CN106827142B - A kind of antibacterial, anti-mite, except aldehyde bamboo mat manufacturing method - Google Patents
A kind of antibacterial, anti-mite, except aldehyde bamboo mat manufacturing method Download PDFInfo
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- CN106827142B CN106827142B CN201710001850.7A CN201710001850A CN106827142B CN 106827142 B CN106827142 B CN 106827142B CN 201710001850 A CN201710001850 A CN 201710001850A CN 106827142 B CN106827142 B CN 106827142B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K9/00—Chemical or physical treatment of reed, straw, or similar material
- B27K9/002—Cane, bamboo
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
- A47G9/007—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows comprising deodorising, fragrance releasing, therapeutic or disinfecting substances
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/52—Impregnating agents containing mixtures of inorganic and organic compounds
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
- A47G2009/001—Anti-allergen; Anti-mite
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G2400/00—Details not otherwise provided for in A47G19/00-A47G23/16
- A47G2400/02—Hygiene
- A47G2400/022—Antibacterial materials or layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/10—Inorganic adsorbents
- B01D2253/102—Carbon
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/70—Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
- B01D2257/708—Volatile organic compounds V.O.C.'s
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K2240/00—Purpose of the treatment
- B27K2240/20—Removing fungi, molds or insects
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Inorganic Chemistry (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Agricultural Chemicals And Associated Chemicals (AREA)
Abstract
The present invention relates to provide a kind of manufacturing method antibacterial, anti-mite, except aldehyde bamboo mat; using the water extract of the natural biomass materials such as bamboo leaf, peanut shell, pomelo peel and orange peel or distilled water squeezeding juice as reducing agent and protective agent; reduction reaction is carried out to silver nitrate weak solution; form Silver Nanoparticles homogeneous solution; it is loaded on bamboo mat by the techniques such as bamboo silk dipping or the brushing of bamboo mat surface layer, plays antibacterial, anti-mite effect.At the bamboo mat back side, active carbon is wrapped up in the inside of cellulose fibre, captures in time to the formaldehyde of the release in bamboo mat glue-line and auxiliary material, reduces the release of formaldehyde.It can reach E as defined in national standard GB 18580-2001 by bamboo mat burst size of methanal made from the method for the present invention1Grade requires;Antibiotic property is tested by GB/T 20944.1-2007, and antibacterial bandwidth is greater than 1mm, without bacterial reproduction, is tested by GB/T 20944.2-2007, antibacterial value >=1.With broad spectrum high-effect biocidal property, biomass material source used is wide, cheap and easy to get, environmentally protective, reaction condition is mild, has important application prospect.
Description
(1) technical field
The present invention relates to a kind of manufacturing methods antibacterial, anti-mite, except aldehyde bamboo mat.
(2) background technique
Bamboo mat is China's temperature, essential product on tropical summer bed.The surface layer of bamboo mat is establishment bamboo silk curtain, is rich in nutrition
Substance, such as starch (2%~6%), protein (1.5%~6%), carbohydrate 2% and fat and wax (2%~4%), suitable
Under the conditions of suitable temperature and humidity, it is easy to mildew occur and damage by worms.In addition, bamboo mat is inconvenient to wash, as bedding, if
Lack sunning (need to be exposed to the sun) environment or habit, the gap of bamboo mat and concave-convex surface position are easy to breed mite in use
Worm can lead to the hidden danger such as skin allergy, be detrimental to health.
Currently, the most common bamboo mat is increased by bamboo curtain splint, gauze and back side reinforcement material up of three-layer, gauze and the back side on the market
Strong material is carried out glued by adhesive and bamboo curtain splint.The bamboo mat of enterprise's production at present uses urea-formaldehyde resin adhesive, glued to increase
Intensity, formaldehyde applied amount is more, causes bamboo mat burst size of methanal (content) exceeded.The burst size of methanal World Health Organization (WHO)
International cancer research institution (IARC) be determined as carcinogenic substance.With human body intimate contact in bamboo mat use process, formaldehyde will
Directly it is detrimental to health.Mainly take the development of modification to Lauxite, Novel adhesive at present, and to press-paste technique and
Subsequent processing etc. improves, but has also been proposed new problem simultaneously, i.e., when burst size of methanal is reduced, back side reinforcing material
Gluing between bamboo curtain splint is undesirable, is easy to happen degumming layering.In addition, the back side reinforcement material of bamboo mat, i.e., so-called " rattan
Grass " be really regenerated celulose fibre, have in process addition the possibility containing aldehyde adhesive, be bamboo mat formaldehyde another come
Source.
(3) summary of the invention
The present invention provides a kind of system antibacterial, anti-mite, except aldehyde bamboo mat for technical problem existing for existing bamboo mat product
Method is made, using the water extract of the natural biomass materials such as bamboo leaf, peanut shell, pomelo peel and orange peel as reducing agent and protection
Agent carries out reduction reaction to silver nitrate weak solution, forms Silver Nanoparticles homogeneous solution, passes through bamboo silk dipping or bamboo mat surface layer
The techniques such as brushing load on bamboo mat, play antibacterial, anti-mite effect.At the bamboo mat back side, activity is wrapped up in the inside of cellulose fibre
Charcoal captures the formaldehyde of the release in bamboo mat glue-line and auxiliary material in time.
The technical solution adopted by the present invention is that:
A kind of antibacterial, anti-mite, except aldehyde bamboo mat manufacturing method, which comprises
(1) fresh plant material is selected, cleans up, dry, 10~30min of boiling in boiling water is added or adds distilled water
Juicing, filtering, takes filtrate constant volume, obtains natural extracting solution A, and (i.e. 10~50g plant is former for plant material raw drug content in extracting solution
Material, final to obtain 1L extracting solution) it is 10~50g/L;The plant material be it is one of following, but not limited to this: bamboo leaf, peanut
Shell, pomelo peel and orange peel;
(2) the addition extracting solution A in the silver nitrate solution B of 0.02~2mol/L of concentration, adjusting pH value to 7~12, then plus
Enter suitable distilled water, stir evenly, obtains nano silver reaction liquid C, the silver ion final concentration of 0.8 in nano silver reaction liquid C
~1.5mmol/L, the extracting solution A volume of addition account for the 0.4%~20% of nano silver reaction liquid C volume;It is anti-under normal temperature conditions
It answers 8~for 24 hours or is heated to 70~100 DEG C of 15~60min of reaction, obtain dark Nano silver solution D;
(3) at normal temperatures and pressures, will prepare the raw material bamboo silk of bamboo mat in Nano silver solution D after 2~6h of thorough impregnation again
Finished product bamboo mat is made, or sprays or brush Nano silver solution D on finished product bamboo mat surface, dries under room temperature or cryogenic conditions to aqueous
Rate is 7~11% (w/w);
(4) bamboo mat back side cellulose fiber surface first applies one layer of tung oil, then evenly dispersed active carbon powder, then wraps up again
Cotton thread or folding, finally carry out compress, cutting edge, bound edge, obtain it is described it is antibacterial, anti-mite, remove aldehyde bamboo mat finished product.
Silver is one kind most widely used in inorganic bacteriostatic agent, can reach elimination by haptoreaction and light-catalyzed reaction
The effect of bacterium, has hundreds of bacteriums and acarid class lethal, and especially in the environment of warm moist, silver ion has
Very high activity is 120 times of general nano material bactericidal potency.Had using nano silver antibacterial agent made from plant extraction liquid
There are strong and broad-spectrum antibacterial, hypotoxicity, fast light hot, long-term effect, easily disperse, and the characteristics of bacterium will not develop drug resistance.
Bamboo mat back side reinforcing material generally uses regenerated celulose fibre package cotton thread in a strip shape or directly folds in a strip shape
Woven again to form, the present invention first applies one layer of tung oil, then evenly dispersed active carbon powder on regenerated cellulose surface, then wraps again
Wrap up in folding.Active carbon can be breathed freely in inside, the formaldehyde of the glue-line release between regenerated celulose fibre and its bamboo curtain splint
It is captured, has preferable effect to removal Form aldehyde release.
The plant material is preferably bamboo leaf.
Concentration of silver ions is 0.8~1.2mmol/L in the nano silver reaction liquid C, and the partial size of the nano silver of synthesis is 10
~30nm.
Preferably, step (4) uses nanoscale aperture active carbon powder, and dosage is 20~50g/m2Bamboo mat is (with bamboo mat face
Integrating).
The beneficial effects are mainly reflected as follows: by bamboo mat made from the method for the present invention have strong and broad-spectrum antibacterial,
Hypotoxicity, fast light hot, long-term effect, easily disperse, and the characteristics of bacterium will not develop drug resistance.The present invention is in bamboo mat back side fibre
Active carbon is wrapped up in the inside of cellulose fiber, captures in time to the formaldehyde of the release in bamboo mat glue-line and auxiliary material, so that finished product formaldehyde
Burst size reaches standard requirements, and raw material sources are wide, cheap and easy to get, environmentally protective, reaction condition is mild, before having important application
Scape.
(4) Detailed description of the invention
Fig. 1 is the method for the present invention flow chart.
(5) specific embodiment
The present invention is described further combined with specific embodiments below, but protection scope of the present invention is not limited in
This:
Embodiment 1:
(1) fresh bamboo leaf is selected, is cleaned up, 80 DEG C of baking oven drying take 2g to boil 15min in boiling water, and filtering is simultaneously
Constant volume obtains bamboo leaf extract A to 100mL volumetric flask, the reducing agent and protective agent as nano silver synthesis.Solution A is 2~6
It is spare that dark place is placed at a temperature of DEG C, validity period is 10 days.
(2) silver nitrate storing liquid B concentration is 0.05mol/L, takes 10mL silver nitrate storing liquid, and 5mL bamboo leaf is added and extracts
Liquid A, the H for being 0.1N with concentration3PO4PH value is adjusted to 9, then is settled to 50mL with distilled water, mixed liquor stirs 2min, received
Rice silver reaction liquid C (nano silver partial size between 10~30nm, concentration 1.0mmol/L), reaction condition is 90 DEG C of water-baths
15min completes the synthesis of Nano silver solution D when solution colour is from yellow to dark brown.Nano silver particles in the solution D
It can keep stablizing in 3 months.
(3) at normal temperatures and pressures, dry under room temperature after taking-up by bamboo silk thorough impregnation 4h in solution D, until moisture content is
9%, finished product bamboo mat is made according still further to common process;
(4) cellulose fiber surface of bamboo mat back side strengthening material first applies one layer of tung oil, then evenly dispersed aperture is nanoscale
Active carbon powder (partial size is in 10~50nm, the production of Hangzhou Heng Xing active carbon Co., Ltd), then wraps up cotton thread again;
(5) processes such as compress, cutting edge, bound edge are carried out according to common process, completes the manufacture of bamboo mat.
Bamboo mat obtained by the method for the present invention has strong and broad-spectrum antibacterial, hypotoxicity, fast light hot, long-term effect, easily divides
Property is dissipated, and the characteristics of bacterium will not develop drug resistance, is detected its burst size of methanal≤0.8mg/L.Antibiotic property presses GB/T
20944.1-2007 it is required that using a kind of gram-positive bacterium: staphylococcus aureus (Staphylococcus
Aureus), two kinds of gramnegative bacteriums: Friedlander's bacillus (Klebsiella pneumoniae) Escherichia coli
(Escherichia coli) is tested, and antibacterial bandwidth is greater than 1mm, without bacterial reproduction.GB/T 20944.2- is pressed simultaneously
2007 regulations, using a kind of gram-positive bacterium: staphylococcus aureus (Staphylococcus aureus), two kinds of leather
Gram-negative bacteria: Friedlander's bacillus (Klebsiella pneumoniae) Escherichia coli (Escherichia coli)
It is tested, antibacterial value > 1.Mildew resistance is by LY/T 2330-2013 requirement, using aspergillus niger (Aspergillus niger
V.Tiegh), aspergillus flavus (Aspergillus flavus LK.), Penicillium citrinum (Penicillam citrinum Thom), green
Wood fungus (Trichoderma viride Pers.ex Fr.), Aureobasidium pullulans (Aureobasidiumpullulans (de
Bary) Arn.) and 6 kinds of moulds of chaetomium globosum (Chaetomium globosum Kunze ex Fr.) tested, test knot
Fruit reaches 0 grade of requirement (surface does not have fungus growth, and low power (50 ×) Photobiology microscopically observation also has no fungus growth).
Embodiment 2:
(1) fresh orange peel, cleans up, and takes 50g, adds 200mL distilled water, and mixed liquor squeezes the juice and obtains tangerine after filtering
Sub- juice extract A, extract A are spare in 2~6 DEG C of temperature and dark place placement, and validity period is 10 days.
(2) silver nitrate storing liquid B is 0.01mol/L, takes 5mL silver nitrate solution, and 0.5mL bamboo leaf extract A is added, obtains
Handy concentration of silver ions is the nano silver reaction liquid C of 1mmol/L, and the NaOH solution for being 0.1N with concentration adjusts pH value to 11.5,
50mL (nano silver partial size between 10~30nm, concentration 1mmol/L) uniform stirring 2min, reaction are settled to distilled water again
Condition is 80 DEG C of water-bath 15min, the synthesis of completion Nano silver solution D when solution colour is from yellow to dark brown.The solution
In nano silver particles can in 3 months keep stablize.
(3) at normal temperatures and pressures, dry under room temperature after taking-up by bamboo silk thorough impregnation 4h in solution D, until moisture content is
7~11%, finished product bamboo mat is made according still further to common process;
(4) cellulose fiber surface of bamboo mat back side strengthening material first applies one layer of tung oil, then evenly dispersed nano level active charcoal
Powder (partial size is in 10~50nm, the production of Hangzhou Heng Xing active carbon Co., Ltd), then wraps up cotton thread (or directly folding) again;
(5) processes such as compress, cutting edge, bound edge are carried out according to common process, completes the manufacture of bamboo mat.
Bamboo mat obtained by the method for the present invention has strong and broad-spectrum antibacterial, hypotoxicity, fast light hot, long-term effect, easily divides
Property is dissipated, and the characteristics of bacterium will not develop drug resistance, by GB 18580-2001 detection, burst size of methanal≤1.2mg/L.It is anti-
Bacterium property is by GB/T 20944.1-2007 requirement, using a kind of gram-positive bacterium: staphylococcus aureus
(Staphylococcus aureus), two kinds of gramnegative bacteriums: Friedlander's bacillus (Klebsiella
Pneumoniae) Escherichia coli (Escherichia coli) are tested, and antibacterial bandwidth is greater than 1mm, without bacterial reproduction.
It is provided simultaneously by GB/T 20944.2-2007, using a kind of gram-positive bacterium: staphylococcus aureus
(Staphylococcus aureus), two kinds of gramnegative bacteriums: Friedlander's bacillus (Klebsiella
Pneumoniae) Escherichia coli (Escherichia coli) are tested, antibacterial value > 1.Mildew resistance presses LY/T 2330-
2013 require, using aspergillus niger (Aspergillus niger V.Tiegh), aspergillus flavus (Aspergillus flavus
LK.), Penicillium citrinum (Penicillam citrinum Thom), green wood fungus (Trichoderma viride Pers.ex
Fr.), Aureobasidium pullulans (Aureobasidiumpullulans (de Bary) Arn.) and chaetomium globosum (Chaetomium
Globosum Kunze ex Fr.) 6 kinds of moulds are tested, and test result reaches 0 grade of requirement, and (surface does not have fungus growth, low
(50 ×) Photobiology microscopically observation also has no fungus growth again).
It summarizes:
1, nano level active charcoal is added in the present invention in the reinforcing material of the bamboo mat back side, effectively captures formaldehyde in bamboo mat, without
Burst size of methanal is the bamboo mat of 1.5~5.0mg/L before improving, and after active carbon absorption technology is handled, be can achieve national strong
Standard requirements (GB 18580-2001 ,≤1.5mg/L) processed.
2, restore silver nitrate synthesizing nano-silver solution by reducing agent of Bamboo leaf extraction, be supported on bamboo mat surface have it is strong and
Broad-spectrum antibacterial (has preferable inhibition effect to more than 600 germ such as Escherichia coli, staphylococcus, bacillus subtilis and mould
Fruit), fungus resistance (have preferable resistance to aspergillus niger, aspergillus flavus, Penicillium citrinum, green wood fungus, Aureobasidium pullulans, chaetomium globosum etc.
Effect), also there is certain control efficiency to acarid.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.
Claims (2)
1. a kind of manufacturing method antibacterial, anti-mite, except aldehyde bamboo mat, which comprises
(1) fresh plant material is selected, cleans up, dry, is added in boiling water and is boiled 10~30min or distilled water is added to squeeze the juice,
Filtering, takes filtrate constant volume, obtains plant extraction liquid A, and plant material raw drug content is 10~50g/L in extracting solution;The plant is former
Material is one of following: bamboo leaf, peanut shell, pomelo peel and orange peel;
(2) extracting solution A is added in the silver nitrate solution B of 0.02~2mol/L of concentration, adjusts pH value to 7~12, adds suitable
The distilled water of amount, stirs evenly, and obtains nano silver reaction liquid C, and the silver ion final concentration of 0.8 in nano silver reaction liquid C~
1.2mmol/L, the extracting solution A volume of addition account for the 0.4%~20% of nano silver reaction liquid C volume;Nano silver reaction liquid C is normal
Warm conditioned response 8~for 24 hours is heated to 70~100 DEG C of 15~60min of reaction, obtains dark Nano silver solution D, nano silver
Partial size is 10~30nm;
(3) at normal temperatures and pressures, the raw material bamboo silk for preparing bamboo mat is made after 2~6h of thorough impregnation again in Nano silver solution D
Finished product bamboo mat, or Nano silver solution D is sprayed or brushed on finished product bamboo mat surface, drying to moisture content is 7~11%;
(4) bamboo mat back side cellulose fiber surface first applies one layer of tung oil, then evenly dispersed partial size is the nano level active of 10-50nm
Carbon powder, then wrap up again cotton thread or directly fold, finally carry out compress, cutting edge, bound edge, obtain it is described it is antibacterial, anti-mite, remove aldehyde
Bamboo mat finished product, the active carbon powder are nanoscale aperture active carbon powder, and load capacity is 20~50g/m2Bamboo mat.
2. the method as described in claim 1, it is characterised in that the plant material is bamboo leaf.
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CN107447495A (en) * | 2017-06-16 | 2017-12-08 | 宁波东方席业有限公司 | A kind of flame-proof antibiotic plastics mat and preparation method thereof |
CN109440454A (en) * | 2018-11-07 | 2019-03-08 | 温州格蕾斯服饰有限公司 | A kind of method for sorting of antibacterial shirt |
CN109750895A (en) * | 2018-11-20 | 2019-05-14 | 盐城市昶桦户外用品股份有限公司 | A kind of long-lived bamboo tent frames |
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CN202191076U (en) * | 2011-08-01 | 2012-04-18 | 启东连庭竹制品销售有限公司 | Novel bamboo mat |
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