CN106810196A - A kind of preparation method of boccaro stamp - Google Patents

A kind of preparation method of boccaro stamp Download PDF

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Publication number
CN106810196A
CN106810196A CN201710078512.3A CN201710078512A CN106810196A CN 106810196 A CN106810196 A CN 106810196A CN 201710078512 A CN201710078512 A CN 201710078512A CN 106810196 A CN106810196 A CN 106810196A
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China
Prior art keywords
boccaro
stamp
hours
idiosome
die cavity
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CN201710078512.3A
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CN106810196B (en
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沈卫光
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/04Clay; Kaolin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/34Moulds, cores, or mandrels of special material, e.g. destructible materials
    • B28B7/344Moulds, cores, or mandrels of special material, e.g. destructible materials from absorbent or liquid- or gas-permeable materials, e.g. plaster moulds in general
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/24Manufacture of porcelain or white ware
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/30Drying methods

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)

Abstract

The invention provides a kind of preparation method of boccaro stamp, comprise the following steps:The purple sand pug of certain moisture content is inserted in plaster mold, gypsum mold stamp shape and in open die cavity, purple sand pug is higher by die cavity top, the depth of the die cavity is 1.1 times of boccaro stamp thickness, and the edge of die cavity forms the fin of dentation and vertical arrangement;The film pressure plate being made of gypsum applies pressure and pressurize to plaster mold, obtains boccaro stamp idiosome after the moisture content of the purple sand pug in plaster mold is reduced to 20% after the demoulding;Boccaro stamp idiosome is inserted in kiln and is fired 24 hours, obtain final product whole product boccaro stamp.By the present invention, the manufacture efficiency of boccaro stamp is improve, and simplify manufacturing process, improve the quality of boccaro stamp.

Description

A kind of preparation method of boccaro stamp
Technical field
The present invention relates to red stoneware product preparing technical field, more particularly to a kind of preparation method of boccaro stamp.
Background technology
Boccaro stamp is a kind of handicraft prepared using purple clay, and its shape with stamp has boccaro uniqueness again Texture, with value of art appreciation higher.Traditional boccaro stamp preparation method is prepared from using manual method.Prepare by hand The method of boccaro stamp is specially following steps.First, the boccaro product mud practiced after system is dried in the shade to moisture content naturally and is about Cut when 30%, be square or rectangle column body to form cross section;Then, it is 20% left then naturally to dry in the shade to moisture content It is right;Cut at a certain distance by the stamp appearance and size of setting be square or rectangle slice, and continue nature and dry in the shade;Will Naturally it is 2~3mm that the fragment after drying in the shade beats slice to thickness using wooden lug;Then required size is cut into using quasi- piece Small square piece;Small square piece is continued to beat to the thin slice that thickness is 0.8~1.2mm and seal up for safekeeping;Use the quasi- piece with stamp profile Cut the unnecessary pug in small square piece edge;Then, it is placed in the irony former with stamp gear-like and beats compression, uses knife The unnecessary pug for protruding irony former is wiped off and is the level of state by piece;To irony former heating, drying, so as to idiosome is dried receive Contracting, until idiosome is disengaged from the irony former, so as to the boccaro stamp idiosome thin slice with stamp profile is obtained;Use drying Plasterboard compressing tablet shaping is carried out 24 hours to above-mentioned boccaro stamp idiosome thin slice after obtain more smooth and dry boccaro postal Ticket idiosome;Finally the boccaro stamp idiosome in previous step is fired, to prepare boccaro stamp.As can be seen here, There is the low defect of complex procedures, producing efficiency, and the boccaro stamp embryo for preparing in the preparation method of traditional boccaro stamp Body there is a problem of shrinking uneven;Meanwhile, the boccaro stamp that traditional manual method is made has that levels of audit quality is uneven.
In view of this, it is necessary to which the preparation method to boccaro stamp of the prior art is improved, to solve above-mentioned asking Topic.
The content of the invention
It is an object of the invention to disclose a kind of preparation method of boccaro stamp, to improve the manufacture efficiency of boccaro stamp, And simplify operation, the shrinkage factor of boccaro stamp idiosome is reduced, while improving the quality of boccaro stamp.
For achieving the above object, the invention provides a kind of preparation method of boccaro stamp, comprise the following steps:
The purple sand pug of certain moisture content is inserted in plaster mold, the gypsum mold stamp shape and in open type Chamber, purple sand pug is higher by die cavity top, and the depth of the die cavity is 1.1 times of boccaro stamp thickness, the edge shape of the die cavity Into dentation and the fin of vertical arrangement;
The film pressure plate being made of gypsum applies pressure and pressurize to plaster mold, makes the aqueous of purple sand pug in plaster mold Rate obtains boccaro stamp idiosome after the demoulding and spontaneously dries to moisture content after being reduced to 20% be 8~10%, the dwell time Less than 1 hour;
Boccaro stamp idiosome is inserted in kiln and is fired 24 hours, the burning process is:In 3 hours from room temperature extremely 200 DEG C and be incubated 3 hours, be then warming up in 4 hours 500 DEG C and insulation 3 hours, be then warming up to highest in 3 hours 1170 DEG C of temperature is simultaneously incubated 2 hours, is finally cooled to room temperature in 6 hours;
Engraving shaping.
As a further improvement on the present invention, the plaster mold and film pressure plate are made by the type plaster of paris of α mono-.
As a further improvement on the present invention, the particle diameter of the purple sand pug is 0.5~1mm, and the purple sand pug contains Water rate is 5~60%.
As a further improvement on the present invention, the kiln includes pushed bat kiln, tunnel cave, shuttle kiln or electrical kiln.
As a further improvement on the present invention, before the boccaro stamp idiosome is placed in and is fired in kiln, if by dry plate Boccaro stamp idiosome is stacked, and laying depth is the quartz sand powder of 1~2mm between every boccaro stamp idiosome.
As a further improvement on the present invention, the height that purple sand pug is higher by the top of die cavity is less than or equal to the die cavity The 30% of depth.
As a further improvement on the present invention, it is 1~1.5kg/ square centimeters that film pressure plate applies pressure to plaster mold.
Compared with prior art, the beneficial effects of the invention are as follows:By the present invention, the manufacture effect of boccaro stamp is improve Rate, and manufacturing process is simplified, and uniformly absorbed water by the plaster mold purple sand pug higher to moisture content, effective section About drying in the shade the time for purple sand pug, and the shrinkage factor of boccaro stamp idiosome is significantly reduced, improve the matter of boccaro stamp Amount.
Specific embodiment
With reference to each implementation method, the present invention is described in detail, but it should explanation, these implementation methods are simultaneously Non- limitation of the present invention, those of ordinary skill in the art are according in these implementation method institutes works energy, method or structure Equivalent transformation or replacement, belong within protection scope of the present invention.
Embodiment one:
In the present embodiment, boccaro stamp idiosome is prepared using plaster mold pressing.
The boccaro powder that particle diameter is 0.5~1mm is added water, is well mixed to form the purple sand pug that moisture content is 30%. Above-mentioned purple sand pug is inserted in the plaster mold being made up of the type plaster of paris of α mono-.The gypsum mold stamp shape and in open type Chamber.The depth of die cavity is 1 times of final obtained boccaro stamp thickness.The edge of die cavity forms the convex of dentation and vertical arrangement Rib.
After purple sand pug is put into the die cavity, it is the 10% of depth of cavity that purple sand pug protrudes out the height at the top of die cavity.So Afterwards, by the film pressure plate that is made up of the type plaster of paris of α mono- towards the direction of die cavity and plaster mold to extruding purple sand pug and pressurize 5 Minute.Film pressure plate is unclamped after the moisture content of the purple sand pug in die cavity is reduced to 20%, and carries out the demoulding, then obtain the demoulding The boccaro stamp idiosome that arrives and to spontaneously dry to moisture content be 8~10%.Additionally, film pressure plate to plaster mold apply pressure be 1~ 1.5kg/ square centimeters.
In the present embodiment, it is because plaster mold is made with film pressure plate of the type plaster of paris of α mono- therefore very fast and uniform Unnecessary moisture in draw aqueous rate purple sand pug higher, and the moisture content of purple sand pug is reduced to 20% left side The right side, consequently facilitating the demoulding.In the present embodiment, there is the outer of boccaro stamp ensure that the boccaro dispensing formed by the demoulding On the premise of shape, preparation time is significantly reduced again, substantially increase preparation efficiency and prepare quality.
Finally, the boccaro stamp idiosome that will be formed after the demoulding is inserted in kiln and fired 24 hours.Specifically, the firing work Skill is:Boccaro stamp idiosome is placed in before being fired in kiln, and 5~10 boccaro stamp idiosomes are stacked, and in every boccaro Laying depth is the quartz sand powder of 1~2mm between stamp idiosome, so that it is guaranteed that form boccaro stamp after sintering will not be bonded in Together.Meanwhile, one layer of refractory material is covered again in the top of the boccaro stamp idiosome of the superiors, to prevent from going out in sintering procedure Existing flexural deformation, further to improve the sintering quality of boccaro stamp.
In the present embodiment, the kiln is specially to the technique that boccaro stamp idiosome is sintered:From room temperature liter in 3 hours Temperature is to 200 DEG C and is incubated 3 hours, and 500 DEG C were then warming up in 4 hours and 3 hours are incubated, and is then warming up in 3 hours 1170 DEG C of the highest temperature is simultaneously incubated 2 hours, is finally cooled to room temperature in 6 hours, obtains final product whole product boccaro stamp.Wherein, kiln bag Include pushed bat kiln, tunnel cave, shuttle kiln or electrical kiln, and most preferably pushed bat kiln.Pushed bat kiln and can using heavy oil, natural gas or Person's coal is used as fuel.
Finally, engraving shaping is carried out to firing the boccaro piece (i.e. boccaro stamp blank body) for completing, and can be carved using laser Quarter, machine carried out carving out various postage stamp patterns;Certainly, can be also patterned using techniques such as colour enamels, to ultimately form with U.S. Sense and the frivolous boccaro stamp finished product of outward appearance.
Embodiment two:
The present embodiment differs primarily in that with embodiment one, in the present embodiment, purple is prepared using roller compaction process Sand stamp idiosome.
In the present embodiment, using two half modules being made up of the type plaster of paris of α mono-, it is respectively provided with to form one in two half modules The die cavity of complete boccaro stamp idiosome, the depth of die cavity is 1.1 times of boccaro stamp thickness.Moisture content is put into die cavity is 30% purple sand pug, is extruded by after two half module matched moulds, and by two half modules to the water of many months in purple sand pug Divide and drawn and reduced rapidly its internal moisture.Two half modules can be arranged on to on two roll shafts for rolling, to realize Continuous extruding, shaping and demoulding treatment, and finally prepare the boccaro stamp idiosome that moisture content is 20%.Then, by purple It is 8~10% that sand stamp idiosome dries in the shade to moisture content.Then, boccaro stamp idiosome is inserted in kiln and is fired 24 hours.This reality Apply in example, the sintering process of kiln and the boccaro piece to firing completion pattern to form the specific implementation of final boccaro stamp Method please join shown in embodiment one, will not be repeated here.
Embodiment three:
The present embodiment and embodiment one or embodiment two are differred primarily in that, in the present embodiment, using dry powder pressure Preparation method prepares boccaro stamp idiosome.
In the present embodiment, the boccaro powder that particle diameter is 0.5~1mm is added water to form purple sand pug, purple sand pug contains Water rate is controlled 5%.Then, above-mentioned purple sand pug is put into embodiment one in the plaster mold being made up of the type plaster of paris of α mono-.Should Gypsum mold stamp shape and in open die cavity.The depth of die cavity is 1 times of final obtained boccaro stamp thickness.Die cavity Edge forms the fin of dentation and vertical arrangement.The height that purple sand pug is higher by the top of die cavity is equal to the depth of cavity 30%.Then, by the film pressure plate that is made up of the type plaster of paris of α mono- towards the direction of die cavity and plaster mold to extruding purple sand pug And the demoulding after pressurize 60 minutes, boccaro stamp idiosome is obtained.In the present embodiment, the boccaro stamp idiosome can be without drying in the shade Step, and firing in kiln can be directly placed into.In the present embodiment, the sintering process of kiln and to fire complete boccaro piece pattern Change please be joined shown in embodiment one with forming the specific implementation method of final boccaro stamp, will not be repeated here.
Those listed above is a series of to be described in detail only for feasibility implementation method of the invention specifically Bright, they simultaneously are not used to limit the scope of the invention, all equivalent implementations made without departing from skill spirit of the present invention Or change should be included within the scope of the present invention.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie In the case of without departing substantially from spirit or essential attributes of the invention, the present invention can be in other specific forms realized.Therefore, no matter From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is by appended power Profit requires to be limited rather than described above, it is intended that all in the implication and scope of the equivalency of claim by falling Change is included in the present invention.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each implementation method is only wrapped Containing an independent technical scheme, this narrating mode of specification is only that for clarity, those skilled in the art should Specification an as entirety, the technical scheme in each embodiment can also be formed into those skilled in the art through appropriately combined May be appreciated other embodiment.

Claims (7)

1. a kind of preparation method of boccaro stamp, it is characterised in that comprise the following steps:
The purple sand pug of certain moisture content is inserted in plaster mold, the gypsum mold stamp shape and in open die cavity is purple Sand pug is higher by die cavity top, and the depth of the die cavity is 1.1 times of boccaro stamp thickness, and the edge of the die cavity forms dentation And the fin of vertical arrangement;
The film pressure plate being made of gypsum applies pressure and pressurize to plaster mold, drops the moisture content of the purple sand pug in plaster mold It is 8~10% to obtain boccaro stamp idiosome after as little as 20% after the demoulding and spontaneously dry to moisture content, and the dwell time is less than 1 Hour;
Boccaro stamp idiosome is inserted in kiln and is fired 24 hours, the burning process is:From room temperature to 200 in 3 hours DEG C and be incubated 3 hours, be then warming up in 4 hours 500 DEG C and insulation 3 hours, be then warming up to the highest temperature in 3 hours 1170 DEG C and be incubated 2 hours, be finally cooled to room temperature in 6 hours;
Engraving shaping.
2. the preparation method of boccaro stamp according to claim 1, it is characterised in that the plaster mold and film pressure plate by The type plaster of paris of α mono- is made.
3. the preparation method of boccaro stamp according to claim 1, it is characterised in that the particle diameter of the purple sand pug is 0.5~1mm, the moisture content of the purple sand pug is 5~60%.
4. the preparation method of boccaro stamp according to claim 1, it is characterised in that the kiln includes pushed bat kiln, tunnel Road kiln, shuttle kiln or electrical kiln.
5. the preparation method of boccaro stamp according to claim 1, it is characterised in that the boccaro stamp idiosome is placed in kiln Before being fired in stove, if by dry plate boccaro stamp idiosome stacking, and between every boccaro stamp idiosome laying depth be 1~ The quartz sand powder of 2mm.
6. the preparation method of boccaro stamp according to claim 1, it is characterised in that purple sand pug is higher by the top of die cavity Highly less than or equal to the 30% of the depth of cavity.
7. the preparation method of boccaro stamp according to claim 1, it is characterised in that film pressure plate applies pressure to plaster mold It is 1~1.5kg/ square centimeters.
CN201710078512.3A 2017-02-14 2017-02-14 A kind of preparation method of boccaro stamp Active CN106810196B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101214762A (en) * 2008-01-10 2008-07-09 孟昭君 Method for making boccaro stamp
KR20100018394A (en) * 2008-08-06 2010-02-17 이구원 Ceramic and ceramic is made of its
CN101927656A (en) * 2010-07-20 2010-12-29 李思渊 Ceramic stamp and preparation method thereof
CN103817766A (en) * 2014-02-21 2014-05-28 沈卫光 Violet arenaceous mud seal and manufacturing method thereof
CN104193304A (en) * 2014-08-21 2014-12-10 杨帆顺 Environment-friendly paper ceramic and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101214762A (en) * 2008-01-10 2008-07-09 孟昭君 Method for making boccaro stamp
KR20100018394A (en) * 2008-08-06 2010-02-17 이구원 Ceramic and ceramic is made of its
CN101927656A (en) * 2010-07-20 2010-12-29 李思渊 Ceramic stamp and preparation method thereof
CN103817766A (en) * 2014-02-21 2014-05-28 沈卫光 Violet arenaceous mud seal and manufacturing method thereof
CN104193304A (en) * 2014-08-21 2014-12-10 杨帆顺 Environment-friendly paper ceramic and preparation method thereof

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