CN106839796A - A kind of foul smell heat exchange condensing system and method - Google Patents

A kind of foul smell heat exchange condensing system and method Download PDF

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Publication number
CN106839796A
CN106839796A CN201610538030.7A CN201610538030A CN106839796A CN 106839796 A CN106839796 A CN 106839796A CN 201610538030 A CN201610538030 A CN 201610538030A CN 106839796 A CN106839796 A CN 106839796A
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CN
China
Prior art keywords
heat exchange
foul smell
air
exchange condensers
condensers
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CN201610538030.7A
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Chinese (zh)
Inventor
汪深
匡文
方寅斗
刘运良
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HUNAN SHIKELANG ENVIRONMENTAL SCIENCE AND TECHNOLOGY Co Ltd
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HUNAN SHIKELANG ENVIRONMENTAL SCIENCE AND TECHNOLOGY Co Ltd
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Priority to CN201610538030.7A priority Critical patent/CN106839796A/en
Priority to PCT/CN2016/090669 priority patent/WO2018010197A1/en
Publication of CN106839796A publication Critical patent/CN106839796A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28BSTEAM OR VAPOUR CONDENSERS
    • F28B1/00Condensers in which the steam or vapour is separate from the cooling medium by walls, e.g. surface condenser
    • F28B1/06Condensers in which the steam or vapour is separate from the cooling medium by walls, e.g. surface condenser using air or other gas as the cooling medium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/84Biological processes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B1/00Compression machines, plants or systems with non-reversible cycle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28BSTEAM OR VAPOUR CONDENSERS
    • F28B11/00Controlling arrangements with features specially adapted for condensers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/22Arrangements for directing heat-exchange media into successive compartments, e.g. arrangements of guide plates
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

Abstract

A kind of foul smell heat exchange condensing system and method, including heat exchange condensers, temperature sensor, biological deodorizing device, detection control apparatus, foul smell collection conduit and odor exhaust duct, heat exchange condensers include upper end cover, tank body, bottom end cover, foul smell collection conduit is connected with upper lid end, bottom end cover is connected with odor exhaust duct, and odor exhaust duct connects biological deodorizing device through air-introduced machine;Bypass branch and bypass branch magnetic valve are also associated between foul smell collection conduit and air-introduced machine;Tank wall is provided with FAI Fresh Air Intake flange and hot-air exhaust flange, hot-air connection heat energy load;Air heat exchanger is installed in tank body;In the temperature sensor connecting detection control device that heat exchange condensers odor exhaust mouthful is installed, detection control apparatus control foul smell air inlet electromagnetic valve or bypass branch magnetic valve.The present invention avoids microorganism dormancy and death, it is ensured that deodorizing effect, may also provide heat energy.

Description

A kind of foul smell heat exchange condensing system and method
Technical field
The invention belongs to pollutant abatement technology field, and in particular to a kind of fermentation of organic wastes foul smell heat exchange condensing system And method.
Background technology
During industrial and agricultural production, sewage disposal, garbage disposal and compost etc., substantial amounts of foul smell and organic waste can be produced Gas, not only pollutes to surrounding environment, while causing serious harm, foul smell and organic exhaust gas to health and ecological environment Improvement increasingly paid close attention to by people.
During fermentation of organic wastes, microorganism passes through metabolic activity, a portion oxidation operation Cheng Jian Single inorganic matter, the energy for needed for biological vital movement is provided, another part organic matter be converted into organism needed for nutrition Material, forms new cell body, microorganism is constantly bred, and in the process, releases big energy, except fraction is cytoplasm Synthesis is provided outside energy, and remaining is released in the form of heat, micro- in organic waste high temperature fermentation stage according to document introduction Biological oxidation is decomposed organic waste and is shown no increases in output the kJ/kg of raw heat about 420, and these heat energy are discharged with foul smell, make foul smell temperature most It is high, simultaneously as material heap temperature is raised, to cause material moisture evaporation rate to be accelerated up to 60 ~ 70 DEG C, large quantity of moisture also with Foul smell is discharged.
Mineral raw material such as coal, diesel oil etc. are inevitably generated the particulate matters such as flue dust, carbon monoxide in combustion (CO), sulfur dioxide (SO2) and nitrogen oxides (NOx) etc. toxic and harmful, meanwhile, combustion tail gas can also take away amount of heat, And this partial heat causes the waste of heat energy without utilization, aggravate the pollution to environment.
The technology for administering foul smell and organic exhaust gas has a lot, such as absorption absorption, burning method, chemical transformation, condensation method and Bioanalysis etc., but in these methods, the most cost-effective is biological odor removal method, and biological odor removal method is a kind of odorless, nothing The process of evilization, i.e., using hydrogen sulfide, reduced sulphur compound in the microorganism species conversion waste gas with deodorization functions etc. Odorous substance, high with clearance, running expense is low, and operational administrative is simple, the advantages of do not produce secondary pollution, but, it is biological Deodorization process deodorizing effect relies on the activity of deodorizing microorganism, and deodorant intake air temperature is too high or too low all to influence the growth of microorganism Breeding, and then deodorizing effect is reduced, when deodorant intake air temperature is higher than 40 DEG C or less than 15 DEG C, deodorizing microorganism growth and breeding is received To suppression;When deodorant intake air temperature is higher than 60 DEG C, deodorizing effect is lost in deodorizing microorganism mortality.
The content of the invention
The technical problems to be solved by the invention are:Above-mentioned prior art is solved the problems, such as, and a kind of foul smell is provided Heat exchange condensing system and method, meet requirement of the biological deodorizing device for foul smell temperature control at 10 DEG C ~ 40 DEG C, it is to avoid temperature The growth and breeding of too high or too low influence microorganism, reduces deodorizing effect, and system and method heat exchange specific surface area of the invention is big, Heat exchange efficiency is high, and detection control apparatus intelligence degree is high, and fresh air is alternatively arranged as organic waste after being heated through heat exchange condensers Gurry carries out the thermal source and other hot portative partial heat energies of aerobic fermentation, both energy-conservations of the invention, and environmentally friendly, real realization Pollution control and heat recovery harmony.
The technical solution adopted by the present invention is:
A kind of foul smell heat exchange condensing system, including heat exchange condensers, temperature sensor, biological deodorizing device, detection control apparatus, Foul smell collection conduit and odor exhaust duct, described heat exchange condensers include being sequentially connected fixed upper end cover, tank body, lower end Lid, the upper end of upper end cover has foul smell inlet flange, and foul smell collection conduit is connected with foul smell inlet flange;In tank wall On, bottom is provided with FAI Fresh Air Intake flange, and top is provided with hot-air exhaust flange;Hot-air exhaust flange is drawn by hot-air Blower fan and hot-air duct connection heat energy load;Upper perforated plate is installed on tank body top, lower perforated plate, upper and lower tube sheet are installed in bottom If on be evenly arranged dry hole, through the corresponding aperture of upper and lower tube sheet with heat exchanger tube connect, heat exchanger tube two ends are separately fixed at On upper and lower tube sheet, make to form an airtight cavity between upper and lower tube sheet, heat exchanger tube outside and tank wall, and by fresh sky Gas inlet flange and hot-air exhaust flange are in communication with the outside;Many pull bars are uniformly fixed on lower perforated plate, it is new in tank body Polylith dividing plate is evenly arranged in space between fresh air inlet flange and hot-air exhaust flange, dividing plate is fixed on pull bar On;The upper and lower end cap of heat exchanger tube inner space;Lower cover bottom is provided with U-tube;The side wall of bottom end cover is provided with odor exhaust method Orchid, odor exhaust flange is connected with odor exhaust duct, odor exhaust duct connection air-introduced machine air inlet, air-introduced machine exhaust Mouth connection biological deodorizing device;Bypass branch and bypass branch are also associated between foul smell collection conduit and air-introduced machine air inlet Magnetic valve;Foul smell collection conduit end is provided with foul smell air inlet electromagnetic valve, is installed in odor exhaust mouthful or odor exhaust duct There are temperature sensor, the signal input part of the output connecting detection control device of temperature sensor, and detection control apparatus is exported Control signal connection foul smell air inlet electromagnetic valve or bypass branch magnetic valve.
In above-mentioned technical proposal, the volume of the volume more than or equal to upper end cover of bottom end cover.
In above-mentioned technical proposal, dividing plate is the circular configuration of trimming, and the diameter of dividing plate is equal to the internal diameter of tank body, and dividing plate is along axle Line direction is straggly, be distributed evenly in tank body, and dividing plate is fixed on pull bar so that fresh air trend is " Z " font, to increase Plus the path of air, increase the contact area of air and heat exchanger tube.
In above-mentioned technical proposal, described bottom end cover delivery port is located at the lowest part of bottom end cover, bottom end cover delivery port connection U The water inlet of type pipe, the minimum point of the highest liquid level less than odor exhaust flange of U-tube.
In above-mentioned technical proposal, heat exchange condensers lower end odor exhaust mouthful or foul smell that described detection control apparatus sets Temperature controlling range in discharge duct is 10 DEG C ~ 40 DEG C, when in heat exchange condensers lower end odor exhaust mouthful or odor exhaust pipe Temperature sensor detect foul smell temperature more than 40 DEG C when, detection control apparatus output control signal open heat exchange condensers on Foul smell air inlet electromagnetic valve above end cap, closes bypass branch magnetic valve, foul smell is entered back into life after being cooled down through heat exchange condensers Thing odor removal;And the temperature sensor worked as in heat exchange condensers lower end odor exhaust mouthful or odor exhaust pipe detects foul smell temperature When degree is less than 10 DEG C, the foul smell air inlet electromagnetism that detection control apparatus output control signal is closed above heat exchange condensers upper end cover Valve, opens bypass branch magnetic valve, foul smell is not entered heat exchange condensers and lowers the temperature;Detection control apparatus is examined by temperature sensor The odor exhaust temperature of heat exchange condensers is surveyed, the foul smell of detection control apparatus output control signal control heat exchange condensers enters pneumoelectric Magnet valve or bypass branch magnetic valve, make biological deodorizing device be worked in 10 DEG C ~ 40 DEG C temperature ranges, both ensure deodorizing effect, and Avoid the dormancy and death of microorganism in biological deodorizing device.
A kind of foul smell heat exchange condensation method, including:
(1)Manufacture and design foul smell heat exchange condensers:Foul smell heat exchange condensers include be sequentially connected fixed upper end cover, tank body, under End cap;Upper end cover upper end has foul smell inlet flange, and foul smell collection conduit is connected with foul smell inlet flange, foul smell collecting pipe Road bottom is provided with foul smell air inlet electromagnetic valve, and bottom end cover bottom has odor exhaust flange, odor exhaust flange and odor exhaust Pipeline is connected, and temperature sensor, the tank are provided with heat exchange condensers lower end odor exhaust mouthful or odor exhaust duct Air heat exchanger is installed in vivo, hot-air exhaust flange is provided with tank wall top, tank wall bottom is provided with fresh sky Gas inlet flange;
(2)Connection foul smell heat exchange condensing system:The simulation letter of the temperature sensor output of heat exchange condensers lower end odor exhaust mouthful Detection control apparatus input number is connected to, the control signal of detection control apparatus output is connected to foul smell air inlet electromagnetic valve or side Logical branch way solenoid valve;The odor exhaust duct of foul smell heat exchange condensers lower end connection is connected with air-introduced machine air inlet, air-introduced machine row Gas port connects biological deodorizing device, and bypass branch and bypass branch are also associated between foul smell collection conduit and air-introduced machine air inlet Way solenoid valve;The FAI Fresh Air Intake flange of tank wall bottom is fresh cold air entrance, and the heat on tank wall top is empty Gas exhaust flange connects heat energy and loads by hot-air air-introduced machine and hot-air duct;Connect in heat exchange condensers bottom end cover delivery port Connect U-shaped drainpipe;
(3)The foul smell air inlet electromagnetic valve on the admission line of heat exchange condensers is opened in detection control apparatus control, starts air-introduced machine, Foul smell is introduced in the heat exchanger tube of heat exchange condensers through foul smell collection conduit, starts the air-introduced machine of heat energy loading nose, fresh air Enter the heat exchanger tube periphery of heat exchange condensers through fresh air inlet, heat exchanger tube includes hot foul smell and exists with the fresh air outside pipe Convection current is formed in heat exchange condensers, sufficient heat exchange is carried out by pipe wall of heat exchange pipe;
(4)Foul smell is discharged after heat exchange condensers heat exchange, cooling through odor exhaust mouthful, then causes biological deodorizing device through air-introduced machine Interior, foul smell absorbs through biological deodorizing device, conversion, rear discharge up to standard;In addition, the fresh air that will be heated through heat exchange condensers from Warm air exhaust port is discharged, and is introduced into heat energy load, for heat energy load provides fresh hot-air;
(5)The condensed water that foul smell is produced after lowering the temperature through heat exchange condensers is collected in the bottom end cover of heat exchange condensers, works as bottom end cover In condensed water liquid level when reaching certain value, due to differential pressure action, during condensed water drains into irrigation canals and ditches from U-tube discharge outlet automatically;
(6)When the foul smell temperature that the temperature sensor of heat exchange condensers odor exhaust mouthful is detected is more than 40 degree, detection control Device output control signal opens the foul smell air inlet electromagnetic valve on heat exchange condensers admission line, closes bypass branch magnetic valve, The foul smell for entering biological deodorizing filter device is set to be cooled down in heat exchange condensers;And it is small to work as the foul smell temperature that temperature sensor detected When 10 degree, detection control apparatus output control signal closes the foul smell air inlet electromagnetic valve of heat exchange condensers, opens bypass branch Magnetic valve, makes foul smell not enter cooling in heat exchange condensers, biological deodorizing device is worked in 10 °C to 40 °C temperature ranges, both Ensure deodorizing effect, the microorganism in biological deodorizing device is unlikely to dormancy and death again.
Beneficial effect:
The characteristics of present invention takes into full account fermentation of organic wastes foul smell heat high, high humidity, creatively designs a kind of heat exchange Condenser, several heat exchanger tubes in homogeneous vertical arrangement in heat exchange condensers, heat exchanger tube includes the fresh sky outside hot foul smell and pipe Gas convection current, fully heat exchange is carried out by heat exchanger tube, and compared with traditional heat exchange mode, heat exchange specific surface area is big, changes for which The thermal efficiency is high, meanwhile, fresh air is heated into hot-air through heat exchange condensers, and hot-air can be as the warm of organic waste Source, is heated, oxygen supply to organic waste, shortens the fermentation of organic wastes heating-up time, improves fermentation efficiency.
Due to fermentation of organic wastes foul smell high humidity, while lowering the temperature through heat exchange condensers, also generate a large amount of big Amount condensed water, these condensed waters are pooled in the bottom end cover of heat exchange condensers naturally through heat exchanger tube, when condensed water liquid level reaches one When determining height, due to the effect of pressure difference, condensed water is drained into outward in irrigation canals and ditches naturally with U-tube, and operation is simple for this mode, together Shi Liyong condensation water-stop bottom end cover condensate water dischargings mouthful, prevent condensed foul smell from being arranged to big through bottom end cover condensate water discharging mouthful Gas causes secondary pollution.
When the aerobic fermentation for carrying out organic waste in the winter time, and aerobic fermentation beginning, when the foul smell temperature of discharge is low, Condensed without heat exchange, innovative design of the present invention sets bypass branch on heat exchange condensers pipeline, when carrying out organic waste in the winter time The aerobic fermentation of gurry, and aerobic fermentation beginning, when the foul smell temperature of discharge is low, low temperature foul smell enters by bypass branch gives birth to Thing odor removal, to avoid low temperature foul smell from lowering the temperature again by heat exchange condensers;And when the aerobic fermentation in organic waste Hot stage, the foul smell temperature of discharge is high, high humidity, now closes bypass branch, and foul smell is lowered the temperature by heat exchange condensers, makes life Temperature of charge is remained in the range of restriction in the deodorant filter tower of thing, both ensures deodorizing effect, in making mixed culture biological deodorizing filter tower again Microorganism be unlikely to dormancy and death.
Both energy-conservation of the invention, but it is environmentally friendly, really realize the harmony of pollution control and heat recovery.
Brief description of the drawings:
Fig. 1 is principle of the invention schematic diagram;
Fig. 2 is heat exchange condensers structural representation;
Fig. 3 upper end covers and tank body attachment structure schematic diagram;
Fig. 4 bottom end covers and tank body attachment structure schematic diagram;
Fig. 5 is I partial enlarged drawings in Fig. 4.
Description of reference numerals:
201A-foul smell air inlet electromagnetic valve, 202-heat exchange condensers, 203-hot-air air-introduced machine, the load of 204-heat energy, 205-air-introduced machine, 206-biological deodorizing device, 207-temperature sensor, 208-detection control apparatus, 201B-bypass branch Way solenoid valve, 101-upper end cover, 102-upper perforated plate, 103-heat exchanger tube, 104-dividing plate, 105-pull bar, 106-fresh sky Gas inlet flange, 107-bottom end cover, 108-odor exhaust flange, 109-foul smell inlet flange, 110-hot-air degassing method Orchid, 111-tank body, 112-lower perforated plate, 113-U-tube.
Specific embodiment:
Referring to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, a kind of foul smell heat exchange condensing system of the invention, including heat exchange condensers, TEMP Device, biological deodorizing device, detection control apparatus, foul smell collection conduit and odor exhaust duct, described heat exchange condensers include Fixed upper end cover, tank body, bottom end cover are sequentially connected, the upper end of upper end cover has foul smell inlet flange, under foul smell collection conduit End is connected with foul smell inlet flange, and the lower end of bottom end cover has odor exhaust flange, odor exhaust flange and odor exhaust Pipeline is connected, odor exhaust pipe connection air-introduced machine air inlet, air-introduced machine exhaust outlet connection biological deodorizing device;Received in foul smell Bypass branch and bypass branch magnetic valve are also associated between collection pipeline and air-introduced machine air inlet;The tank body of the heat exchange condensers Lower sidewall is provided with FAI Fresh Air Intake flange, and the tank wall top of heat exchange condensers is provided with hot-air exhaust flange, and heat is empty Gas exhaust flange connects heat energy and loads by hot-air air-introduced machine and hot-air duct;Installed in the tank body of heat exchange condensers empty Gas heat exchanger;Foul smell collection conduit bottom is provided with foul smell air inlet electromagnetic valve, the odor exhaust mouthful or smelly in heat exchange condensers lower end Temperature sensor is installed in gas discharge duct, the signal input part of the output connecting detection control device of temperature sensor, and The control signal of detection control apparatus output is connected to smelly air inlet electromagnetic valve or bypass branch magnetic valve, the heat exchange condensers tank The air heat exchanger installed in vivo is tubular heat exchanger, and concrete structure is:Upper perforated plate is installed in tank body internal upper part, in tank body Lower perforated plate is installed in interior bottom, and the corresponding stomata of many stomatas, upper perforated plate and lower perforated plate is evenly arranged on the upper and lower tube sheet of upper perforated plate Between with heat exchanger tube connect, heat exchange tube cavity connected with foul smell, heat exchanger tube outer space is connected with fresh air, on lower perforated plate consolidate Fixed many pull bars, polylith trimming is evenly arranged in the space between the exhaust of FAI Fresh Air Intake and hot-air in tank body Dividing plate, the diameter of dividing plate is equal to the internal diameter of tank body, and dividing plate is fixed on pull bar in the axial direction stragglyly, and described bottom end cover goes out The mouth of a river connects the water inlet of U-tube, and the discharge outlet position of U-tube is less than bottom end cover, and what described detection control apparatus set changes Temperature controlling range in reheater condenser lower end odor exhaust mouthful or odor exhaust duct is 10 DEG C ~ 40 DEG C, works as heat exchange condensers When temperature sensor in lower end odor exhaust mouthful or odor exhaust pipe detects foul smell temperature more than 40 DEG C, detection control apparatus Output control signal opens the foul smell air inlet electromagnetic valve above heat exchange condensers upper end cover, closes bypass branch magnetic valve, makes smelly Gas enters back into biological deodorizing device after being cooled down through heat exchange condensers;And work as heat exchange condensers lower end odor exhaust mouthful or odor exhaust When temperature sensor in pipe detects foul smell temperature less than 10 DEG C, detection control apparatus output control signal closes heat exchange condensation Foul smell air inlet electromagnetic valve above device upper end cover, opens bypass branch magnetic valve, foul smell is not entered heat exchange condensers and lowers the temperature;Inspection Survey the odor exhaust temperature that control device detects heat exchange condensers by temperature sensor, detection control apparatus output control signal The foul smell air inlet electromagnetic valve or bypass branch magnetic valve of heat exchange condensers are controlled, makes biological deodorizing device in 10 DEG C ~ 40 DEG C temperature Interval work, both ensures deodorizing effect, and the dormancy and death of microorganism in biological deodorizing device are avoided again.
A kind of foul smell heat exchange condensation method, including:
(1)Manufacture and design foul smell heat exchange condensers:Foul smell heat exchange condensers include be sequentially connected fixed upper end cover, tank body, under End cap;Upper end cover upper end has foul smell inlet flange, and foul smell collection conduit is connected with foul smell inlet flange, foul smell collecting pipe Road bottom is provided with foul smell air inlet electromagnetic valve, and bottom end cover bottom has odor exhaust flange, odor exhaust flange and odor exhaust Pipeline is connected, and temperature sensor, the tank are provided with heat exchange condensers lower end odor exhaust mouthful or odor exhaust duct Air heat exchanger is installed in vivo, hot-air exhaust flange is provided with tank wall top, tank wall bottom is provided with fresh sky Gas inlet flange;
(2)Connection foul smell heat exchange condensing system:The simulation letter of the temperature sensor output of heat exchange condensers lower end odor exhaust mouthful Detection control apparatus input number is connected to, the control signal of detection control apparatus output is connected to foul smell air inlet electromagnetic valve or side Logical branch way solenoid valve;The odor exhaust duct of foul smell heat exchange condensers lower end connection is connected with air-introduced machine air inlet, air-introduced machine row Gas port connects biological deodorizing device, and bypass branch and bypass branch are also associated between foul smell collection conduit and air-introduced machine air inlet Way solenoid valve;The FAI Fresh Air Intake flange of tank wall bottom is fresh cold air entrance, and the heat on tank wall top is empty Gas exhaust flange connects heat energy and loads by hot-air air-introduced machine and hot-air duct;Connect in heat exchange condensers bottom end cover delivery port Connect U-shaped drainpipe;
(3)The foul smell air inlet electromagnetic valve on the admission line of heat exchange condensers is opened in detection control apparatus control, starts air-introduced machine, Foul smell is introduced in the heat exchanger tube of heat exchange condensers through foul smell collection conduit, starts the air-introduced machine of heat energy loading nose, fresh air Enter the heat exchanger tube periphery of heat exchange condensers through fresh air inlet, heat exchanger tube includes hot foul smell and exists with the fresh air outside pipe Convection current is formed in heat exchange condensers, sufficient heat exchange is carried out by pipe wall of heat exchange pipe;
(4)Foul smell is discharged after heat exchange condensers heat exchange, cooling through odor exhaust mouthful, then causes biological deodorizing device through air-introduced machine Interior, foul smell absorbs through biological deodorizing device, conversion, rear discharge up to standard;In addition, the fresh air that will be heated through heat exchange condensers from Warm air exhaust port is discharged, and is introduced into heat energy load, for heat energy load provides fresh hot-air;
(5)The condensed water that foul smell is produced after lowering the temperature through heat exchange condensers is collected in the bottom end cover of heat exchange condensers, works as bottom end cover In condensed water liquid level when reaching certain value, due to differential pressure action, during condensed water drains into irrigation canals and ditches from U-tube discharge outlet automatically;
(6)When the foul smell temperature that the temperature sensor of heat exchange condensers odor exhaust mouthful is detected is more than 40 degree, detection control Device output control signal opens the foul smell air inlet electromagnetic valve on heat exchange condensers admission line, closes bypass branch magnetic valve, The foul smell for entering biological deodorizing filter device is set to be cooled down in heat exchange condensers;And it is small to work as the foul smell temperature that temperature sensor detected When 10 degree, detection control apparatus output control signal closes the foul smell air inlet electromagnetic valve of heat exchange condensers, opens bypass branch Magnetic valve, makes foul smell not enter cooling in heat exchange condensers, biological deodorizing device is worked in 10 °C to 40 °C temperature ranges, both Ensure deodorizing effect, the microorganism in biological deodorizing device is unlikely to dormancy and death again.
Below in conjunction with the accompanying drawings, the present invention is further described in detail:
Heat exchange condensers structural representation involved in the present invention is as shown in Fig. 2 heat exchange condensers are from top to bottom successively by upper end Lid 101, upper perforated plate 102, tank body 111, lower perforated plate 112, bottom end cover 107 and U-tube 113 are constituted, upper perforated plate 102 and lower perforated plate Many stomatas are evenly arranged on 112, are connected with heat exchanger tube 103 between upper perforated plate 102 and the correspondence stomata of lower perforated plate 112, in lower perforated plate Many pull bars 105, and dividing plate 104 that is straggly between air import and export, being equably disposed with polylith trimming are fixed on 112, Dividing plate 104 is fixed on pull bar 105, the internal diameter of the diameter less than tank body 111 of dividing plate 104, is provided with foul smell on upper end cover 101 and is entered Gas flange 109, the top of bottom end cover 107 is provided with odor exhaust flange 108, and the lower sidewall of tank body 111 is provided with cold air and enters Gas flange 106, the side wall upper part of tank body 111 is provided with hot-air exhaust flange 110, and the water inlet of U-tube 113 is fixed on bottom end cover 107 bottom, the minimum point of the highest liquid level less than odor exhaust flange 108 of U-tube 113.
Foul smell heat exchange condensation method schematic diagram involved in the present invention as shown in figure 1, a kind of foul smell heat exchange condensing unit and Method mainly includes that heat exchange condensers 202, magnetic valve 201A and 201B, the load 204, biology of air-introduced machine 203 and 205, heat energy are removed Smelly device 206, temperature sensor 207, detection control apparatus 208 and foul smell conveyance conduit etc., heat exchange condensers 202 it is smelly Gas inlet flange 109 connects foul smell collection conduit, and odor exhaust flange 108 connects the air inlet of air-introduced machine 205 through discharge duct, Temperature sensor 207 is installed in odor exhaust mouth, the exhaust outlet of air-introduced machine 205 is through pipeline connection biological deodorizing device 206 Air inlet, is provided with magnetic valve 201A on the admission line of heat exchange condensers 202, and is provided with bypass branch, foul smell heat exchange condensation The bypass branch of device 202 is provided with magnetic valve 201B, and the hot-air exhaust flange 110 of heat exchange condensers 202 connects air inducing through pipeline The air inlet of machine 203, the exhaust outlet of air-introduced machine 203 loads 204 air inlet through pipeline connection heat energy.
In foul smell heat exchange condensation method of the invention, the step(3)—(6)It is described in detail below with reference to accompanying drawing:
(3)The magnetic valve 201A on the admission line of foul smell heat exchange condensers is opened in detection control apparatus control 208, starts air inducing Machine 205, foul smell is introduced in the heat exchanger tube 103 of heat exchange condensers 202 through foul smell inlet flange 109, is started heat energy and is loaded 204 leading portions Air-introduced machine 203, fresh air through FAI Fresh Air Intake flange 106 enter heat exchange condensers 202 heat exchanger tube 103 outside, heat exchange Pipe 103 includes hot foul smell and convection current is formed in heat exchange condensers 202 with the fresh air outside the pipe of heat exchanger tube 103, by heat exchanger tube 202 tube walls carry out fully heat exchange;
(4)Foul smell is discharged after exchanging heat, cool down through heat exchange condensers 202 through odor exhaust flange 108, then through biological deodorizing device 206 air inlet is caused in biological deodorizing device 206, and foul smell absorbs through biological deodorizing device 206, converts, rear discharge up to standard;Will The air heated through heat exchange condensers 202 is discharged from hot-air exhaust flange 110, and heat energy load 204 is introduced through air-introduced machine 203 In, it is that heat energy load 204 provides fresh hot-air;
(5)The condensed water that foul smell is produced after lowering the temperature through heat exchange condensers 202 is collected in the bottom end cover 107 of heat exchange condensers 202, When the condensed water liquid level in bottom end cover 107 reaches certain value, due to differential pressure action, condensed water is automatically from the discharge outlet of U-tube 113 In draining into irrigation canals and ditches;
(6)When the detection of detection control apparatus 208 is detected installed in the temperature sensor 207 of the odor exhaust of heat exchange condensers 202 mouthful When being more than 40 degree to foul smell temperature, detection control apparatus 208 opens the magnetic valve on the admission line of foul smell heat exchange condensers 202 201A, closes bypass branch magnetic valve 201B, makes the foul smell for entering biological deodorizing device 206 cold through foul smell heat exchange condensers 202 But;And work as the detection of detection control apparatus 208 and detected installed in the temperature sensor 207 of the odor exhaust of heat exchange condensers 202 mouthful When the temperature of deodorant filler is less than 10 degree in biological deodorizing device 206, control system 208 closes the air inlet of heat exchange condensers 202 Magnetic valve 201A on pipeline, opens bypass branch magnetic valve 201B, foul smell is not entered heat exchange condensers 202 and lowers the temperature, and makes life Thing odor removal 206 works in 10 °C ~ 40 °C temperature ranges, both ensures deodorizing effect, makes again micro- in biological deodorizing device 206 Biology is unlikely to dormancy and death.

Claims (6)

1. a kind of foul smell heat exchange condensing system, it is characterised in that:Including heat exchange condensers, temperature sensor, biological deodorizing device, Detection control apparatus, foul smell collection conduit and odor exhaust duct, described heat exchange condensers include being sequentially connected fixed upper End cap, tank body, bottom end cover, the upper end of upper end cover have foul smell inlet flange, foul smell collection conduit lower end and foul smell inlet flange It is connected, the lower end of bottom end cover has odor exhaust flange, and odor exhaust flange is connected with odor exhaust duct, foul smell Discharge duct connects air-introduced machine air inlet, air-introduced machine exhaust outlet connection biological deodorizing device;In foul smell collection conduit and air-introduced machine Bypass branch and bypass branch magnetic valve are also associated between air inlet;The tank wall bottom of the heat exchange condensers is provided with newly Fresh air inlet flange, the tank wall top of heat exchange condensers is provided with hot-air exhaust flange, and hot-air exhaust flange passes through Hot-air air-introduced machine and hot-air duct connection heat energy load;Air heat exchanger is installed in the tank body of heat exchange condensers;Foul smell Collection conduit bottom is provided with foul smell air inlet electromagnetic valve, pacifies in heat exchange condensers lower end odor exhaust mouthful or odor exhaust duct Equipped with temperature sensor, the signal input part of the output connecting detection control device of temperature sensor, and detection control apparatus is defeated Control signal connection foul smell air inlet electromagnetic valve or the bypass branch magnetic valve for going out.
2. a kind of foul smell heat exchange condensing system according to claim 1, it is characterised in that:In the heat exchange condensers tank body The air heat exchanger of installation is tubular heat exchanger, and concrete structure is:Upper perforated plate is installed in tank body internal upper part, in the tank body under Lower perforated plate is installed in portion, is evenly arranged many stomatas on the upper and lower tube sheet of upper perforated plate, is used between the corresponding stomata of upper perforated plate and lower perforated plate Heat exchanger tube is connected, and heat exchange tube cavity is connected with foul smell, and heat exchanger tube outer space is connected with fresh air.
3. a kind of foul smell heat exchange condensing system according to claim 1, it is characterised in that:Many drawings are fixed on lower perforated plate Bar, is evenly arranged the dividing plate of polylith trimming in the space between the exhaust of FAI Fresh Air Intake and hot-air in tank body, every Plate along tank body axis direction it is straggly be fixed on pull bar.
4. a kind of foul smell heat exchange condensing system according to claim 1, it is characterised in that:Described bottom end cover delivery port connects The water inlet of U-tube is connect, the discharge outlet position of U-tube is less than bottom end cover, and the highest liquid level of U-tube is less than odor exhaust flange Minimum point.
5. a kind of foul smell heat exchange condensation method, it is characterised in that:Including:
(1)Manufacture and design foul smell heat exchange condensers:Foul smell heat exchange condensers include be sequentially connected fixed upper end cover, tank body, under End cap;Upper end cover upper end has foul smell inlet flange, and foul smell collection conduit is connected with foul smell inlet flange, foul smell collecting pipe Road bottom is provided with foul smell air inlet electromagnetic valve, and bottom end cover bottom has odor exhaust flange, odor exhaust flange and odor exhaust Pipeline is connected, and temperature sensor, the tank are provided with heat exchange condensers lower end odor exhaust mouthful or odor exhaust duct Air heat exchanger is installed in vivo, hot-air exhaust flange is provided with tank wall top, tank wall bottom is provided with fresh sky Gas inlet flange;
(2)Connection foul smell heat exchange condensing system:The simulation letter of the temperature sensor output of heat exchange condensers lower end odor exhaust mouthful Detection control apparatus input number is connected to, the control signal of detection control apparatus output is connected to foul smell air inlet electromagnetic valve or side Logical branch way solenoid valve;The odor exhaust duct of foul smell heat exchange condensers lower end connection is connected with air-introduced machine air inlet, air-introduced machine row Gas port connects biological deodorizing device, and bypass branch and bypass branch are also associated between foul smell collection conduit and air-introduced machine air inlet Way solenoid valve;The FAI Fresh Air Intake flange of tank wall bottom is fresh cold air entrance, and the heat on tank wall top is empty Gas exhaust flange connects heat energy and loads by hot-air air-introduced machine and hot-air duct;Connect in heat exchange condensers bottom end cover delivery port Connect U-shaped drainpipe;
(3)The foul smell air inlet electromagnetic valve on the admission line of heat exchange condensers is opened in detection control apparatus control, starts air-introduced machine, Foul smell is introduced in the heat exchanger tube of heat exchange condensers through foul smell collection conduit, starts the air-introduced machine of heat energy loading nose, fresh air Enter the heat exchanger tube periphery of heat exchange condensers through fresh air inlet, heat exchanger tube includes hot foul smell and exists with the fresh air outside pipe Convection current is formed in heat exchange condensers, sufficient heat exchange is carried out by pipe wall of heat exchange pipe;
(4)Foul smell is discharged after heat exchange condensers heat exchange, cooling through odor exhaust mouthful, then causes biological deodorizing device through air-introduced machine Interior, foul smell absorbs through biological deodorizing device, conversion, rear discharge up to standard;In addition, the fresh air that will be heated through heat exchange condensers from Warm air exhaust port is discharged, and is introduced into heat energy load, for heat energy load provides fresh hot-air;
(5)The condensed water that foul smell is produced after lowering the temperature through heat exchange condensers is collected in the bottom end cover of heat exchange condensers, works as bottom end cover In condensed water liquid level when reaching certain value, due to differential pressure action, during condensed water drains into irrigation canals and ditches from U-tube discharge outlet automatically;
(6)When detection control apparatus detects the foul smell detected installed in the temperature sensor of heat exchange condensers odor exhaust mouthful When temperature is more than 40 degree, detection control apparatus output control signal opens the foul smell air inlet electromagnetism on heat exchange condensers admission line Valve, closes bypass branch magnetic valve, the foul smell for entering biological deodorizing filter device is cooled down in heat exchange condensers;And when detection is controlled When device processed detects the foul smell temperature detected installed in the temperature sensor of heat exchange condensers odor exhaust mouthful less than 10 degree, The magnetic valve that detection control apparatus output control signal is closed in the foul smell collection conduit of heat exchange condensers, opens bypass branch electricity Magnet valve, makes foul smell not enter cooling in heat exchange condensers, biological deodorizing device is worked in 10 °C to 40 °C temperature ranges, both protects Card deodorizing effect, makes the microorganism in biological deodorizing device be unlikely to dormancy and death again;
6. a kind of foul smell heat exchange condensation method according to claim 5, it is characterised in that:Described detection control apparatus sets Temperature controlling range in fixed heat exchange condensers lower end odor exhaust mouthful or odor exhaust duct is 10 DEG C ~ 40 DEG C, works as heat exchange When temperature sensor in condenser lower end odor exhaust mouthful or odor exhaust pipe detects foul smell temperature more than 40 DEG C, detection control Device output control signal processed opens the foul smell air inlet electromagnetic valve above heat exchange condensers upper end cover, closes bypass branch electromagnetism Valve, makes foul smell enter back into biological deodorizing device after being cooled down through heat exchange condensers;And work as heat exchange condensers lower end odor exhaust mouthful or When temperature sensor in odor exhaust pipe detects foul smell temperature less than 10 DEG C, detection control apparatus output control signal is closed Foul smell air inlet electromagnetic valve above heat exchange condensers upper end cover, opens bypass branch magnetic valve, foul smell is not entered heat exchange condensation Device is lowered the temperature;Detection control apparatus detects the odor exhaust temperature of heat exchange condensers by temperature sensor, and detection control apparatus is defeated Go out foul smell air inlet electromagnetic valve or bypass branch magnetic valve that control signal controls heat exchange condensers, make biological deodorizing device at 10 DEG C ~ 40 DEG C of temperature range work, both ensure deodorizing effect, and the dormancy and death of microorganism in biological deodorizing device are avoided again.
CN201610538030.7A 2016-07-11 2016-07-11 A kind of foul smell heat exchange condensing system and method Pending CN106839796A (en)

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CN111790212A (en) * 2020-07-23 2020-10-20 中农新科(苏州)有机循环研究院有限公司 Waste gas recycling system for organic waste biological drying process

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