CN106827114A - 一种隔音木质板及其加工工艺 - Google Patents

一种隔音木质板及其加工工艺 Download PDF

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CN106827114A
CN106827114A CN201611133552.5A CN201611133552A CN106827114A CN 106827114 A CN106827114 A CN 106827114A CN 201611133552 A CN201611133552 A CN 201611133552A CN 106827114 A CN106827114 A CN 106827114A
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solid wood
glue
wood layer
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董宏亮
董鸿梅
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Anhui Hongxiang Automation Technology Co Ltd
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Abstract

本发明属于板材加工技术领域，具体涉及一种隔音木质板及其加工工艺，包括实木层一、复合层和实木层二，实木层一及实木层二均由实木板条顺序拼接而成，复合层由锯末、竹纤维、皮革碎片、玻璃棉、聚苯乙烯树脂、氯丁胶乳液、107胶、903胶按以下配比制成，成本低，制造简单，具有良好的隔音效果，吸音性好，可用作隔断墙的材料。

Description

一种隔音木质板及其加工工艺
技术领域
本发明属于板材加工技术领域，具体涉及一种隔音木质板及其加工工艺。
背景技术
实木板材作为建筑材料具有美观、质量轻、抗震的优点，但价格高，隔音效果不及复合木质板材。
发明内容
本发明的发明目的是，提供一种隔音木质板及其加工工艺。
为了实现以上发明目的，本发明提供了一种隔音木质板，包括实木层一、复合层和实木层二，实木层一及实木层二均由实木板条顺序拼接而成，复合层由锯末、竹纤维、皮革碎片、玻璃棉、聚苯乙烯树脂、氯丁胶乳液、107胶、903胶按以下配比制成：锯末40-50份，竹纤维15-20份，皮革碎片10-20份，玻璃棉5-10份，聚苯乙烯树脂5-15份，氯丁胶乳液4-7份，107胶4-7份，903胶4-7份。
作为本发明的一种改进，实木层一与复合层之间、实木层二与复合层之间均由粘结剂粘结压合。
作为本发明的一种改进，实木层一及实木层二的厚度均为1cm-3cm。
一种加工如权利要求1所述的隔音木质板的加工工艺，其特征在于，包括以下步骤：
（1）选料，选取无缺陷的实木板材，裁切成需要的尺寸；
（2）干燥，将实木板材送入温度为140-160℃、压力为0.05-0.1兆帕的真空干燥窑内干燥，含水率低于18%后取出，静置10-20天；
（3）刨切，将实木板材切割为宽5cm，厚1cm-3cm的木条；
（4）粘接拼合，将刨切后的木条加粘合剂后拼接粘合成需要的大小；
（5）压实，成实木层一，静置；
（6）重复步骤（1）-（5），成实木层二；
（7）取锯末、竹纤维、皮革碎片，加入2-3%的盐酸水溶液浸泡30分钟后沥干，送入烘干室烘干后取出；
（8）将玻璃棉、聚苯乙烯树脂加入氯丁胶乳液加水搅拌均匀，加热至85-90℃，加热40分钟后静置至室温待用；
（9）将107胶和903胶加水搅拌均匀；
（10）将锯末、竹纤维、皮革碎片的混合物、玻璃棉及聚苯乙烯树脂加入氯丁胶乳液的的水溶液、107胶和903胶的水溶液混合到一起充分搅拌均匀后，加热至100-120℃，30分钟后放入热压装置压制成复合层，复合层的厚度为2-4cm；
（11）实木层一、复合层、实木层二顺序放入热压装置，压合成型；
（12）将成型的木质板放入干燥窑干燥至含水率低于14%。
作为本发明的一种改进，所述步骤（11）中实木层一、复合层、实木层二之间涂覆粘结剂后放入热压装置。
本发明公开了一种隔音木质板及其加工工艺，有益效果是成本低，制造简单，具有良好的隔音效果，吸音性好，可用作隔断墙的材料。
具体实施方式
下面对本发明的具体实施方式作进一步详细的说明。
实施例1：
一种隔音木质板，包括实木层一、复合层和实木层二，实木层一及实木层二均由实木板条顺序拼接而成，复合层由锯末、竹纤维、皮革碎片、玻璃棉、聚苯乙烯树脂、氯丁胶乳液、107胶、903胶按以下配比制成：锯末40份，竹纤维15份，皮革碎片20份，玻璃棉5份，聚苯乙烯树脂5份，氯丁胶乳液4份，107胶4份，903胶7份。
实木层一及实木层二的厚度均为1cm。
一种加工如权利要求1所述的隔音木质板的加工工艺，其特征在于，包括以下步骤：
（1）选料，选取无缺陷的实木板材，裁切成需要的尺寸；
（2）干燥，将实木板材送入温度为140-160℃、压力为0.05-0.1兆帕的真空干燥窑内干燥，含水率低于18%后取出，静置20天；
（3）刨切，将实木板材切割为宽5cm，厚1cm的木条；
（4）粘接拼合，将刨切后的木条加粘合剂后拼接粘合成需要的大小；
（5）压实，成实木层一，静置；
（6）重复步骤（1）-（5），成实木层二；
（7）取锯末、竹纤维、皮革碎片，加入2-3%的盐酸水溶液浸泡30分钟后沥干，送入烘干室烘干后取出；
（8）将玻璃棉、聚苯乙烯树脂加入氯丁胶乳液加水搅拌均匀，加热至85-90℃，加热40分钟后静置至室温待用；
（9）将107胶和903胶加水搅拌均匀；
（10）将锯末、竹纤维、皮革碎片的混合物、玻璃棉及聚苯乙烯树脂加入氯丁胶乳液的的水溶液、107胶和903胶的水溶液混合到一起充分搅拌均匀后，加热至100-120℃，30分钟后放入热压装置压制成复合层，复合层的厚度为4cm；
（11）实木层一、复合层、实木层二之间涂覆粘结剂后顺序放入热压装置，压合成型；
（12）将成型的木质板放入干燥窑干燥至含水率低于14%。
本实施例得到的木质板，实测吸声系数为0.7。
实施例2：
一种隔音木质板，包括实木层一、复合层和实木层二，实木层一及实木层二均由实木板条顺序拼接而成，复合层由锯末、竹纤维、皮革碎片、玻璃棉、聚苯乙烯树脂、氯丁胶乳液、107胶、903胶按以下配比制成：锯末45份，竹纤维15份，皮革碎片10份，玻璃棉8份，聚苯乙烯树脂10份，氯丁胶乳液4份，107胶4份，903胶4份。
实木层一及实木层二的厚度均为2cm。
一种加工如权利要求1所述的隔音木质板的加工工艺，其特征在于，包括以下步骤：
（1）选料，选取无缺陷的实木板材，裁切成需要的尺寸；
（2）干燥，将实木板材送入温度为140-160℃、压力为0.05-0.1兆帕的真空干燥窑内干燥，含水率低于18%后取出，静置15天；
（3）刨切，将实木板材切割为宽5cm，厚2cm的木条；
（4）粘接拼合，将刨切后的木条加粘合剂后拼接粘合成需要的大小；
（5）压实，成实木层一，静置；
（6）重复步骤（1）-（5），成实木层二；
（7）取锯末、竹纤维、皮革碎片，加入2-3%的盐酸水溶液浸泡30分钟后沥干，送入烘干室烘干后取出；
（8）将玻璃棉、聚苯乙烯树脂加入氯丁胶乳液加水搅拌均匀，加热至85-90℃，加热40分钟后静置至室温待用；
（9）将107胶和903胶加水搅拌均匀；
（10）将锯末、竹纤维、皮革碎片的混合物、玻璃棉及聚苯乙烯树脂加入氯丁胶乳液的的水溶液、107胶和903胶的水溶液混合到一起充分搅拌均匀后，加热至100-120℃，30分钟后放入热压装置压制成复合层，复合层的厚度为3cm；
（11）实木层一、复合层、实木层二之间涂覆粘结剂后顺序放入热压装置，压合成型；
（12）将成型的木质板放入干燥窑干燥至含水率低于14%。
本实施例得到的木质板，实测吸音系数为0.8。
实施例3：
一种隔音木质板，包括实木层一、复合层和实木层二，实木层一及实木层二均由实木板条顺序拼接而成，复合层由锯末、竹纤维、皮革碎片、玻璃棉、聚苯乙烯树脂、氯丁胶乳液、107胶、903胶按以下配比制成：锯末50份，竹纤维15份，皮革碎片10份，玻璃棉5份，聚苯乙烯树脂5份，氯丁胶乳液7份，107胶4份，903胶4份。
实木层一及实木层二的厚度均为2.5cm。
一种加工如权利要求1所述的隔音木质板的加工工艺，其特征在于，包括以下步骤：
（1）选料，选取无缺陷的实木板材，裁切成需要的尺寸；
（2）干燥，将实木板材送入温度为140-160℃、压力为0.05-0.1兆帕的真空干燥窑内干燥，含水率低于18%后取出，静置20天；
（3）刨切，将实木板材切割为宽5cm，厚2.5cm的木条；
（4）粘接拼合，将刨切后的木条加粘合剂后拼接粘合成需要的大小；
（5）压实，成实木层一，静置；
（6）重复步骤（1）-（5），成实木层二；
（7）取锯末、竹纤维、皮革碎片，加入2-3%的盐酸水溶液浸泡30分钟后沥干，送入烘干室烘干后取出；
（8）将玻璃棉、聚苯乙烯树脂加入氯丁胶乳液加水搅拌均匀，加热至85-90℃，加热40分钟后静置至室温待用；
（9）将107胶和903胶加水搅拌均匀；
（10）将锯末、竹纤维、皮革碎片的混合物、玻璃棉及聚苯乙烯树脂加入氯丁胶乳液的的水溶液、107胶和903胶的水溶液混合到一起充分搅拌均匀后，加热至100-120℃，30分钟后放入热压装置压制成复合层，复合层的厚度为2cm；；
（11）实木层一、复合层、实木层二之间涂覆粘结剂后顺序放入热压装置，压合成型；
（12）将成型的木质板放入干燥窑干燥至含水率低于14%。
本实施例得到的木质板，实测吸音系数为0.75。
以上所述仅为本发明的优选实施方式，并不用以限制本发明，凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (5)

1.一种隔音木质板，其特征在于：包括实木层一、复合层和实木层二，实木层一及实木层二均由实木板条顺序拼接而成，复合层由锯末、竹纤维、皮革碎片、玻璃棉、聚苯乙烯树脂、氯丁胶乳液、107胶、903胶按以下配比制成：锯末40-50份，竹纤维15-20份，皮革碎片10-20份，玻璃棉5-10份，聚苯乙烯树脂5-15份，氯丁胶乳液4-7份，107胶4-7份，903胶4-7份。
2.根据权利要求1所述的一种隔音木质板，其特征在于：实木层一与复合层之间、实木层二与复合层之间均由粘结剂粘结压合。
3.根据权利要求1所述的一种隔音木质板，其特征在于：实木层一及实木层二的厚度均为1cm-3cm。
4.一种加工如权利要求1所述的隔音木质板的加工工艺，其特征在于，包括以下步骤：
（1）选料，选取无缺陷的实木板材，裁切成需要的尺寸；
（2）干燥，将实木板材送入温度为140-160℃、压力为0.05-0.1兆帕的真空干燥窑内干燥，含水率低于18%后取出，静置10-20天；
（3）刨切，将实木板材切割为宽5cm，厚1cm-3cm的木条；
（4）粘接拼合，将刨切后的木条加粘合剂后拼接粘合成需要的大小；
（5）压实，成实木层一，静置；
（6）重复步骤（1）-（5），成实木层二；
（7）取锯末、竹纤维、皮革碎片，加入2-3%的盐酸水溶液浸泡30分钟后沥干，送入烘干室烘干后取出；
（8）将玻璃棉、聚苯乙烯树脂加入氯丁胶乳液加水搅拌均匀，加热至85-90℃，加热40分钟后静置至室温待用；
（9）将107胶和903胶加水搅拌均匀；
（10）将锯末、竹纤维、皮革碎片的混合物、玻璃棉及聚苯乙烯树脂加入氯丁胶乳液的的水溶液、107胶和903胶的水溶液混合到一起充分搅拌均匀后，加热至100-120℃，30分钟后放入热压装置压制成复合层，复合层的厚度为2-4cm；
（11）实木层一、复合层、实木层二顺序放入热压装置，压合成型；
（12）将成型的木质板放入干燥窑干燥至含水率低于14%。
5.根据权利要求4所述的一种隔音木质板的加工工艺，其特征在于：所述步骤（11）中实木层一、复合层、实木层二之间涂覆粘结剂后放入热压装置。
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