CN106833848A - 一种适用于数控机床切割用润滑剂及其制备方法 - Google Patents

一种适用于数控机床切割用润滑剂及其制备方法 Download PDF

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CN106833848A
CN106833848A CN201710067867.2A CN201710067867A CN106833848A CN 106833848 A CN106833848 A CN 106833848A CN 201710067867 A CN201710067867 A CN 201710067867A CN 106833848 A CN106833848 A CN 106833848A
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lubricator
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张俊杰
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Hexian Longsheng Precision Machinery Co Ltd
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    • C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
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    • C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
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    • C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
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Abstract

本发明提供一种适用于数控机床切割用润滑剂及其制备方法，原料的重量份为：磷酸钠盐9‑16份、丙三醇7‑13份、酚类抗氧化剂6‑11份、胺类抗氧化剂8‑12份、纳米氧化铝7‑14份、石油磺酸钙12‑19份、硼酸三异丙酯13‑18份、棕榈油11‑17份、防锈剂3‑6份、滑石粉3‑8份。再根据制备方法制得的润滑剂，大大提供了润滑剂的抗氧化性能，以及润滑度，可在实际的工业生产中被进一步推广使用。

Description

一种适用于数控机床切割用润滑剂及其制备方法
技术领域
本发明涉及数控机床用润滑剂域，具体涉及一种适用于数控机床切割用润滑剂及其制备方法。
背景技术
随着现在工业化，信息化的发展，各种工业上使用的机械设备也越来越多。特别是在现在的一些设备上使用的状况，越来越多的机械设备均采用数电化控制，代替人工操作，大大提升了工业化操作的工作效率。
润滑剂用以降低摩擦副的摩擦阻力、减缓其磨损的润滑介质。润滑剂对摩擦副还能起冷却、清洗和防止污染等作用。为了改善润滑性能，在某些润滑剂中可加入合适的添加剂。选用润滑剂时，一般须考虑摩擦副的运动情况、材料、表面粗糙度、工作环境和工作条件，以及润滑剂的性能等多方面因素。在机械设备中，润滑剂大多通过润滑系统输配给各需要润滑的部位。
但是现在机械设备部件之间添加的润滑剂长时间与空气中的氧气以及空气接触，导致润滑剂发生氧化，润滑效果降低。
发明内容
针对现有技术的不足，本发明提供了一种适用于数控机床切割用润滑剂及其制备方法，使得提高润滑剂抗氧化能力。
为实现以上目的，本发明通过以下技术方案予以实现：
一种适用于数控机床切割用润滑剂，原料的重量份为：磷酸钠盐9-16份、丙三醇7-13份、酚类抗氧化剂6-11份、胺类抗氧化剂8-12份、纳米氧化铝7-14份、石油磺酸钙12-19份、硼酸三异丙酯13-18份、棕榈油11-17份、防锈剂3-6份、滑石粉3-8份。
优选地，原料的重量份为：磷酸钠盐11-14份、丙三醇9-11份、酚类抗氧化剂18-22份、胺类抗氧化剂9-12份、纳米氧化铝9-11份、石油磺酸钙15-18份、硼酸三异丙酯14-17份、棕榈油13-16份、防锈剂4-6份、滑石粉5-7份。
优选地，原料的重量份为：磷酸钠盐13份、丙三醇10份、酚类抗氧化剂19份、胺类抗氧化剂11份、纳米氧化铝10份、石油磺酸钙16份、硼酸三异丙酯15份、棕榈油14份、防锈剂5份、滑石粉6份。
优选地，所述的防锈剂由盐酸、十二烷基苯磺酸钠、三乙醇胺、氯化钠按重量份为40:5:3:1的组分混合而成。
优选地，操作步骤如下所示：
1)将丙三醇、酚类抗氧化剂、纳米氧化铝、石油磺酸钙、硼酸三异丙酯按重量份加入到溶解釜中，并用导热油加热升温至120-130℃，使得上述原料完全溶解；
2)步骤1)在搅拌状态下反应3-4小时，冷却至室温；
3)在步骤2)中混合原料中按重量份继续添加磷酸钠盐、胺类抗氧化剂、棕榈油、防锈剂、滑石粉和适量的水进行混合搅拌。
优选地，所述的步骤1)中加热时间为2-3小时。
优选地，所述的步骤3)中搅拌后原料的粘稠度为7-11mm2/s。
本发明提供了一种适用于数控机床切割用润滑剂及其制备方法，通过原料中添加的各组分，酚类抗氧化剂和胺类抗氧化剂的添加使得原料中抗氧化性增强，同时在原料中添加的除锈剂，可大大提升润滑剂在使用时，与数控机床切割部件表面形成隔绝薄膜，大大降低外界的空气和水分对数控机床切割部件表面造成的腐蚀。同时原料的制备方法大大降低了原料制备过程中产生的活性降低，整个原料组分以及制备方法可在实际的生产中被推广。
具体实施方式
为使本发明实施例的目的、技术方案和优点更加清楚，下面将结合本发明的实施例，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例1：
本实施例提供一种适用于数控机床切割用润滑剂，原料的重量份为：磷酸钠盐13份、丙三醇10份、酚类抗氧化剂19份、胺类抗氧化剂11份、纳米氧化铝10份、石油磺酸钙16份、硼酸三异丙酯15份、棕榈油14份、防锈剂5份、滑石粉6份。
实施例2：
本实施例提供一种适用于数控机床切割用润滑剂，原料的重量份为：磷酸钠盐9份、丙三醇13份、酚类抗氧化剂6份、胺类抗氧化剂12份、纳米氧化铝7份、石油磺酸钙12份、硼酸三异丙酯13份、棕榈油17份、防锈剂3份、滑石粉8份。
实施例3：
本实施例提供一种适用于数控机床切割用润滑剂，原料的重量份为：磷酸钠盐16份、丙三醇7份、酚类抗氧化剂11份、胺类抗氧化剂8份、纳米氧化铝14份、石油磺酸钙19份、硼酸三异丙酯18份、棕榈油11份、防锈剂6份、滑石粉3份。
实施例4：
本实施例提供一种适用于数控机床切割用润滑剂，原料的重量份为：磷酸钠盐14份、丙三醇11份、酚类抗氧化剂18份、胺类抗氧化剂12份、纳米氧化铝11份、石油磺酸钙18份、硼酸三异丙酯14份、棕榈油13份、防锈剂6份、滑石粉7份。
实施例5：
本实施例提供一种适用于数控机床切割用润滑剂，原料的重量份为：磷酸钠盐11份、丙三醇9份、酚类抗氧化剂22份、胺类抗氧化剂9份、纳米氧化铝9份、石油磺酸钙15份、硼酸三异丙酯17份、棕榈油16份、防锈剂4份、滑石粉5份。
操作步骤如下所示：
1)将丙三醇、酚类抗氧化剂、纳米氧化铝、石油磺酸钙、硼酸三异丙酯按重量份加入到溶解釜中，并用导热油加热升温至120-130℃，使得上述原料完全溶解；
2)步骤1)在搅拌状态下反应3-4小时，冷却至室温；
3)在步骤2)中混合原料中按重量份继续添加磷酸钠盐、胺类抗氧化剂、棕榈油、防锈剂、滑石粉和适量的水进行混合搅拌。
优选地，所述的步骤1)中加热时间为2-3小时。
优选地，所述的步骤3)中搅拌后原料的粘稠度为7-11mm2/s。
以上实施例仅用以说明本发明的技术方案，而非对其限制；尽管参照前述实施例对本发明进行了详细的说明，本领域的普通技术人员应当理解：其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换；而这些修改或者替换，并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。

Claims (7)

1.一种适用于数控机床切割用润滑剂，其特征在于，原料的重量份为：磷酸钠盐9-16份、丙三醇7-13份、酚类抗氧化剂6-11份、胺类抗氧化剂8-12份、纳米氧化铝7-14份、石油磺酸钙12-19份、硼酸三异丙酯13-18份、棕榈油11-17份、防锈剂3-6份、滑石粉3-8份。
2.如权利要求1所述的适用于数控机床切割用润滑剂，其特征在于，原料的重量份为：磷酸钠盐11-14份、丙三醇9-11份、酚类抗氧化剂18-22份、胺类抗氧化剂9-12份、纳米氧化铝9-11份、石油磺酸钙15-18份、硼酸三异丙酯14-17份、棕榈油13-16份、防锈剂4-6份、滑石粉5-7份。
3.如权利要求2所述的适用于数控机床切割用润滑剂，其特征在于，原料的重量份为：磷酸钠盐13份、丙三醇10份、酚类抗氧化剂19份、胺类抗氧化剂11份、纳米氧化铝10份、石油磺酸钙16份、硼酸三异丙酯15份、棕榈油14份、防锈剂5份、滑石粉6份。
4.如权利要求1-3其中任一所述的适用于数控机床切割用润滑剂，其特征在于，所述的防锈剂由盐酸、十二烷基苯磺酸钠、三乙醇胺、氯化钠按重量份为40:5:3:1的组分混合而成。
5.如权利要求1-3其中任一所述的适用于数控机床切割用润滑剂的制备方法，其特征在于，操作步骤如下所示：
1)将丙三醇、酚类抗氧化剂、纳米氧化铝、石油磺酸钙、硼酸三异丙酯按重量份加入到溶解釜中，并用导热油加热升温至120-130℃，使得上述原料完全溶解；
2)步骤1)在搅拌状态下反应3-4小时，冷却至室温；
3)在步骤2)中混合原料中按重量份继续添加磷酸钠盐、胺类抗氧化剂、棕榈油、防锈剂、滑石粉和适量的水进行混合搅拌。
6.如权利要求5所述的适用于数控机床切割用润滑剂的制备方法，其特征在于，所述的步骤1)中加热时间为2-3小时。
7.如权利要求5所述的适用于数控机床切割用润滑剂的制备方法，其特征在于，所述的步骤3)中搅拌后原料的粘稠度为7-11mm2/s。
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