by this method, and in the sintering process of later stage resistance slurry, insulating medium layer is easy There is diffusion with resistive layer, influence the resistance of aluminium base heater element and the stability of power.Additionally, the burning of the resistance slurry Junction temperature is higher, can cause aluminium base gross distortion during sintering, influences the resistance and power of aluminium base heater element Stability.
The content of the invention
The purpose of the present invention is to solve the shortcomings of the prior art and providing a kind of aluminium alloy base plate high-power thick-film electricity Road intermediate sintering temperature silver palladium resistance slurry, aluminium alloy base plate large power thick film circuit intermediate sintering temperature silver palladium resistance slurry has good Good rheological characteristic, thixotropy and sintering temperature is low, the resistive layer after burning till has that structure is smooth, fine and close, do not ftracture, it is pin-free, Bubble-free, the advantage of leadless environment-friendly, while resistive layer adhesive force after burning till is strong, ageing-resistant, sheet resistance is adjustable, temperature-coefficient of electrical resistance Relatively low and adjustable, printing characteristic and characteristic good is burnt till, i.e., the advantages of can matching with aluminium alloy base plate well.
Another object of the present invention is to provide a kind of aluminium alloy base plate large power thick film circuit intermediate sintering temperature silver palladium electricity The preparation method of resistance paste, the preparation method can be produced effectively in preparing above-mentioned aluminium alloy base plate large power thick film circuit The silver-colored palladium resistance slurry of temperature sintering.
To reach above-mentioned purpose, the present invention is achieved through the following technical solutions.
A kind of aluminium alloy base plate large power thick film circuit intermediate sintering temperature silver palladium resistance slurry, includes following weight portion Material, specially:
Inorganic adhesive phase 10%-30%
Complex function phase 50%-70%
Organic carrier 20%-25%;
Wherein, inorganic bond is mutually by Bi2O3、B2O3, the unleaded crystallite glass that is constituted of BaO, ZnO, Nucleating Agent, rare earth oxide Glass powder, Bi in inorganic adhesive phase2O3、B2O3, BaO, ZnO, Nucleating Agent, the weight portion of six kinds of materials of rare earth oxide be followed successively by 40%-60%、20%-30%、5%-15%、5%-10%、1%-5%、1%-5%;
The mixed powder that complex function is mutually made up of spherical silver powder, flake silver powder, nano Pd powder, spherical silver in complex function phase Powder, flake silver powder, the weight portion of three kinds of materials of nano Pd powder are followed successively by 40%-50%, 40%-50%, 1-10%;
The mixing that organic carrier is made up of organic solvent, macromolecule thickener, dispersant, defoamer, five kinds of materials of thixotropic agent Thing, organic solvent, macromolecule thickener, dispersant, defoamer, the weight portion of five kinds of materials of thixotropic agent are followed successively by organic carrier 50%-70%、25%-35%、1%-5%、1%-5%、1%-5%。
Preferably, the Nucleating Agent is CaF2、TiO2、ZrO2、P2O5、Sb2O3、V2O5、NiO、Fe2O3In one kind or extremely Few two kinds of mixtures for being constituted.
Preferably, the rare earth oxide is La2O3、Sc2O3、Y2O3、CeO2、Sm2O3、Gd2O3、Nd2O3、Pr2O3、Eu2O3 In one kind, the particle size values of rare earth oxide are 1 μm -3 μm.
Preferably, the particle size values of the leadless crystallizing glass powder are 1 μm -3 μm, and softening point is 350-480 DEG C, and average line is swollen Swollen coefficient is 18-25 × 10-6/℃。
Preferably, the particle size values of spherical silver powder are 1 μm -3 μm in the complex function phase, and apparent density is 1.0-2.0 g/ cm3, tap density is 1.0-2.0 g/cm3;The particle size values of the flake silver powder are 1 μm -3 μm, and apparent density is 1.0-2.0 g/ cm3, tap density is 1.0-2.0 g/cm3;The particle size values of the nano Pd powder are 10nm-50nm, and apparent density is 2.0-2.5 g/cm3, tap density is 3.5-4.0 g/cm3
Preferably, the organic solvent is turpentine oil, terpinol, hexadecanol, butyl carbitol, butyl carbitol acetic acid Ester, diethylene glycol monomethyl ether, dibutyl ethylene glycol ether, ethylene glycol ether acetate, ATBC, tributyl phosphate, 1, 4- butyrolactone, mixed dibasic acid ester, 1-METHYLPYRROLIDONE, DMF, DMA, diformazan are sub- A kind of or at least two mixtures for being constituted in sulfone.
Preferably, the macromolecule thickener is ethyl cellulose, polyethylene glycol 2000, polyvinyl butyral resin, poly-vinegar One kind in vinyl acetate, polyvinylpyrrolidone, hydrogenated rosin resin, acrylate, epoxy resin, polyurethane resin Or at least two mixtures for being constituted.
Preferably, the dispersant be triammonium citrate, polymethyl acid amide, Isosorbide-5-Nitrae-dihydroxy sulfanilic acid in one kind or The mixture that person at least two is constituted;The defoamer be organosiloxane, polyethers, polyethylene glycol, ethylene-acrylic acid copolymer, A kind of or at least two mixtures for being constituted in polyglyceryl fatty acid ester, dimethyl silicone polymer, organic silicon modified by polyether.
Preferably, the thixotropic agent is hexadecanol, polyamide wax, rilanit special, thixotropy alkyd resin, organic swelling A kind of or at least two mixtures for being constituted in soil or aerosil.
A kind of aluminium alloy base plate preparation method of large power thick film circuit intermediate sintering temperature silver palladium resistance slurry, include with Lower processing step, specially:
A, prepare inorganic adhesive phase:By Bi2O3、B2O3, BaO, ZnO, Nucleating Agent, rare earth oxide in three-dimensional material mixer be well mixed, Bi in mixture2O3、B2O3, BaO, ZnO, Nucleating Agent, the weight portion of six kinds of materials of rare earth oxide be followed successively by 40%-60%, 20%-30%, 5%-15%、5%-10%、1%-5%、1%-5%;Treat Bi2O3、B2O3, the mixture mixing that is constituted of BaO, ZnO, Nucleating Agent, rare earth oxide After uniform, mixture is placed in carries out melting treatment in smelting furnace, and smelting temperature is 1200-1400 DEG C, and soaking time is 2-4 hours, To obtain glass melts;Glass melts are then carried out into Water Quenching again, to obtain glass dregs, finally by glass dregs it is broken and with Distilled water carries out ball-milling treatment 6 hours for medium to glass dregs, that is, obtain the leadless crystallizing glass powder that particle size values are 1 μm -3 μm;
B, preparation complex function phase:Spherical silver powder, flake silver powder, nano Pd powder are placed in batch mixing and are stirred mixing, to obtain Complex function phase is obtained, spherical silver powder, flake silver powder, the weight portion of three kinds of materials of nano Pd powder are followed successively by 40%- in complex function phase 50%th, 40%-50%, 1%-10%, the particle size values of spherical silver powder are 1 μm -3 μm in mixed powder, and the particle size values of flake silver powder are 1 μm of -3 μ M, the particle size values of nano Pd powder are 10 nm-50 nm;
C, prepare organic carrier:By organic solvent, macromolecule thickener, dispersant, defoamer, thixotropic agent in 80 DEG C of water bath conditions Middle dissolving, to obtain organic carrier, and by adjusting the content of macromolecule thickener so that the viscosity of organic carrier is controlled 200 In the range of mPas -300 mPas;Wherein, organic solvent in organic carrier, macromolecule thickener, dispersant, defoamer, The weight portion of five kinds of materials of thixotropic agent is followed successively by 50%-70%, 25%-35%, 1%-5%, 1%-5%, 1%-5%;
D, prepare resistance slurry:By inorganic adhesive phase, complex function phase, organic carrier dispersed with stirring in container, will then stir The inorganic adhesive phase after dispersion, complex function phase, organic carrier mixture is mixed to be placed in three-roll grinder and ground repeatedly, with Acquisition range of viscosities is the resistance slurry of 80-150Pas, average fineness less than 8 μm, finally again by the filter screen of 500 mesh to electricity Resistance paste carries out filtration treatment to go out decontamination;Wherein, inorganic adhesive phase, complex function phase, organic carrier three in resistance slurry The weight portion for planting material is followed successively by 10%-30%, 50%-70%, 20%-25%.
Beneficial effects of the present invention are:A kind of aluminium alloy base plate large power thick film circuit intermediate sintering temperature of the present invention Silver-colored palladium resistance slurry, its material for including following weight portion:It is inorganic adhesive phase 10%-30%, complex function phase 50%-70%, organic Carrier 20%-25%;Inorganic bond is mutually by Bi2O3、B2O3, the unleaded crystallite that is constituted of BaO, ZnO, Nucleating Agent, rare earth oxide Glass dust, Bi in inorganic adhesive phase2O3、B2O3, BaO, ZnO, Nucleating Agent, the weight portion of six kinds of materials of rare earth oxide be followed successively by 40%-60%、20%-30%、5%-15%、5%-10%、1%-5%、1%-5%;Complex function is mutually spherical silver powder, flake silver powder, nanometer The mixed powder that palladium powder is constituted, spherical silver powder, flake silver powder, three kinds of weight portions of material of nano Pd powder are successively in complex function phase It is 40%-50%, 40%-50%, 1-10%;Organic carrier is organic solvent, macromolecule thickener, dispersant, defoamer, thixotropic agent The mixture that five kinds of materials are constituted, organic solvent, macromolecule thickener, dispersant, defoamer, thixotropic agent five in organic carrier The weight portion for planting material is followed successively by 50%-70%, 25%-35%, 1%-5%, 1%-5%, 1%-5%.By above-mentioned material proportion, the present invention Aluminium alloy base plate large power thick film circuit intermediate sintering temperature silver palladium resistance slurry there is advantages below, specially:
1st, from Bi2O3-B2O3- BaO-ZnO systems leadless crystallizing glass powder as Binder Phase, by Bi2O3-B2O3-BaO-ZnO The differential thermal of microcrystalline glass in series, thermal coefficient of expansion, density, dielectric constant, dielectric loss, glass transition temperature, transition temperature and softening The regulation of temperature etc. is allowed to the heat of the thick-film resistor track layer that composition is combined with rare earth oxide, complex function phase, organic carrier The coefficient of expansion is matched and with good binding ability with aluminium alloy base plate, while resistive layer can be made between 450-570 DEG C Sintering, it is to avoid lead is researching and developing, the injury that uses and caused to environment, human body after discarded, can solve high-power resistance or electricity Thermal element manufacturing urgent problem, meets RoHS Directive(2002/95/EC)It is required that;
2nd, the addition of rare earth oxide, can not only reduce the cost of leadless crystallizing glass powder and improve the comprehensive utilization of rare earth resources Benefit, can also reduce Bi2O3-B2O3Glass transition temperature, the softening temperature of-BaO-ZnO systems leadless crystallizing glass powder, while it is swollen to improve its heat Swollen coefficient, makes it preferably relatively low with fusing point(660℃), thermal coefficient of expansion(23×10-6/℃)Aluminium alloy base plate very high matches;
3rd, the mixed powder constituted using spherical silver powder, flake silver powder, nano Pd powder is mutually used to prepare aluminium conjunction as complex function Gold base aluminium alloy base plate large power thick film circuit intermediate sintering temperature silver palladium resistance slurry, the printing characteristic of the resistance slurry It is good, burn till characteristic good, have that adhesive force is strong, ageing-resistant, electric conductivity is good with its resistance track for preparing, heating efficiency it is high with And the advantage compatible with aluminium alloy base plate, while by change the composition of inorganic adhesive phase and complex function phase, weight proportion and Sintering curre, can not only be effectively reduced sintering temperature, the sheet resistance of regulation resistive layer of resistive layer, while causing resistive layer again Sheet resistance reheating rate of change be less than 5%, temperature-coefficient of electrical resistance be less than 200 × 10-6/℃;
4th, the intermediate sintering temperature resistance slurry, can be used to preparing that light weight, thermal conductivity be good, high-power aluminium alloy base plate thick film circuit electricity Thermal element, is widely used in industry, household electrical appliance, war industry field, is greatly enhanced efficiency of energy utilization.
It is of the invention another to have the beneficial effect that:A kind of aluminium alloy base plate of the present invention middle temperature of large power thick film circuit The preparation method of the silver-colored palladium resistance slurry of sintering, it includes following processing step, specially:A, prepare inorganic adhesive phase:Will Bi2O3、B2O3, BaO, ZnO, Nucleating Agent, rare earth oxide in three-dimensional material mixer be well mixed, Bi in mixture2O3、B2O3、 BaO, ZnO, Nucleating Agent, the weight portion of six kinds of materials of rare earth oxide be followed successively by 40%-60%, 20%-30%, 5%-15%, 5%-10%, 1%-5%、1%-5%;Treat Bi2O3、B2O3, the mixture that is constituted of BaO, ZnO, Nucleating Agent, rare earth oxide it is well mixed after, will Mixture is placed in and melting treatment is carried out in smelting furnace, and smelting temperature is 1200-1400 DEG C, and soaking time is 2-4 hours, to obtain glass Glass liquation;Glass melts are then carried out into Water Quenching again, it is finally that glass dregs are broken and with distilled water be to obtain glass dregs Medium carries out ball-milling treatment 6 hours to glass dregs, that is, obtain the leadless crystallizing glass powder that particle size values are 1 μm -3 μm;B, preparation are multiple Close function phase:Spherical silver powder, flake silver powder, nano Pd powder are placed in batch mixing and are stirred mixing, to obtain complex function phase, In complex function phase spherical silver powder, flake silver powder, the weight portion of three kinds of materials of nano Pd powder be followed successively by 40%-50%, 40%-50%, 1%-10%, the particle size values of spherical silver powder are 1 μm -3 μm in mixed powder, and the particle size values of flake silver powder are 1 μm -3 μm, nano Pd powder Particle size values are 10 nm-50 nm;C, prepare organic carrier:By organic solvent, macromolecule thickener, dispersant, defoamer, thixotroping Agent is dissolved in 80 DEG C of water bath conditions, to obtain organic carrier, and by adjusting the content of macromolecule thickener so as to have airborne The viscosity of body is controlled in the range of 200 mPas -300 mPas;Wherein, organic solvent, macromolecule thickening in organic carrier Agent, dispersant, defoamer, the weight portion of five kinds of materials of thixotropic agent are followed successively by 50%-70%, 25%-35%, 1%-5%, 1%-5%, 1%- 5%;D, prepare resistance slurry:By inorganic adhesive phase, complex function phase, organic carrier dispersed with stirring in container, then will stirring Inorganic adhesive phase, complex function phase after dispersion, organic carrier mixture are placed in three-roll grinder and are ground repeatedly, to obtain It is the resistance slurry of 80-150Pas, average fineness less than 8 μm to obtain range of viscosities, finally again by the filter screen of 500 mesh to resistance Slurry carries out filtration treatment to go out decontamination;Wherein, inorganic adhesive phase, complex function phase, three kinds of organic carrier in resistance slurry The weight portion of material is followed successively by 10%-30%, 50%-70%, 20%-25%.Designed by above-mentioned processing step, aluminium alloy of the invention The preparation method of substrate large power thick film circuit intermediate sintering temperature silver palladium resistance slurry can effectively be produced and prepare above-mentioned aluminium conjunction Gold base large power thick film circuit intermediate sintering temperature silver palladium resistance slurry.
Specific embodiment
With reference to specific embodiment, the present invention will be described.
Embodiment 1, a kind of aluminium alloy base plate large power thick film circuit intermediate sintering temperature silver palladium resistance slurry, with weight percent Than meter, including following components:
Inorganic adhesive phase 10%
Complex function phase 70%
Organic carrier 20%.
The inorganic adhesive phase, by weight percentage, including following components:
Bi2O3 40%
B2O3 30%
BaO 15%
ZnO 10%
TiO2 2.5%
Y2O3 2.5%。
The complex function phase, by weight percentage, including following components:
Spherical silver powder 50%
Flake silver powder 49%
Nano Pd powder 1%;
The organic carrier, by weight percentage, including following components:
Butyl carbitol 35%
Butyl carbitol acetate 35%
Ethyl cellulose 25%
Polymethyl acid amide 2%
Organic silicon modified by polyether 2%
Rilanit special 1%.
A kind of aluminium alloy base plate preparation method of large power thick film circuit intermediate sintering temperature silver palladium resistance slurry, it include with Lower step:
A, prepare inorganic adhesive phase:By Bi2O3、B2O3、BaO、ZnO、TiO2And Y2O3After being well mixed in three-dimensional material mixer Then at smelting furnace melting, smelting temperature is 1200 DEG C, and soaking time is to obtain glass melts in 4 hours, then enters glass melts Water-filling is quenched and obtains glass dregs, finally that glass dregs are broken and be medium to glass dregs ball milling 6 hours with distilled water, that is, obtain Particle size values are 1 μm -3 μm of leadless crystallizing glass powder;
B, preparation complex function phase:Spherical silver powder, flake silver powder, nano Pd powder are well mixed to prepare complex function phase;
C, prepare organic carrier:By butyl carbitol, butyl carbitol acetate, ethyl cellulose, polymethyl acid amide, poly- Ether modified organic silicon, rilanit special dissolve to obtain organic carrier in 80 DEG C of water-baths, then are removed by 200 mesh nylon leaching nets Impurity, the viscosity of organic carrier is 200 ± 20 mPas;
D, prepare resistance slurry:By inorganic adhesive phase, complex function phase, organic carrier dispersed with stirring in container, then it is placed in Ground repeatedly in three-roll grinder, starched with obtaining thick-film resistor of the range of viscosities as 110 ± 20Pas, average fineness less than 8 μm Material, then the removal of impurity is gone by the nylon leaching net of 500 mesh.
Embodiment 2, a kind of aluminium alloy base plate large power thick film circuit intermediate sintering temperature silver palladium resistance slurry, with percentage by weight Meter, including following components:
Inorganic adhesive phase 10%
Complex function phase 70%
Organic carrier 20%.
The inorganic adhesive phase, by weight percentage, including following components:
Bi2O3 40%
B2O3 30%
BaO 15%
ZnO 10%
TiO2 3%
CaF2 1%
La2O3 1%。
The complex function phase, by weight percentage, including following components:
Spherical silver powder 50%
Flake silver powder 48%
Nano Pd powder 2%.
The organic carrier, by weight percentage, including following components:
Ethylene glycol ether acetate 35%
ATBC 35%
Acrylate 25%
Polymethyl acid amide 2%
Organic silicon modified by polyether 2%
Rilanit special 1%.
A kind of aluminium alloy base plate preparation method of large power thick film circuit intermediate sintering temperature silver palladium resistance slurry, it include with Lower step:
A, prepare inorganic adhesive phase:By Bi2O3、B2O3、BaO、ZnO、TiO2、CaF2And La2O3Mix in three-dimensional material mixer Then at smelting furnace melting after uniform, smelting temperature is 1300 DEG C, and soaking time is to obtain glass melts in 3 hours, then by glass Liquation carries out water quenching and obtains glass dregs, finally by glass dregs it is broken and with distilled water be medium to glass dregs ball milling 6 hours, Obtain the leadless crystallizing glass powder that particle size values are 1 μm -3 μm;
B, preparation complex function phase:Spherical silver powder, flake silver powder, nano Pd powder are well mixed to prepare complex function phase;
C, prepare organic carrier:By ethylene glycol ether acetate, ATBC, acrylate, polymethylacrylic acid Amine, organic silicon modified by polyether, rilanit special dissolve to obtain organic carrier in 80 DEG C of water-baths, then are filtered by 200 mesh nylon Net goes the removal of impurity, and the viscosity of organic carrier is 200 ± 20 mPas;
D, prepare resistance slurry:By inorganic adhesive phase, complex function phase, organic carrier dispersed with stirring in container, then it is placed in Ground repeatedly in three-roll grinder, starched with obtaining thick-film resistor of the range of viscosities as 110 ± 20Pas, average fineness less than 8 μm Material, then the removal of impurity is gone by the nylon leaching net of 500 mesh.
Embodiment 3, a kind of aluminium alloy base plate large power thick film circuit intermediate sintering temperature silver palladium resistance slurry, with percentage by weight Meter, including following components:
Inorganic adhesive phase 15%
Complex function phase 65%
Organic carrier 20%.
The inorganic adhesive phase, by weight percentage, including following components:
Bi2O3 55%
B2O3 25%
BaO 10%
ZnO 5%
ZrO2 2.5%
Eu2O3 2.5%。
The complex function phase, by weight percentage, including following components:
Spherical silver powder 50%
Flake silver powder 48%
Nano Pd powder 2%.
The organic carrier, by weight percentage, including following components:
Butyl carbitol 45%
Butyl carbitol acetate 25%
Polyurethane resin 25%,
Isosorbide-5-Nitrae-dihydroxy sulfanilic acid 2%,
Organic silicon modified by polyether 2%,
Rilanit special 1%.
A kind of aluminium alloy base plate preparation method of large power thick film circuit intermediate sintering temperature silver palladium resistance slurry, it include with Lower step:
A, prepare inorganic adhesive phase:By Bi2O3、B2O3、BaO、ZnO、ZrO2And Eu2O3After being well mixed in three-dimensional material mixer Then at smelting furnace melting, smelting temperature is 1400 DEG C, and soaking time is to obtain glass melts in 2 hours, then enters glass melts Water-filling is quenched and obtains glass dregs, finally that glass dregs are broken and be medium to glass dregs ball milling 6 hours with distilled water, that is, obtain Particle size values are 1 μm -3 μm of leadless crystallizing glass powder;
B, preparation complex function phase:Spherical silver powder, flake silver powder, nano Pd powder are well mixed to prepare complex function phase;
C, prepare organic carrier:By butyl carbitol, butyl carbitol acetate, polyurethane resin, 1,4- dihydroxy sulfonic acid Amine, organic silicon modified by polyether, rilanit special dissolve to obtain organic carrier in 80 DEG C of water-baths, then are filtered by 200 mesh nylon Net goes the removal of impurity, and the viscosity of organic carrier is 200 ± 20 mPas;
D, prepare resistance slurry:By inorganic adhesive phase, complex function phase, organic carrier dispersed with stirring in container, then it is placed in Ground repeatedly in three-roll grinder, starched with obtaining thick-film resistor of the range of viscosities as 110 ± 20Pas, average fineness less than 8 μm Material, then the removal of impurity is gone by the nylon leaching net of 500 mesh.
Embodiment 4, a kind of aluminium alloy base plate large power thick film circuit intermediate sintering temperature silver palladium resistance slurry, with percentage by weight Meter, including following components:
Inorganic adhesive phase 15%
Complex function phase 65%
Organic carrier 20%.
The inorganic adhesive phase, by weight percentage, including following components:
Bi2O3 55%
B2O3 25%
BaO 10%
ZnO 5%
V2O5 2%
CeO2 3%。
The complex function phase, by weight percentage, including following components:
Spherical silver powder 48.5%
Flake silver powder 48.5%
Nano Pd powder 3%.
The organic carrier, by weight percentage, including following components:
Butyl carbitol acetic acid 35%
ATBC 35%
Polyvinyl butyral resin 25%
Triammonium citrate 2%
Organic silicon modified by polyether 2%
Rilanit special 1%.
A kind of aluminium alloy base plate preparation method of large power thick film circuit intermediate sintering temperature silver palladium resistance slurry, it include with Lower step:
A, prepare inorganic adhesive phase:By Bi2O3、B2O3、BaO、ZnO、V2O5And CeO2After being well mixed in three-dimensional material mixer Then at smelting furnace melting, smelting temperature is 1200 DEG C, and soaking time is to obtain glass melts in 4 hours, then enters glass melts Water-filling is quenched and obtains glass dregs, finally that glass dregs are broken and be medium to glass dregs ball milling 6 hours with distilled water, that is, obtain Particle size values are 1 μm -3 μm of leadless crystallizing glass powder;
B, preparation complex function phase:Spherical silver powder, flake silver powder, nano Pd powder are well mixed to prepare complex function phase;
C, prepare organic carrier:By butyl carbitol acetate, ATBC, polyvinyl butyral resin, triammonium citrate, Organic silicon modified by polyether, rilanit special dissolve to obtain organic carrier in 80 DEG C of water-baths, then are gone by 200 mesh nylon leaching nets The removal of impurity, the viscosity of organic carrier is 200 ± 20 mPas;
D, prepare resistance slurry:By inorganic adhesive phase, complex function phase, organic carrier dispersed with stirring in container, then it is placed in Ground repeatedly in three-roll grinder, starched with obtaining thick-film resistor of the range of viscosities as 110 ± 20Pas, average fineness less than 8 μm Material, then the removal of impurity is gone by the nylon leaching net of 500 mesh.
Embodiment 5, a kind of aluminium alloy base plate large power thick film circuit intermediate sintering temperature silver palladium resistance slurry, with percentage by weight Meter, including following components:
Inorganic adhesive phase 15%
Complex function phase 60%
Organic carrier 25%.
The inorganic adhesive phase, by weight percentage, including following components:
Bi2O3 60%
B2O3 15%
BaO 15%
ZnO 5%
Fe2O3 2.5%
Nd2O3 2.5%。
The complex function phase, by weight percentage, including following components:
Spherical silver powder 50%
Flake silver powder 48%
Nano Pd powder 2%.
The organic carrier, by weight percentage, including following components:
Butyl carbitol acetate 40%
Dibutyl phthalate 30%
Epoxy resin 25%
Triammonium citrate 2%
Organic silicon modified by polyether 2%
Rilanit special 1%.
A kind of aluminium alloy base plate preparation method of large power thick film circuit intermediate sintering temperature silver palladium resistance slurry, it include with Lower step:
A, prepare inorganic adhesive phase:By Bi2O3、B2O3、BaO、ZnO、Fe2O3And Nd2O3It is well mixed in three-dimensional material mixer Afterwards then at smelting furnace melting, smelting temperature is 1200 DEG C, and soaking time is to obtain glass melts in 4 hours, then by glass melts Carry out water quenching and obtain glass dregs, it is finally that glass dregs are broken and be medium to glass dregs ball milling 6 hours with distilled water, obtain final product To the leadless crystallizing glass powder that particle size values are 1 μm -3 μm;
B, preparation complex function phase:Spherical silver powder, flake silver powder, nano Pd powder are well mixed to prepare complex function phase;
C, prepare organic carrier:By butyl carbitol acetate, dibutyl phthalate, epoxy resin, triammonium citrate, poly- Ether modified organic silicon, rilanit special dissolve to obtain organic carrier in 80 DEG C of water-baths, then are removed by 200 mesh nylon leaching nets Impurity, the viscosity of organic carrier is 200 ± 20 mPas;
D, prepare resistance slurry:By inorganic adhesive phase, complex function phase, organic carrier dispersed with stirring in container, then it is placed in Ground repeatedly in three-roll grinder, starched with obtaining thick-film resistor of the range of viscosities as 110 ± 20Pas, average fineness less than 8 μm Material, then the removal of impurity is gone by the nylon leaching net of 500 mesh.
Embodiment 6, a kind of aluminium alloy base plate large power thick film circuit intermediate sintering temperature silver palladium resistance slurry, with percentage by weight Meter, including following components:
Inorganic adhesive phase 20%
Complex function phase 55%
Organic carrier 25%.
The inorganic adhesive phase, by weight percentage, including following components:
Bi2O3 45%
B2O3 25%
BaO 15%
ZnO 10%
Sb2O3 2.5%
Pr2O3 2.5%。
The complex function phase, by weight percentage, including following components:
Spherical silver powder 48%
Flake silver powder 48%
Nano Pd powder 4%.
The organic carrier, by weight percentage, including following components:
Butyl carbitol acetate 50%
Tributyl phosphate 20%
Polyvinyl acetate 25%
Polymethyl acid amide 2%
Organic silicon modified by polyether 2%
Polyamide wax 1%.
A kind of aluminium alloy base plate preparation method of large power thick film circuit intermediate sintering temperature silver palladium resistance slurry, it include with Lower step:
A, prepare inorganic adhesive phase:By Bi2O3、B2O3、BaO、ZnO、Sb2O3And Pr2O3It is well mixed in three-dimensional material mixer Afterwards then at smelting furnace melting, smelting temperature is 1200 DEG C, and soaking time is to obtain glass melts in 4 hours, then by glass melts Carry out water quenching and obtain glass dregs, it is finally that glass dregs are broken and be medium to glass dregs ball milling 6 hours with distilled water, obtain final product To the leadless crystallizing glass powder that particle size values are 1 μm -3 μm;
B, preparation complex function phase:Spherical silver powder, flake silver powder, nano Pd powder are well mixed to prepare complex function phase;
C, prepare organic carrier:By butyl carbitol acetate, tributyl phosphate, polyvinyl acetate, polymethyl acid amide, Organic silicon modified by polyether, polyamide wax dissolve to obtain organic carrier in 80 DEG C of water-baths, then are removed by 200 mesh nylon leaching nets Impurity, the viscosity of organic carrier is 200 ± 20 mPas;
D, prepare resistance slurry:By inorganic adhesive phase, complex function phase, organic carrier dispersed with stirring in container, then it is placed in Ground repeatedly in three-roll grinder, starched with obtaining thick-film resistor of the range of viscosities as 110 ± 20Pas, average fineness less than 8 μm Material, then the removal of impurity is gone by the nylon leaching net of 500 mesh.
Embodiment 7, a kind of aluminium alloy base plate large power thick film circuit intermediate sintering temperature silver palladium resistance slurry, with percentage by weight Meter, including following components:
Inorganic adhesive phase 25%
Complex function phase 50%
Organic carrier 25%.
The inorganic adhesive phase, by weight percentage, including following components:
Bi2O3 50%
B2O3 20%
BaO 15%
ZnO 10%
NiO 2%
Sb2O3 1%
Gd2O3 2%。
The complex function phase, by weight percentage, including following components:
Spherical silver powder 40%
Flake silver powder 50%
Nano Pd powder 5%.
The organic carrier, by weight percentage, including following components:
Butyl carbitol acetate 40%
ATBC 30%
Polyethylene glycol 2000 25%
Polymethyl acid amide 2%
Organic silicon modified by polyether 2%
Rilanit special 1%.
A kind of aluminium alloy base plate preparation method of large power thick film circuit intermediate sintering temperature silver palladium resistance slurry, it include with Lower step:
A, prepare inorganic adhesive phase:By Bi2O3、B2O3、BaO、ZnO、NiO、Sb2O3And Gd2O3Mix in three-dimensional material mixer Then at smelting furnace melting after uniform, smelting temperature is 1400 DEG C, and soaking time is to obtain glass melts in 2 hours, then by glass Liquation carries out water quenching and obtains glass dregs, finally by glass dregs it is broken and with distilled water be medium to glass dregs ball milling 6 hours, Obtain the leadless crystallizing glass powder that particle size values are 1 μm -3 μm;
B, preparation complex function phase:Spherical silver powder, flake silver powder, nano Pd powder are well mixed to prepare complex function phase;
C, prepare organic carrier:By butyl carbitol acetate, ATBC, polyethylene glycol 2000, polymethylacrylic acid Amine, organic silicon modified by polyether, rilanit special dissolve to obtain organic carrier in 80 DEG C of water-baths, then are filtered by 200 mesh nylon Net goes the removal of impurity, and the viscosity of organic carrier is 200 ± 20 mPas;
D, prepare resistance slurry:By inorganic adhesive phase, complex function phase, organic carrier dispersed with stirring in container, then it is placed in Ground repeatedly in three-roll grinder, starched with obtaining thick-film resistor of the range of viscosities as 110 ± 20Pas, average fineness less than 8 μm Material, then the removal of impurity is gone by the nylon leaching net of 500 mesh.
Embodiment 8, a kind of aluminium alloy base plate large power thick film circuit intermediate sintering temperature silver palladium resistance slurry, with percentage by weight Meter, including following components:
Inorganic adhesive phase 30%
Complex function phase 50%
Organic carrier 20%.
The inorganic adhesive phase, by weight percentage, including following components:
Bi2O3 50%
B2O3 20%
BaO 15%
ZnO 10%
P2O5 3%
Sc2O3 2%。
The complex function phase, by weight percentage, including following components:
Spherical silver powder 45%
Flake silver powder 45%
Nano Pd powder 10%.
The organic carrier, by weight percentage, including following components:
Butyl carbitol acetate 45%
Dibutyl phthalate 25%
Polyvinylpyrrolidone 20%
Polymethyl acid amide 4%
Organic silicon modified by polyether 3%
Thixotropy alkyd resin 3%.
A kind of aluminium alloy base plate preparation method of large power thick film circuit intermediate sintering temperature silver palladium resistance slurry, it include with Lower step:
A, prepare inorganic adhesive phase:By Bi2O3、B2O3、BaO、ZnO、P2O5And Sc2O3After being well mixed in three-dimensional material mixer Then at smelting furnace melting, smelting temperature is 1400 DEG C, and soaking time is to obtain glass melts in 2 hours, then enters glass melts Water-filling is quenched and obtains glass dregs, finally that glass dregs are broken and be medium to glass dregs ball milling 6 hours with distilled water, that is, obtain Particle size values are 1 μm -3 μm of leadless crystallizing glass powder;
B, preparation complex function phase:Spherical silver powder, flake silver powder, nano Pd powder are well mixed to prepare complex function phase;
C, prepare organic carrier:By butyl carbitol acetate, dibutyl phthalate, polyvinylpyrrolidone, poly- methyl Acrylic amine, organic silicon modified by polyether, thixotropy alkyd resin dissolve to obtain organic carrier in 80 DEG C of water-baths, then pass through 200 mesh nylon leaching nets go the removal of impurity, and the viscosity of organic carrier is 200 ± 20 mPas;
D, prepare resistance slurry:By inorganic adhesive phase, complex function phase, organic carrier dispersed with stirring in container, then it is placed in Ground repeatedly in three-roll grinder, starched with obtaining thick-film resistor of the range of viscosities as 110 ± 20Pas, average fineness less than 8 μm Material, then the removal of impurity is gone by the nylon leaching net of 500 mesh.
Following table is the performance of the aluminium alloy base plate large power thick film circuit intermediate sintering temperature silver palladium resistance slurry of embodiment 1-8 Parameter:
Above content is only presently preferred embodiments of the present invention, for one of ordinary skill in the art, according to thought of the invention, Will change in specific embodiments and applications, this specification content should not be construed as to limit of the invention System.

Claims (10)

1. a kind of aluminium alloy base plate large power thick film circuit intermediate sintering temperature silver palladium resistance slurry, it is characterised in that include with The material of lower weight portion, specially:
Inorganic adhesive phase 10%-30%
Complex function phase 50%-70%
Organic carrier 20%-25%;
Wherein, inorganic bond is mutually by Bi2O3、B2O3, the leadless crystallizing glass that is constituted of BaO, ZnO, Nucleating Agent, rare earth oxide Powder, Bi in inorganic adhesive phase2O3、B2O3, BaO, ZnO, Nucleating Agent, the weight portion of six kinds of materials of rare earth oxide be followed successively by 40%- 60%、20%-30%、5%-15%、5%-10%、1%-5%、1%-5%;
The mixed powder that complex function is mutually made up of spherical silver powder, flake silver powder, nano Pd powder, spherical silver in complex function phase Powder, flake silver powder, the weight portion of three kinds of materials of nano Pd powder are followed successively by 40%-50%, 40%-50%, 1-10%;
The mixing that organic carrier is made up of organic solvent, macromolecule thickener, dispersant, defoamer, five kinds of materials of thixotropic agent Thing, organic solvent, macromolecule thickener, dispersant, defoamer, the weight portion of five kinds of materials of thixotropic agent are followed successively by organic carrier 50%-70%、25%-35%、1%-5%、1%-5%、1%-5%。
2. a kind of aluminium alloy base plate according to claim 1 large power thick film circuit intermediate sintering temperature silver palladium resistance slurry, It is characterized in that:The Nucleating Agent is CaF2、TiO2、ZrO2、P2O5、Sb2O3、V2O5、NiO、Fe2O3In one kind or at least two Plant constituted mixture.
3. a kind of aluminium alloy base plate according to claim 1 large power thick film circuit intermediate sintering temperature silver palladium resistance slurry, It is characterized in that:The rare earth oxide is La2O3、Sc2O3、Y2O3、CeO2、Sm2O3、Gd2O3、Nd2O3、Pr2O3、Eu2O3In One kind, the particle size values of rare earth oxide are 1 μm -3 μm.
4. a kind of aluminium alloy base plate according to claim 1 large power thick film circuit intermediate sintering temperature silver palladium resistance slurry, It is characterized in that:The particle size values of the leadless crystallizing glass powder are 1 μm -3 μm, and softening point is 350-480 DEG C, average line expansion system Number is 18-25 × 10-6/℃。
5. a kind of aluminium alloy base plate according to claim 1 large power thick film circuit intermediate sintering temperature silver palladium resistance slurry, It is characterized in that:The particle size values of spherical silver powder are 1 μm -3 μm in the complex function phase, and apparent density is 1.0-2.0 g/cm3, Tap density is 1.0-2.0 g/cm3;The particle size values of the flake silver powder are 1 μm -3 μm, and apparent density is 1.0-2.0 g/cm3, Tap density is 1.0-2.0 g/cm3;The particle size values of the nano Pd powder are 10nm-50nm, and apparent density is 2.0-2.5 g/ cm3, tap density is 3.5-4.0 g/cm3
6. a kind of aluminium alloy base plate according to claim 1 large power thick film circuit intermediate sintering temperature silver palladium resistance slurry, It is characterized in that:The organic solvent is turpentine oil, terpinol, hexadecanol, butyl carbitol, butyl carbitol acetate, two Glycol monoethyl ether, dibutyl ethylene glycol ether, ethylene glycol ether acetate, ATBC, tributyl phosphate, Isosorbide-5-Nitrae-Ding Nei In ester, mixed dibasic acid ester, 1-METHYLPYRROLIDONE, DMF, DMA, dimethyl sulfoxide A kind of or at least two mixtures for being constituted.
7. a kind of aluminium alloy base plate according to claim 1 large power thick film circuit intermediate sintering temperature silver palladium resistance slurry, It is characterized in that:The macromolecule thickener is ethyl cellulose, polyethylene glycol 2000, polyvinyl butyral resin, poly-vinegar acid second One kind in alkene ester, polyvinylpyrrolidone, hydrogenated rosin resin, acrylate, epoxy resin, polyurethane resin or At least two mixtures for being constituted.
8. a kind of aluminium alloy base plate according to claim 1 large power thick film circuit intermediate sintering temperature silver palladium resistance slurry, It is characterized in that:The dispersant be triammonium citrate, polymethyl acid amide, 1,4- dihydroxy sulfanilic acids in one kind or The mixture that person at least two is constituted;The defoamer is organosiloxane, polyethers, polyethylene glycol, ethylene-acrylic acid copolymer A kind of in thing, polyglyceryl fatty acid ester, dimethyl silicone polymer, organic silicon modified by polyether or at least two constituted it is mixed Compound.
9. a kind of aluminium alloy base plate according to claim 1 large power thick film circuit intermediate sintering temperature silver palladium resistance slurry, It is characterized in that:The thixotropic agent be hexadecanol, polyamide wax, rilanit special, thixotropy alkyd resin, organobentonite or A kind of or at least two mixtures for being constituted in aerosil.
10. a kind of aluminium alloy base plate preparation method of large power thick film circuit intermediate sintering temperature silver palladium resistance slurry, its feature exists In including following processing step, specially:
A, prepare inorganic adhesive phase:By Bi2O3、B2O3, BaO, ZnO, Nucleating Agent, rare earth oxide mix in three-dimensional material mixer It is even, Bi in mixture2O3、B2O3, BaO, ZnO, Nucleating Agent, the weight portion of six kinds of materials of rare earth oxide be followed successively by 40%-60%, 20%-30%、5%-15%、5%-10%、1%-5%、1%-5%;Treat Bi2O3、B2O3, BaO, ZnO, Nucleating Agent, rare earth oxide constituted Mixture it is well mixed after, mixture is placed in carries out melting treatment in smelting furnace, smelting temperature is 1200-1400 DEG C, insulation Time is 2-4 hours, to obtain glass melts;Glass melts are then carried out into Water Quenching again, to obtain glass dregs, finally will Glass dregs are broken and carry out ball-milling treatment 6 hours to glass dregs by medium of distilled water, that is, obtain the nothing that particle size values are 1 μm -3 μm Lead microcrystalline glass powder;
B, preparation complex function phase:Spherical silver powder, flake silver powder, nano Pd powder are placed in batch mixing and are stirred mixing, to obtain Complex function phase is obtained, spherical silver powder, flake silver powder, the weight portion of three kinds of materials of nano Pd powder are followed successively by 40%- in complex function phase 50%th, 40%-50%, 1%-10%, the particle size values of spherical silver powder are 1 μm -3 μm in mixed powder, and the particle size values of flake silver powder are 1 μm of -3 μ M, the particle size values of nano Pd powder are 10 nm-50 nm;
C, prepare organic carrier:By organic solvent, macromolecule thickener, dispersant, defoamer, thixotropic agent in 80 DEG C of water bath conditions Middle dissolving, to obtain organic carrier, and by adjusting the content of macromolecule thickener so that the viscosity of organic carrier is controlled 200 In the range of mPas -300 mPas;Wherein, organic solvent in organic carrier, macromolecule thickener, dispersant, defoamer, The weight portion of five kinds of materials of thixotropic agent is followed successively by 50%-70%, 25%-35%, 1%-5%, 1%-5%, 1%-5%;
D, prepare resistance slurry:By inorganic adhesive phase, complex function phase, organic carrier dispersed with stirring in container, will then stir The inorganic adhesive phase after dispersion, complex function phase, organic carrier mixture is mixed to be placed in three-roll grinder and ground repeatedly, with Acquisition range of viscosities is the resistance slurry of 80-150Pas, average fineness less than 8 μm, finally again by the filter screen of 500 mesh to electricity Resistance paste carries out filtration treatment to go out decontamination;Wherein, inorganic adhesive phase, complex function phase, organic carrier three in resistance slurry The weight portion for planting material is followed successively by 10%-30%, 50%-70%, 20%-25%.
CN201611129402.7A 2016-12-09 2016-12-09 A kind of aluminium alloy base plate large power thick film circuit intermediate sintering temperature silver palladium resistance slurry and preparation method thereof Pending CN106851872A (en)

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Application publication date: 20170613