CN106847495B - Winder - Google Patents

Winder Download PDF

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Publication number
CN106847495B
CN106847495B CN201611244234.6A CN201611244234A CN106847495B CN 106847495 B CN106847495 B CN 106847495B CN 201611244234 A CN201611244234 A CN 201611244234A CN 106847495 B CN106847495 B CN 106847495B
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CN
China
Prior art keywords
core pipe
power transmission
transmission shaft
driving wheel
arm
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Application number
CN201611244234.6A
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Chinese (zh)
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CN106847495A (en
Inventor
姚舜雄
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Wuxi Kai Han Science And Technology Ltd
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Wuxi Kai Han Science And Technology Ltd
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Priority to CN201611244234.6A priority Critical patent/CN106847495B/en
Publication of CN106847495A publication Critical patent/CN106847495A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Replacement Of Web Rolls (AREA)

Abstract

The invention provides a kind of Winder, it can provide the coil of the number of turn by automatic winding on coil rack, it is ensured that production efficiency and around line mass.It includes bottom plate, the first core pipe and the second core pipe, U-shaped pedestal is connected with above bottom plate, the output shaft and power transmission shaft of reducing motor, the other end of power transmission shaft passes through U-shaped pedestal, the first driving wheel and the second driving wheel have been respectively and fixedly connected with the power transmission shaft of U-shaped pedestal arranged on left and right sides, mechanical counter is installed on power transmission shaft;First core pipe passes perpendicularly through left side arm, be connected with the first core pipe with the first driven pulley, pass through synchronous band connection between the first driving wheel and the first driven pulley;The left end of first core pipe is connected with position-limiting tube, is provided with movement registration arm in position-limiting tube, the second core pipe passes through right side wall, the second driven pulley is connected with the second core pipe, passes through synchronous band connection between the second driving wheel and the second driven pulley;Interference fit is provided with stationary positioned bar in second core pipe.

Description

Winder
Technical field
The present invention relates to Winder technical field, specially a kind of Winder.
Background technology
A kind of coil rack, its structure as depicted in figs. 1 and 2, now need the certain number of turn of coiling on this coil rack Coil, because the requirement of batch production is, it is necessary to design a kind of special Winder, to ensure production efficiency and coiling matter Amount.
The content of the invention
In view of the above-mentioned problems, the invention provides a kind of Winder, it can provide circle by automatic winding on coil rack Several coil, it is ensured that production efficiency and around line mass.
A kind of Winder, it is characterised in that:It includes horizontally disposed bottom plate, the first core pipe and the second core pipe, described U-shaped pedestal is connected with above bottom plate, the U-shaped pedestal is made into integration by base, left side arm and right arm, the U-shaped pedestal Opening upwards;The right-hand member of the bottom plate is vertically connected with side plate, and the side plate is parallel with the right arm, and reducing motor is arranged on On the side plate, and the output shaft of the reducing motor pass perpendicularly through it is affixed with one end of power transmission shaft after the side plate, it is described to subtract The output shaft of speed motor is rotatablely connected with the side plate;The other end of the power transmission shaft passes through the base of the U-shaped pedestal And be connected with the base rotation, first has been respectively and fixedly connected with the power transmission shaft of the U-shaped pedestal arranged on left and right sides actively Wheel and the second driving wheel, the revolution that mechanical counter is used to calculate the power transmission shaft is installed on the power transmission shaft;Described One core pipe passes perpendicularly through the left side arm and is rotatablely connected therebetween, and first core pipe is parallel with the power transmission shaft, described The first driven pulley with face above and below first driving wheel, first driving wheel and described first are connected with first core pipe Pass through synchronous band connection between driven pulley;The left end of first core pipe is connected with the position-limiting tube for being coaxial therewith setting, the limit The left end of position pipe is connected with end cap, offers two axial pass troughs in the side wall of the position-limiting tube, on two axial pass troughs Lower face, the position-limiting tube is interior to be provided with the movement registration arm being coaxial therewith, and the left end of the movement registration arm is integrally formed with plate Shape flange, the upper/lower terminal of the plate-shaped flanges stretches out the position-limiting tube by two axial pass troughs respectively and the two is slided Coordinate, the right-hand member of the movement registration arm sequentially passes through the position-limiting tube and first core pipe, the movement registration arm and institute State the cooperation of the first core pipe gap;Cylinder is installed on the left side arm, the piston rod of the cylinder is parallel with first core pipe, The piston rod front end of the cylinder is connected with push pedal, and the push pedal is parallel with the side plate, and through hole, institute are offered in the push pedal State position-limiting tube and pass through the through hole, two shifting blocks are connected with the push pedal, two shifting blocks are located at the position-limiting tube respectively Upper and lower both sides and with the plate-shaped flanges face set, the bottom surface of the shifting block offers the shape with the plate-shaped flanges The groove being engaged, the plate-shaped flanges insert the groove and the two gap coordinates;Second core pipe passes through the right side Arm and it is rotatablely connected therebetween, second core pipe is coaxially disposed with first core pipe, is connected with second core pipe With the second driven pulley of face above and below second driving wheel, by same between second driving wheel and second driven pulley Walk band connection;Interference fit is provided with stationary positioned bar, the stationary positioned bar and the activity orientation in second core pipe Bar, which coordinates, clamps coil rack.
Further, the mechanical counter includes rotating disk and sensor block, and the rotating disk is coaxially fixed in the transmission On axle, the edge of the rotating disk offers a manhole;The sensor block is inverted U-shaped, and the sensor block passes through Support is fixed on the U-shaped pedestal, and the lower ending opening of the sensor block is inserted into above the rotating disk, and the two of the sensor block The infrared transmitting tube of external power supply and the infrared photosensitive receiving tube with output end, institute are separately installed with individual relative madial wall The infrared ray for stating infrared transmitting tube transmitting may pass through the manhole and be received by the infrared photosensitive receiving tube.
The beneficial effects of the invention are as follows:
When carrying out coiling to coil rack using the Winder of the present invention, one end of coil rack is first acted against into fixation One end of locating rod, then starts cylinder, and cylinder driving push pedal moves to right, drives shifting block to move to right, shifting block is stirred movement registration arm On plate-shaped flanges moved to right along the axial pass trough on position-limiting tube, moving to right movement registration arm, that coil rack is clamped in into activity is fixed Between position bar and stationary positioned bar, after clamping, start reducing motor, under the drive of power transmission shaft, two timing belt synchronous axial systems, So that the first core pipe and the second core pipe synchronous axial system, the first core pipe, which rotates, drives position-limiting tube to rotate, position-limiting tube then drive activity Locating rod synchronous axial system, the second core pipe drives stationary positioned bar synchronous axial system, so that coil rack synchronous axial system, passes through outside Wire-sending device line sending can be by coil winding on coil rack, and mechanical counter calculates the circle of coiling automatically in winding process Number, after coiling to the regulation number of turn, reducing motor is closed, and manually cuts line, the workpiece for then catching coiling to complete, utilizes shifting block Stir movement registration arm to move to left, you can remove workpiece, repeat said process and carry out coiling to another coil rack;The present apparatus is real The coil that the automatic winding on coil rack provides the number of turn is showed, it is ensured that production efficiency and around line mass.
Brief description of the drawings
Fig. 1 is the front view of coil rack;
Fig. 2 is Fig. 1 top view;
Fig. 3 is the overall structure diagram of the present invention;
Fig. 4 is the top view of the present invention;
Fig. 5 is the sectional view of the line A-A along Fig. 4;
Fig. 6 is the enlarged drawing of B area in Fig. 3;
Fig. 7 is the enlarged drawing in C regions in Fig. 5;
Fig. 8 is the enlarged drawing in D regions in Fig. 5.
Reference:1- bottom plates;The core pipes of 2- first;3-U shape pedestals;3-1- bases;Arm on the left of 3-2-;3-3- right arms; 4- side plates;5- reducing motors;6- power transmission shafts;The driving wheels of 7- first;The driving wheels of 8- second;9- rotating disks;10- sensor blocks;11- is circular Through hole;12- supports;13- infrared transmitting tubes;The infrared photosensitive receiving tubes of 14-;The driven pulleys of 15- first;16- timing belts;17- is spacing Pipe;18- end caps;19- axial pass troughs;20- movement registration arms;20-1- plate-shaped flanges;21- cylinders;22- push pedals;23- through holes; 24- shifting blocks;The driven pulleys of 25- second;26- stationary positioned bars;27- coil racks;The core pipes of 28- second.
Embodiment
See Fig. 3, Fig. 4, Fig. 5 and Fig. 8, a kind of Winder of the invention, it includes horizontally disposed bottom plate 1, the first core The core pipe 28 of pipe 2 and second, the top of bottom plate 1 are connected with U-shaped pedestal 3, and U-shaped pedestal 3 is by base 3-1, left side arm 3-2 and right arm 3- 3 are made into integration, the opening upwards of U-shaped pedestal 3;The right-hand member of bottom plate 1 is vertically connected with side plate 4, and side plate 4 is parallel with right arm 3-3, Reducing motor 5 is arranged on side plate 4, and the output shaft of reducing motor 5 pass perpendicularly through it is affixed with one end of power transmission shaft 6 after side plate 4, The output shaft of reducing motor 5 is rotatablely connected with side plate 4;Base 3-1 and and base of the other end of power transmission shaft 6 through U-shaped pedestal 3 3-1 is rotatablely connected, and the first driving wheel 7 and the second driving wheel have been respectively and fixedly connected with the power transmission shaft 6 of the arranged on left and right sides of U-shaped pedestal 3 8, the revolution that mechanical counter is used to calculate power transmission shaft 6 is installed, mechanical counter includes rotating disk 9 and sense on power transmission shaft 6 Block 10 is answered, rotating disk 9 is coaxially fixed on power transmission shaft 6, and the edge of rotating disk 9 offers a manhole 11;Sensor block 10 is Inverted U-shaped, sensor block 10 are fixed on U-shaped pedestal 3 by support 12, and the lower ending opening of sensor block 10 is inserted on rotating disk 9 It is square, it is separately installed with the infrared transmitting tube 13 of external power supply and with output end on two relative madial walls of sensor block 10 Infrared photosensitive receiving tube 14, the infrared ray that infrared transmitting tube 13 is launched may pass through manhole 11 and by infrared photosensitive receiving tube 14 Receive, it is infrared only when the manhole 11 on rotating disk 9 turns to the position of infrared transmitting tube 13 in the rotation process of rotating disk 9 The infrared ray that transmitting tube 13 is launched gets to infrared photosensitive receiving tube 14, and infrared photosensitive receiving tube 14 sends signal to outside and controlled System processed, rotating disk is once counted.
See Fig. 5, Fig. 6 and Fig. 7, the first core pipe 2 passes perpendicularly through left side arm 3-2 and is rotatablely connected therebetween, the first core pipe 2 It is parallel with power transmission shaft 6, the first driven pulley 15 with the first driving wheel face about 7, the first driving wheel are connected with the first core pipe 2 7 and first are connected by timing belt 16 between driven pulley 15;The left end of first core pipe 2 is connected with the position-limiting tube for being coaxial therewith setting 17, the left end of position-limiting tube 17 is connected with end cap 18, and two axial pass troughs 19 are offered in the side wall of position-limiting tube 17, and two axial directions lead to Groove face about 19, position-limiting tube 17 is interior to be provided with the movement registration arm 20 being coaxial therewith, and the left end of movement registration arm 20 is integrally formed Have a plate-shaped flanges 20-1, plate-shaped flanges 20-1 upper/lower terminal respectively by two axial pass troughs 19 stretch out position-limiting tube 17 and the two It is slidably matched, the right-hand member of movement registration arm 20 sequentially passes through the core pipe 2 of position-limiting tube 17 and first, the core pipe of movement registration arm 20 and first 2 gaps coordinate;Cylinder 21 is installed, the piston rod of cylinder 21 is parallel with the first core pipe 2, the piston of cylinder 21 on the arm 3-2 of left side Bar front end is connected with push pedal 22, and push pedal 22 is parallel with side plate 4, and through hole 23 is offered in push pedal 22, and position-limiting tube 17 passes through through hole 23, Be connected with two shifting blocks 24 in push pedal 22, two shifting blocks 24 respectively positioned at the upper and lower both sides of position-limiting tube 17 and with plate-shaped flanges 20- 1 face is set, and the bottom surface of shifting block 24 offers the groove being engaged with plate-shaped flanges 20-1 shape, plate-shaped flanges 20-1 insertions Groove and the cooperation of the two gap.
See Fig. 5, the second core pipe 28 is through right arm 3-3 and is rotatablely connected therebetween, the second core pipe 28 and the first core pipe 2 Be coaxially disposed, be connected with the second driven pulley 25 with the second driving wheel face about 8 in the second core pipe 28, the second driving wheel 8 with Connected between second driven pulley 25 by timing belt 16;Interference fit is provided with stationary positioned bar 26 in second core pipe 28, fixed Locating rod 26 coordinates with movement registration arm 20 clamps coil rack 27.

Claims (2)

  1. A kind of 1. Winder, it is characterised in that:It includes horizontally disposed bottom plate, the first core pipe and the second core pipe, the bottom U-shaped pedestal is connected with above plate, the U-shaped pedestal is made into integration by base, left side arm and right arm, and the U-shaped pedestal is opened Mouth is upwards;The right-hand member of the bottom plate is vertically connected with side plate, and the side plate is parallel with the right arm, and reducing motor is arranged on institute State on side plate, and the output shaft of the reducing motor passes perpendicularly through, the deceleration affixed with one end of power transmission shaft after the side plate The output shaft of motor is rotatablely connected with the side plate;The other end of the power transmission shaft passes through the base of the U-shaped pedestal simultaneously It is connected with the base rotation, the first driving wheel has been respectively and fixedly connected with the power transmission shaft of the U-shaped pedestal arranged on left and right sides With the second driving wheel, the revolution that mechanical counter is used to calculate the power transmission shaft is installed on the power transmission shaft;Described first Core pipe passes perpendicularly through the left side arm and is rotatablely connected therebetween, and first core pipe is parallel with the power transmission shaft, and described Be connected with the first driven pulley with face above and below first driving wheel in one core pipe, first driving wheel with described first from Pass through synchronous band connection between driving wheel;The left end of first core pipe is connected with the position-limiting tube for being coaxial therewith setting, described spacing The left end of pipe is connected with end cap, offers two axial pass troughs in the side wall of the position-limiting tube, above and below two axial pass troughs Face, the position-limiting tube is interior to be provided with the movement registration arm being coaxial therewith, and the left end of the movement registration arm is integrally formed with tabular Flange, the upper/lower terminal of the plate-shaped flanges stretches out the position-limiting tube by two axial pass troughs respectively and the two slip is matched somebody with somebody Close, the right-hand member of the movement registration arm sequentially passes through the position-limiting tube and first core pipe, the movement registration arm with it is described First core pipe gap coordinates;Cylinder is installed, the piston rod of the cylinder is parallel with first core pipe, institute on the left side arm The piston rod front end for stating cylinder is connected with push pedal, and the push pedal is parallel with the side plate, and through hole is offered in the push pedal, described Position-limiting tube passes through the through hole, two shifting blocks is connected with the push pedal, two shifting blocks are respectively positioned at the position-limiting tube Upper and lower both sides are simultaneously set with the plate-shaped flanges face, and the bottom surface of the shifting block offers the shape phase with the plate-shaped flanges The groove of cooperation, the plate-shaped flanges insert the groove and the two gap coordinates;Second core pipe passes through the right arm And be rotatablely connected therebetween, second core pipe is coaxially disposed with first core pipe, be connected with second core pipe with The second driven pulley of face, passes through synchronous between second driving wheel and second driven pulley above and below second driving wheel Band connection;Interference fit is provided with stationary positioned bar, the stationary positioned bar and the movement registration arm in second core pipe Cooperation clamps coil rack.
  2. A kind of 2. Winder according to claim 1, it is characterised in that:The mechanical counter includes rotating disk and sense Block is answered, the rotating disk is coaxially fixed on the power transmission shaft, and the edge of the rotating disk offers a manhole;The sense It is inverted U-shaped to answer block, and the sensor block is fixed on the U-shaped pedestal by support, and the lower ending opening of the sensor block is inserted Above the rotating disk, the infrared transmitting tube of external power supply is separately installed with two relative madial walls of the sensor block With the infrared photosensitive receiving tube with output end, the infrared ray of infrared transmitting tube transmitting may pass through the manhole and by The infrared photosensitive receiving tube receives.
CN201611244234.6A 2016-12-29 2016-12-29 Winder Active CN106847495B (en)

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Application Number Priority Date Filing Date Title
CN201611244234.6A CN106847495B (en) 2016-12-29 2016-12-29 Winder

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Application Number Priority Date Filing Date Title
CN201611244234.6A CN106847495B (en) 2016-12-29 2016-12-29 Winder

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Publication Number Publication Date
CN106847495A CN106847495A (en) 2017-06-13
CN106847495B true CN106847495B (en) 2018-03-27

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115810482B (en) * 2022-11-25 2023-07-28 东莞顺为半导体有限公司 Positioning and clamping device and clamping method for magnetic core winding processing

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103247436A (en) * 2012-02-09 2013-08-14 日特机械工程株式会社 Multiple winding apparatus and multiple winding method for coil
CN104240937A (en) * 2014-09-05 2014-12-24 深圳市有钢机电设备有限公司 Wire winding machine and wire winding method
CN204103708U (en) * 2014-10-16 2015-01-14 余丁超 A kind of motor winding protection wire winding
CN206447398U (en) * 2016-12-29 2017-08-29 无锡凯涵科技有限公司 A kind of Winder

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01105517A (en) * 1987-10-19 1989-04-24 Hitachi Ltd Tubular internal winding device
JP5737799B2 (en) * 2010-10-06 2015-06-17 日特エンジニアリング株式会社 Coil winding apparatus and coil winding method

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103247436A (en) * 2012-02-09 2013-08-14 日特机械工程株式会社 Multiple winding apparatus and multiple winding method for coil
CN104240937A (en) * 2014-09-05 2014-12-24 深圳市有钢机电设备有限公司 Wire winding machine and wire winding method
CN204103708U (en) * 2014-10-16 2015-01-14 余丁超 A kind of motor winding protection wire winding
CN206447398U (en) * 2016-12-29 2017-08-29 无锡凯涵科技有限公司 A kind of Winder

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