CN106847495A - Winder - Google Patents
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- Publication number
- CN106847495A CN106847495A CN201611244234.6A CN201611244234A CN106847495A CN 106847495 A CN106847495 A CN 106847495A CN 201611244234 A CN201611244234 A CN 201611244234A CN 106847495 A CN106847495 A CN 106847495A
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- China
- Prior art keywords
- core pipe
- power transmission
- transmission shaft
- driving wheel
- plate
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Replacement Of Web Rolls (AREA)
Abstract
The invention provides a kind of Winder, it can specify the coil of the number of turn by automatic winding on coil rack, it is ensured that production efficiency and around line mass.It includes base plate, the first core pipe and the second core pipe, base plate top is connected with U-shaped pedestal, the output shaft and power transmission shaft of reducing motor, the other end of power transmission shaft passes through U-shaped pedestal, the first driving wheel and the second driving wheel are respectively and fixedly connected with the power transmission shaft of U-shaped pedestal arranged on left and right sides, mechanical counter has been installed on power transmission shaft；First core pipe pass perpendicularly through left side arm, be connected with the first core pipe with the first driven pulley, between the first driving wheel and the first driven pulley by Timing Belt connect；The left end of the first core pipe is connected with position-limiting tube, and movement registration arm is provided with position-limiting tube, and the second core pipe passes through right side wall, the second driven pulley is connected with the second core pipe, is connected by Timing Belt between the second driving wheel and the second driven pulley；Interference fit is provided with stationary positioned bar in second core pipe.
Description
Technical field
The present invention relates to Winder technical field, specially a kind of Winder.
Background technology
A kind of coil rack, its structure needs the certain number of turn of coiling on this coil rack as depicted in figs. 1 and 2, now
Coil, because the requirement produced in batches is, it is necessary to design a kind of special Winder, to ensure production efficiency and coiling matter
Amount.
The content of the invention
Regarding to the issue above, the invention provides a kind of Winder, it can specify circle by automatic winding on coil rack
Several coil, it is ensured that production efficiency and around line mass.
A kind of Winder, it is characterised in that：It includes horizontally disposed base plate, the first core pipe and the second core pipe, described
Base plate top is connected with U-shaped pedestal, and the U-shaped pedestal is made into integration by base, left side arm and right arm, the U-shaped pedestal
Opening upwards；The right-hand member of the base plate is vertically connected with side plate, and the side plate is parallel with the right arm, and reducing motor is arranged on
On the side plate, and the reducing motor output shaft pass perpendicularly through it is affixed with one end of power transmission shaft after the side plate, it is described to subtract
The output shaft of speed motor is rotated with the side plate and is connected；The base of the other end of the power transmission shaft through the U-shaped pedestal
And be connected with the base rotation, first has been respectively and fixedly connected with the power transmission shaft of the U-shaped pedestal arranged on left and right sides actively
Wheel and the second driving wheel, are provided with mechanical counter for calculating the revolution of the power transmission shaft on the power transmission shaft；Described
One core pipe passes perpendicularly through the left side arm and rotates connection therebetween, and first core pipe is parallel with the power transmission shaft, described
Be connected with first core pipe with first driving wheel up and down just to the first driven pulley, first driving wheel and described first
Connected by Timing Belt between driven pulley；The left end of first core pipe is connected with the position-limiting tube for being coaxial therewith setting, the limit
The left end of position pipe is connected with end cap, two axial pass troughs is offered on the side wall of the position-limiting tube, on two axial pass troughs
Under it is just right, the movement registration arm being coaxial therewith is provided with the position-limiting tube, the left end of the movement registration arm is integrally formed with plate
Shape flange, the upper/lower terminal of the plate-shaped flanges stretches out the position-limiting tube by two axial pass troughs respectively and the two is slided
Coordinate, the right-hand member of the movement registration arm sequentially passes through the position-limiting tube and first core pipe, the movement registration arm and institute
State the cooperation of the first core pipe gap；Cylinder is installed, the piston rod of the cylinder is parallel with first core pipe on the left side arm,
The piston rod front end of the cylinder is connected with push pedal, and the push pedal is parallel with the side plate, and through hole, institute are offered in the push pedal
Position-limiting tube through the through hole is stated, two shifting blocks are connected with the push pedal, two shifting blocks are located at the position-limiting tube respectively
Upper and lower both sides and with the plate-shaped flanges just to set, the bottom surface of the shifting block offers the shape with the plate-shaped flanges
The groove being engaged, the plate-shaped flanges insert the groove and the two gap coordinates；Second core pipe passes through the right side
Wall and therebetween rotation connection, second core pipe are coaxially disposed with first core pipe, are connected with second core pipe
With second driving wheel up and down just to the second driven pulley, by same between second driving wheel and second driven pulley
Step band connection；Interference fit is provided with stationary positioned bar, the stationary positioned bar and the activity orientation in second core pipe
Bar cooperation clamps coil rack.
Further, the mechanical counter includes rotating disk and sensor block, and the rotating disk is coaxially fixed in the transmission
On axle, the edge of the rotating disk offers a manhole；The sensor block is inverted U-shaped, and the sensor block passes through
Support is fixed on the U-shaped pedestal, and the lower ending opening of the sensor block is inserted into the rotating disk top, the two of the sensor block
The infrared transmitting tube and the infrared photosensitive receiving tube with output end of external power supply, institute are separately installed with individual relative madial wall
The infrared ray for stating infrared transmitting tube transmitting may pass through the manhole and be received by the infrared photosensitive receiving tube.
The beneficial effects of the invention are as follows：
When carrying out coiling to coil rack using Winder of the invention, one end of coil rack is first acted against into stationary positioned
One end of bar, then starts cylinder, and air cylinder driven push pedal is moved to right, and drives shifting block to move to right, and shifting block is stirred on movement registration arm
Plate-shaped flanges are moved to right along the axial pass trough on position-limiting tube, move to right movement registration arm and coil rack is clamped in into movement registration arm
And stationary positioned bar between, after clamping, start reducing motor, under the drive of power transmission shaft, two Timing Belt synchronous axial systems, so that
Make the first core pipe and the second core pipe synchronous axial system, the first core pipe is rotated and drives position-limiting tube to rotate, and position-limiting tube then drives activity orientation
Bar synchronous axial system, the second core pipe drives stationary positioned bar synchronous axial system, so that coil rack synchronous axial system, by outside line sending
Device line sending can be by coil winding on coil rack, and mechanical counter calculates the number of turn of coiling automatically in winding process,
To after specifying the number of turn, reducing motor is closed, and manually cuts line for coiling, and the workpiece for then catching coiling to complete is dialled using shifting block
Dynamic movement registration arm is moved to left, you can remove workpiece, and repeat said process carries out coiling to another coil rack；The present apparatus is realized
Automatic winding specifies the coil of the number of turn on coil rack, it is ensured that production efficiency and around line mass.
Brief description of the drawings
Fig. 1 is the front view of coil rack；
Fig. 2 is the top view of Fig. 1；
Fig. 3 is overall structure diagram of the invention；
Fig. 4 is top view of the invention；
Fig. 5 is the sectional view of the line A-A along Fig. 4；
Fig. 6 is the enlarged drawing in B regions in Fig. 3；
Fig. 7 is the enlarged drawing in C regions in Fig. 5；
Fig. 8 is the enlarged drawing in D regions in Fig. 5.
Reference：1- base plates；The core pipes of 2- first；3-U shape pedestals；3-1- bases；3-2- left sides arm；3-3- right arms；
4- side plates；5- reducing motors；6- power transmission shafts；The driving wheels of 7- first；The driving wheels of 8- second；9- rotating disks；10- sensor blocks；11- is circular
Through hole；12- supports；13- infrared transmitting tubes；The infrared photosensitive receiving tubes of 14-；The driven pulleys of 15- first；16- Timing Belts；17- is spacing
Pipe；18- end caps；19- axial pass troughs；20- movement registration arms；20-1- plate-shaped flanges；21- cylinders；22- push pedals；23- through holes；
24- shifting blocks；The driven pulleys of 25- second；26- stationary positioned bars；27- coil racks；The core pipes of 28- second.
Specific embodiment
See Fig. 3, Fig. 4, Fig. 5 and Fig. 8, a kind of Winder of the invention, it includes horizontally disposed base plate 1, the first core
The core pipe 28 of pipe 2 and second, the top of base plate 1 is connected with U-shaped pedestal 3, and U-shaped pedestal 3 is by base 3-1, left side arm 3-2 and right arm 3-
3 are made into integration, the opening upwards of U-shaped pedestal 3；The right-hand member of base plate 1 is vertically connected with side plate 4, and side plate 4 is parallel with right arm 3-3,
Reducing motor 5 is arranged on side plate 4, and reducing motor 5 output shaft pass perpendicularly through it is affixed with one end of power transmission shaft 6 after side plate 4,
The output shaft of reducing motor 5 is rotated with side plate 4 and is connected；Base 3-1 and and base of the other end of power transmission shaft 6 through U-shaped pedestal 3
3-1 rotates connection, and the first driving wheel 7 and the second driving wheel have been respectively and fixedly connected with the power transmission shaft 6 of the arranged on left and right sides of U-shaped pedestal 3
8, mechanical counter is provided with power transmission shaft 6 for calculating the revolution of power transmission shaft 6, mechanical counter includes rotating disk 8 and sense
Block 10, rotating disk 9 is answered coaxially to be fixed on power transmission shaft 6, the edge of rotating disk 9 offers a manhole 11；Sensor block 10 is
Inverted U-shaped, sensor block 10 is fixed on U-shaped pedestal 3 by support 12, and the lower ending opening of sensor block 10 is inserted on rotating disk 9
Side, is separately installed with the infrared transmitting tube 13 of external power supply and with output end on two relative madial walls of sensor block 10
Infrared photosensitive receiving tube 14, the infrared ray of the transmitting of infrared transmitting tube 13 may pass through manhole 11 and by infrared photosensitive receiving tube 14
Receive, it is infrared only when the manhole 11 on rotating disk 9 turns to the position of infrared transmitting tube 13 in the rotation process of rotating disk 9
The infrared ray of the transmitting of transmitting tube 13 gets to infrared photosensitive receiving tube 14, and infrared photosensitive receiving tube 14 sends signal to outside and controls
System processed, is once counted to rotating disk.
See Fig. 5, Fig. 6 and Fig. 7, the first core pipe 2 passes perpendicularly through left side arm 3-2 and rotates connection, the first core pipe 2 therebetween
It is parallel with power transmission shaft 6, be connected with the first core pipe 2 with the first driving wheel about 7 just to the first driven pulley 15, the first driving wheel
7 and first are connected between driven pulley 15 by Timing Belt 16；The left end of the first core pipe 2 is connected with the position-limiting tube for being coaxial therewith setting
17, the left end of position-limiting tube 17 is connected with end cap 18, and two axial pass troughs 19 are offered on the side wall of position-limiting tube 17, and two axial directions lead to
Groove is just right about 19, and the movement registration arm 20 being coaxial therewith is provided with position-limiting tube 17, and the left end of movement registration arm 20 is integrally formed
Have a plate-shaped flanges 20-1, the upper/lower terminal of plate-shaped flanges 20-1 respectively by two axial pass troughs 19 stretch out position-limiting tube 17 and the two
It is slidably matched, the right-hand member of movement registration arm 20 sequentially passes through the core pipe 2 of position-limiting tube 17 and first, the core pipe of movement registration arm 20 and first
2 gaps coordinate；Cylinder 21 is installed on left side arm 3-2, the piston rod of cylinder 21 is parallel with the first core pipe 2, the piston of cylinder 21
Bar front end is connected with push pedal 22, and push pedal 22 is parallel with side plate 4, and through hole 23 is offered in push pedal 22, and position-limiting tube 17 passes through through hole 23,
Be connected with two shifting blocks 24 in push pedal 22, two shifting blocks 24 respectively positioned at the upper and lower both sides of position-limiting tube 17 and with plate-shaped flanges 20-
1 just to setting, and the bottom surface of shifting block 24 offers the groove being engaged with the shape of plate-shaped flanges 20-1, plate-shaped flanges 20-1 insertions
Groove and the cooperation of the two gap.
See Fig. 5, the second core pipe 28 passes through right side wall 3-3 and rotates connection, the second core pipe 28 and the first core pipe 2 therebetween
Be coaxially disposed, be connected with the second core pipe 28 with the second driving wheel about 8 just to the second driven pulley 25, the second driving wheel 8 with
Connected by Timing Belt 16 between second driven pulley 25；Interference fit is provided with stationary positioned bar 26 in second core pipe 28, fixed
Locating rod 26 coordinates with movement registration arm 20 and clamps coil rack 27.
Claims (2)
1. a kind of Winder, it is characterised in that：It includes horizontally disposed base plate, the first core pipe and the second core pipe, the bottom
Plate top is connected with U-shaped pedestal, and the U-shaped pedestal is made into integration by base, left side arm and right arm, and the U-shaped pedestal is opened
Mouth is upwards；The right-hand member of the base plate is vertically connected with side plate, and the side plate is parallel with the right arm, and reducing motor is arranged on institute
State on side plate, and the output shaft of the reducing motor passes perpendicularly through, the deceleration affixed with one end of power transmission shaft after the side plate
The output shaft of motor is rotated with the side plate and is connected；The other end of the power transmission shaft passes through the base of the U-shaped pedestal simultaneously
It is connected with the base rotation, the first driving wheel has been respectively and fixedly connected with the power transmission shaft of the U-shaped pedestal arranged on left and right sides
With the second driving wheel, mechanical counter is installed for calculating the revolution of the power transmission shaft on the power transmission shaft；Described first
Core pipe passes perpendicularly through the left side arm and rotates connection therebetween, and first core pipe is parallel with the power transmission shaft, and described the
Be connected with one core pipe with first driving wheel up and down just to the first driven pulley, first driving wheel with described first from
Connected by Timing Belt between driving wheel；The left end of first core pipe is connected with the position-limiting tube for being coaxial therewith setting, described spacing
The left end of pipe is connected with end cap, and two axial pass troughs are offered on the side wall of the position-limiting tube, and two axial pass troughs are upper and lower
It is just right, the movement registration arm being coaxial therewith is provided with the position-limiting tube, the left end of the movement registration arm is integrally formed with tabular
Flange, the upper/lower terminal of the plate-shaped flanges stretches out the position-limiting tube by two axial pass troughs respectively and the two slip is matched somebody with somebody
Close, the right-hand member of the movement registration arm sequentially passes through the position-limiting tube and first core pipe, the movement registration arm with it is described
First core pipe gap coordinates；Cylinder is installed, the piston rod of the cylinder is parallel with first core pipe, institute on the left side arm
The piston rod front end for stating cylinder is connected with push pedal, and the push pedal is parallel with the side plate, and through hole is offered in the push pedal, described
Position-limiting tube passes through the through hole, and two shifting blocks are connected with the push pedal, and two shifting blocks are respectively positioned at the position-limiting tube
Upper and lower both sides and with the plate-shaped flanges just to set, the bottom surface of the shifting block offers the shape phase with the plate-shaped flanges
The groove of cooperation, the plate-shaped flanges insert the groove and the two gap coordinates；Second core pipe passes through the right side wall
And rotate connection therebetween, second core pipe is coaxially disposed with first core pipe, be connected with second core pipe with
Second driving wheel up and down just to the second driven pulley, by synchronous between second driving wheel and second driven pulley
Band connection；Interference fit is provided with stationary positioned bar, the stationary positioned bar and the movement registration arm in second core pipe
Cooperation clamps coil rack.
2. a kind of Winder according to claim 1, it is characterised in that：The mechanical counter includes rotating disk and sense
Block, the rotating disk is answered coaxially to be fixed on the power transmission shaft, the edge of the rotating disk offers a manhole；The sense
Answer block for inverted U-shaped, the sensor block is fixed on the U-shaped pedestal by support, the lower ending opening of the sensor block is inserted
Mounted in rotating disk top, the infrared transmitting tube of external power supply is separately installed with two relative madial walls of the sensor block
With the infrared photosensitive receiving tube with output end, the infrared ray of infrared transmitting tube transmitting may pass through the manhole and by
The infrared photosensitive receiving tube is received.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611244234.6A CN106847495B (en) | 2016-12-29 | 2016-12-29 | Winder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611244234.6A CN106847495B (en) | 2016-12-29 | 2016-12-29 | Winder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106847495A true CN106847495A (en) | 2017-06-13 |
| CN106847495B CN106847495B (en) | 2018-03-27 |
Family
ID=59113134
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611244234.6A Active CN106847495B (en) | 2016-12-29 | 2016-12-29 | Winder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106847495B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115810482A (en) * | 2022-11-25 | 2023-03-17 | 东莞顺为半导体有限公司 | Positioning and clamping device and clamping method for magnetic core winding processing |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01105517A (en) * | 1987-10-19 | 1989-04-24 | Hitachi Ltd | Tubular internal winding device |
| JP2012080037A (en) * | 2010-10-06 | 2012-04-19 | Nittoku Eng Co Ltd | Coil winding device and coil winding method |
| CN103247436A (en) * | 2012-02-09 | 2013-08-14 | 日特机械工程株式会社 | Multiple winding apparatus and multiple winding method for coil |
| CN104240937A (en) * | 2014-09-05 | 2014-12-24 | 深圳市有钢机电设备有限公司 | Wire winding machine and wire winding method |
| CN204103708U (en) * | 2014-10-16 | 2015-01-14 | 余丁超 | A kind of motor winding protection wire winding |
| CN206447398U (en) * | 2016-12-29 | 2017-08-29 | 无锡凯涵科技有限公司 | A kind of Winder |
-
2016
- 2016-12-29 CN CN201611244234.6A patent/CN106847495B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01105517A (en) * | 1987-10-19 | 1989-04-24 | Hitachi Ltd | Tubular internal winding device |
| JP2012080037A (en) * | 2010-10-06 | 2012-04-19 | Nittoku Eng Co Ltd | Coil winding device and coil winding method |
| CN103247436A (en) * | 2012-02-09 | 2013-08-14 | 日特机械工程株式会社 | Multiple winding apparatus and multiple winding method for coil |
| CN104240937A (en) * | 2014-09-05 | 2014-12-24 | 深圳市有钢机电设备有限公司 | Wire winding machine and wire winding method |
| CN204103708U (en) * | 2014-10-16 | 2015-01-14 | 余丁超 | A kind of motor winding protection wire winding |
| CN206447398U (en) * | 2016-12-29 | 2017-08-29 | 无锡凯涵科技有限公司 | A kind of Winder |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115810482A (en) * | 2022-11-25 | 2023-03-17 | 东莞顺为半导体有限公司 | Positioning and clamping device and clamping method for magnetic core winding processing |
| CN115810482B (en) * | 2022-11-25 | 2023-07-28 | 东莞顺为半导体有限公司 | Positioning and clamping device and clamping method for magnetic core winding processing |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106847495B (en) | 2018-03-27 |
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