CN106799805A - A kind of production technology of non-woven rubber floor mat - Google Patents
A kind of production technology of non-woven rubber floor mat Download PDFInfo
- Publication number
- CN106799805A CN106799805A CN201710072934.XA CN201710072934A CN106799805A CN 106799805 A CN106799805 A CN 106799805A CN 201710072934 A CN201710072934 A CN 201710072934A CN 106799805 A CN106799805 A CN 106799805A
- Authority
- CN
- China
- Prior art keywords
- floor mat
- woven
- rubber
- rubber floor
- production technology
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/18—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/58—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/18—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
- B29C2043/185—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles using adhesives
- B29C2043/188—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles using adhesives thermosetting adhesives, e.g. polyurethane adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/58—Measuring, controlling or regulating
- B29C2043/5816—Measuring, controlling or regulating temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/732—Floor coverings
- B29L2031/7324—Mats
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Carpets (AREA)
Abstract
The invention provides a kind of production technology of non-woven rubber floor mat, belong to ground cushion production technical field.It solves existing rubber floor mat and the technical problem such as insecure is connected with other chemical materials.The production technology of this carpet is including mixing, entering mould, the preparation of non-woven fabrics, fusion, cooling and shaping and step etc. flash trimming.By HTHP be fused in rubber grain (ground cushion) non-woven fabrics by the production technology of this non-woven rubber floor mat, form one layer of separation layer, make the chemical analysis in rubber floor mat impermeable out, for next process coats the condition that water-based material provides stabilization, the bonding unstable problem of chemical materials on rubber is solved.
Description
Technical field
The invention belongs to ground cushion processing technique field, it is related to a kind of production technology of non-woven rubber floor mat.
Background technology
Ground cushion is that one kind can effectively be scraped in porch and desilt dirt and moisture, the product for keeping flooring clean and tidy.Its tool
The features such as flexible softness, comfortable foot feeling, unique uvioresistant additive prevents from fading and brittle phenomenon, can bear Exposure to Sunlight
The outdoor environment for drenching with rain.In the market be used for make ground cushion material category it is various, divide by material, ground cushion mainly including polyamide fibre,
The forms such as terylene, polypropylene fibre, acrylic fibers, pure cotton, superfine fibre, coconut palm fibre, rubber flocking.
As people's living standard is constantly improved, people not only have requirement higher to the function of ground cushion, for ground
Moulding and requirement aesthetically also more and more higher are padded, therefore can all there be the plastics of stamp in many manufacturers in the surface mount of ground cushion
The other materials such as part, carpet, natural material, make ground cushion seem more beautiful, but due to the chemical analysis in rubber floor mat
The firmness pasted can be influenceed, causes the article pasted to be easy to depart from from rubber floor mat, influence the practical longevity of rubber floor mat
Life；And many manufacturers can only all use more preferable viscose glue for the problem now, rubber ground is strengthened by improving the viscosity of viscose glue
The firmness that pad is connected with article, causes production cost too high.
The content of the invention
A kind of above mentioned problem that the present invention exists for existing technology, there is provided production technology of non-woven rubber floor mat,
The technical problems to be solved by the invention are：How the firmness of rubber floor mat and other chemical materials bonding is improved.
The purpose of the present invention can be realized by following technical proposal：
A kind of production technology of non-woven rubber floor mat, it is characterised in that the production technology of the non-woven rubber floor mat
Comprise the following steps：
A, mixing：The rubber grain material of waste and old recovery is imported in special blender, it is then past according to a certain percentage
Input adhesive for polyurethane in blender, and be stirred, rubber grain material is uniformly blended in adhesive for polyurethane
Together；
B, enter mould：Special mould must be laid by the rubber grain and the mixture of adhesive for polyurethane after spice are uniform
It is interior；
The preparation of C, non-woven fabrics：The shape and size of the non-woven fabrics of needs are designed on computers and are input to automatic transport
In the plug-in of laser cutting machine, then by original special fibers material feeding automatic transport laser cutting machine, start
Automatic transport laser cutting machine is cut；
Above-mentioned automatic transport laser cutting machine can realize that precise positioning high cuts, without cutting die, and can be by electricity
The size that brain design cuts, automatic output, especially square size, automatic transport laser cutting machine can realize that zero loss is cut out
Cut.
D, fusion：The obtained smooth surface that must be layered on the rubber grain being placed in mould of non-woven fabrics after cutting, then
Mould is imported into former, heating makes non-woven fabrics be melted in the surface of rubber grain；
The characteristic of the special fibers material is can be automatically melted in the surface of rubber grain at a certain temperature, effectively
Isolation waste and old rubber particle chemically react again the material of generation, applying the surface for having dissolved the rubber grain after non-woven fabrics
Adhesive after upper water paint with other chemical materials is more preferable, and bonding is more firm, so as to ensure that the product of later process
Quality, greatly reduces the defect rate and production cost of product.
E, cooling and shaping：Mould is taken out from former, then product is taken out from mould, by cooling and shaping
After obtain non-woven rubber floor mat；
F, flash trimming：The slitter edge of the non-woven rubber floor mat that will be obtained is removed, and is neatly deposited on special pallet, is remained
Next process is used.
In a kind of production technology of above-mentioned non-woven rubber floor mat, in the step D, in heating aftershaping equipment
Temperature is 150 DEG C, and is kept for 70 seconds.
In a kind of production technology of above-mentioned non-woven rubber floor mat, in the step E, needed for the cooling and shaping
Time is 30 seconds.
Compared with prior art, advantages of the present invention is as follows：
By HTHP be fused in rubber grain (ground cushion) non-woven fabrics by the production technology of this non-woven rubber floor mat, shape
Into one layer of separation layer, make the chemical analysis in rubber floor mat impermeable out, be that next process is coated water-based material and carried
The condition of stabilization has been supplied, the bonding unstable problem of chemical materials on rubber has been solved.
Brief description of the drawings
Fig. 1 is the flow chart of the production technology of this non-woven rubber floor mat.
Specific embodiment
The following is specific embodiment of the invention and with reference to accompanying drawing, technical scheme is further described,
But the present invention is not limited to these embodiments.
A kind of production technology of non-woven rubber floor mat as shown in Figure 1, the production technology of the non-woven rubber floor mat
Comprise the following steps：
A, mixing：The rubber grain material of waste and old recovery is imported in special blender, it is then past according to a certain percentage
Input adhesive for polyurethane in blender, and be stirred, rubber grain material is uniformly blended in adhesive for polyurethane
Together；
B, enter mould：Special mould must be laid by the rubber grain and the mixture of adhesive for polyurethane after spice are uniform
It is interior；
The preparation of C, non-woven fabrics：The shape and size of the non-woven fabrics of needs are designed on computers and are input to automatic transport
In the plug-in of laser cutting machine, then by original special fibers material feeding automatic transport laser cutting machine, start
Automatic transport laser cutting machine is cut；
Above-mentioned automatic transport laser cutting machine can realize that precise positioning high cuts, without cutting die, and can be by electricity
The size that brain design cuts, automatic output, especially square size, automatic transport laser cutting machine can realize that zero loss is cut out
Cut.
D, fusion：The obtained smooth surface that must be layered on the rubber grain being placed in mould of non-woven fabrics after cutting, then
Mould is imported into former, heating makes non-woven fabrics be melted in the surface of rubber grain；
The characteristic of the special fibers material is can be automatically melted in the surface of rubber grain at a certain temperature, effectively
Isolation waste and old rubber particle chemically react again the material of generation, applying the surface for having dissolved the rubber grain after non-woven fabrics
Adhesive after upper water paint with other chemical materials is more preferable, and bonding is more firm, so as to ensure that the product of later process
Quality, greatly reduces the defect rate and production cost of product.
E, cooling and shaping：Mould is taken out from former, then product is taken out from mould, by cooling and shaping
After obtain non-woven rubber floor mat；
F, flash trimming：The slitter edge of the non-woven rubber floor mat that will be obtained is removed, and is neatly deposited on special pallet, is remained
Next process is used.
In a kind of production technology of above-mentioned non-woven rubber floor mat, in the step D, in heating aftershaping equipment
Temperature is 150 DEG C, and is kept for 70 seconds.
In a kind of production technology of above-mentioned non-woven rubber floor mat, in the step E, needed for the cooling and shaping
Time is 30 seconds.
By HTHP be fused in rubber grain (ground cushion) non-woven fabrics by the production technology of this non-woven rubber floor mat, shape
Into one layer of separation layer, make the chemical analysis in rubber floor mat impermeable out, be that next process is coated water-based material and carried
The condition of stabilization has been supplied, the bonding unstable problem of chemical materials on rubber has been solved.
Specific embodiment described herein is only to the spiritual explanation for example of the present invention.Technology neck belonging to of the invention
The technical staff in domain can be made various modifications or supplement to described specific embodiment or be replaced using similar mode
Generation, but without departing from spirit of the invention or surmount scope defined in appended claims.
Claims (3)
1. a kind of production technology of non-woven rubber floor mat, it is characterised in that the production technology bag of the non-woven rubber floor mat
Include following steps：
A, mixing：The rubber grain material of waste and old recovery is imported in special blender, then according to a certain percentage toward spice
Input adhesive for polyurethane in machine, and be stirred, rubber grain material is uniformly mixed with adhesive for polyurethane；
B, enter mould：Must lay the rubber grain and the mixture of adhesive for polyurethane after spice are uniform in special mould；
The preparation of C, non-woven fabrics：The shape and size of the non-woven fabrics of needs are designed on computers and are input to automatic transport laser
In the plug-in of cutting machine, then by original special fibers material feeding automatic transport laser cutting machine, start automatic
Transmission laser cutting machine is cut；
D, fusion：The obtained smooth surface that must be layered on the rubber grain being placed in mould of non-woven fabrics after cutting, then by mould
Tool is imported into former, and heating makes non-woven fabrics be melted in the surface of rubber grain；
E, cooling and shaping：Mould is taken out from former, then product is taken out from mould, by being obtained after cooling and shaping
To non-woven rubber floor mat；
F, flash trimming：The slitter edge of the non-woven rubber floor mat that will be obtained is removed, and is neatly deposited on special pallet, is remained next
Procedure is used.
2. the production technology of a kind of non-woven rubber floor mat according to claim 1, it is characterised in that in the step D,
Temperature in heating aftershaping equipment is 150 DEG C, and is kept for 70 seconds.
3. the production technology of a kind of non-woven rubber floor mat according to claim 1, it is characterised in that in the step E,
Time needed for the cooling and shaping of the non-woven rubber floor mat is 30 seconds.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710072934.XA CN106799805A (en) | 2017-01-26 | 2017-01-26 | A kind of production technology of non-woven rubber floor mat |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710072934.XA CN106799805A (en) | 2017-01-26 | 2017-01-26 | A kind of production technology of non-woven rubber floor mat |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106799805A true CN106799805A (en) | 2017-06-06 |
Family
ID=58987550
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710072934.XA Pending CN106799805A (en) | 2017-01-26 | 2017-01-26 | A kind of production technology of non-woven rubber floor mat |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106799805A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108790234A (en) * | 2018-05-15 | 2018-11-13 | 东莞市川宇体育设施有限公司 | A kind of preparation method of rubber floor mat |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101184612A (en) * | 2005-05-24 | 2008-05-21 | 美利肯公司 | Surface coverings and related methods |
-
2017
- 2017-01-26 CN CN201710072934.XA patent/CN106799805A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101184612A (en) * | 2005-05-24 | 2008-05-21 | 美利肯公司 | Surface coverings and related methods |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108790234A (en) * | 2018-05-15 | 2018-11-13 | 东莞市川宇体育设施有限公司 | A kind of preparation method of rubber floor mat |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170606 |