CN106003557A - Preparation method for antiskid floor mat - Google Patents
Preparation method for antiskid floor mat Download PDFInfo
- Publication number
- CN106003557A CN106003557A CN201610311588.1A CN201610311588A CN106003557A CN 106003557 A CN106003557 A CN 106003557A CN 201610311588 A CN201610311588 A CN 201610311588A CN 106003557 A CN106003557 A CN 106003557A
- Authority
- CN
- China
- Prior art keywords
- preparation
- printcloth
- ground cushion
- pvc
- mould
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G27/00—Floor fabrics; Fastenings therefor
- A47G27/02—Carpets; Stair runners; Bedside rugs; Foot mats
- A47G27/0243—Features of decorative rugs or carpets
- A47G27/0281—Resisting skidding or creeping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/16—Making multilayered or multicoloured articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
- B29C69/02—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore of moulding techniques only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/16—Making multilayered or multicoloured articles
- B29C2045/1692—Making multilayered or multicoloured articles one layer comprising fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/732—Floor coverings
- B29L2031/7324—Mats
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
Abstract
The invention provides a preparation method for an antiskid floor mat and belongs to the technical field of living goods. Through the preparation method, the technical problems that an existing antiskid floor mat is only provided with one PVC bottom layer, the skid resistance and structural strength are poor, and connection between the bottom layer and a pattern is not firm enough are solved. The preparation method for the antiskid floor mat comprises the steps of preparing printcloth, preparing antiskid bottom mat body, setting, injection molding, aftertreatment and the like. According to the preparation method for the antiskid floor mat, the printcloth and the antiskid bottom mat body are subjected to setting solidification treatment first, and then the treated printcloth and antiskid bottom mat body are put into a mold for injection molding. The problem that only after product molding, can printcloth general adhesive and a finished product be bonded together is solved. Labor cost is reduced, the raw material cost is lowered, the quality of the product is further improved, and falling of the printcloth due to uneven adhesive is avoided.
Description
Technical field
The invention belongs to technical field of living goods, relate to the preparation method of a kind of Anti-slip ground cushion.
Background technology
Ground cushion is that one effectively can be scraped in porch and desilted dirt and moisture, keeps the product that flooring is clean and tidy.It has the features such as elastomeric flexible, comfortable foot feeling, unique uvioresistant additive, prevents from fading and brittle phenomenon, can bear the outdoor environment exposed to the sun and rain.The material category being used for making ground cushion on market is various, divides by material, and ground cushion mainly includes the forms such as chinlon, terylene, polypropylene, acrylon, cotton textiles, superfine fibre, coconut palm fibre, rubber flocking.In order to allow user energy smooth operation use, the design of many ground cushions is constantly weeded out the old and bring forth the new, and except the change of functional structure and moulding for ground cushion, and how to make ground cushion more safety and comfortableness, and Yi Shige production firm is made great efforts the emphasis that research is invented.
The manufacture method of a kind of PVC mosaic floor as disclosed in the invention of Application No. " 200710020279.X ", its process route is: PVC roll silk layer → cutting die die cut → exchange picture mosaic → configuration bottom → ultrasonic wire bonding piece → hot melt adhesive → post processing, this invention uses PVC roll silk layer to carry out picture mosaic, then configuration bottom carries out ultrasonic wire bonding piece, then obtains pattern colourful PVC ground cushion by hot melt adhesive and post processing.
Although the manufacture method of above-mentioned PVC mosaic floor can prepare the ground cushion of different pattern, but this PVC mosaic floor only has one layer of PVC bottom, and skid resistance and structural strength are poor.
Summary of the invention
The present invention is directed to the problems referred to above that existing technology exists, it is provided that the preparation method of a kind of Anti-slip ground cushion, the technical problem to be solved is: how to prepare the Anti-slip ground cushion that structural strength is higher.
The purpose of the present invention can be realized by following technical proposal:
The preparation method of a kind of Anti-slip ground cushion, it is characterised in that described preparation method comprises the following steps:
A, prepare printcloth: original cloth is carried out cutting, then by heat sublimation transfering printing process, the original cloth after above-mentioned cutting is carried out stamp process；
B, prepare anti-skidding heelpiece: after PVC raw material and environment-friendly resin powder being mixed and stirred for uniformly, carry out extracting air-treatment, obtain paste PVC, be then transported to above-mentioned paste PVC shape on streamline, and above-mentioned paste PVC is scratched flakiness；
C, sizing: be placed on above-mentioned anti-skidding heelpiece by the printcloth of preparation, carry out sizing and solidifying process in being transported to constant temperature oven, printcloth and anti-skidding heelpiece after then processing above-mentioned sizing and solidifying carry out cutting and offer hole, location；
D, injection mo(u)lding: put into by mould in injection warming-up device, in then the printcloth after process and anti-skidding heelpiece being positioned at mould and by mold clamp, the PVC granule will melted subsequently is injected in mould；
E, post processing: taken out in mould by the Anti-slip ground cushion of injection mo(u)lding, remove slitter edge.
In the preparation method of above-mentioned a kind of Anti-slip ground cushion, described preparation method also includes step f: sheet metal is imitated in preparation, imitative metal PVC material is sent into location blanking machine, is cut into the imitative sheet metal of needs；Described step f is before step d.
In the preparation method of above-mentioned a kind of Anti-slip ground cushion, in described step d, described imitative sheet metal is also placed in mould, and positions on a corresponding position, then by mold clamp, subsequently the PVC granule melted is injected in mould.
In the preparation method of above-mentioned a kind of Anti-slip ground cushion, in described step c, the temperature of constant temperature oven is 180 degree, and printcloth and anti-skidding heelpiece after described process carry out cutting by location blanking machine and offer hole, location.
In the preparation method of above-mentioned a kind of Anti-slip ground cushion, in described step d, PVC granule being put into the barrel of injection warming-up device, make PVC granule be melted into thick shape through high temperature screw machine, now the temperature of high temperature screw machine is more than or equal to 160 degree.
In the preparation method of above-mentioned a kind of Anti-slip ground cushion, in described step e, before and Anti-slip ground cushion being taken out in mould in the PVC granule that will have melted injects mould, first stand at least 20 seconds, enable the thoroughly molding of the Anti-slip ground cushion after injection.
Compared with prior art, advantages of the present invention is as follows:
Printcloth and anti-skidding heelpiece are first carried out sizing and solidifying process by the preparation method of this Anti-slip ground cushion, mould injection mo(u)lding put into by printcloth and anti-skidding heelpiece after processing the most again, solve after formed product, the drawback general for printcloth adhesive and finished product could being bonded together, decrease labour cost, reduce the cost of raw material, and also improve the quality of product, it is to avoid the printcloth caused because adhesive is uneven comes off.
Accompanying drawing explanation
Fig. 1 is the flow chart of the preparation method of this Anti-slip ground cushion.
Fig. 2 is the structural representation of the preparation method of this Anti-slip ground cushion.
In figure, 1, printcloth；2, anti-skidding heelpiece；3, imitative sheet metal.
Detailed description of the invention
The following is the specific embodiment of the present invention and combine accompanying drawing, technical scheme is further described, but the present invention is not limited to these embodiments.
The preparation method of a kind of Anti-slip ground cushion as shown in Figure 1-2, this preparation method comprises the following steps:
A, prepare printcloth 1: in original cloth is sent into automatic transport laser cutting machine, carry out cutting, this automatic transport laser cutting machine is capable of high precise positioning and cuts, right without cutting die, and can be by the size of computer design cutting, automatically output, the most square size, this automatic transport laser cutting machine is capable of zero loss cutting；Then by heat sublimation transfering printing process, the original cloth after above-mentioned cutting is carried out stamp process；Heat sublimation transfering printing process is as follows: first the temperature of drum-type heat sublimation transfer printing device is heated to 220 degree, now by the picture proof of transfer printing paper, entire volume tiles on the operational platform, the cloth cut out is positioned in above-mentioned picture proof, and to arrange transfer rate be 12 hertz, start heat sublimation transfer printing, after after calico paper and cutting, original cloth enters drum-type heat sublimation transfer printing device, at once the transfer tasks that distils is carried out, pattern on calico paper is distilled and transfers on cloth by drum-type heat sublimation transfer printing device automatically, after 15 seconds, cloth after transfer printing is good can automatic transport go out, after carrying out go-on-go process, week forwards subsequent processing to.
B, prepare anti-skidding heelpiece 2: PVC raw material, environment-friendly resin powder and related chemistry adjuvant are sent into agitator tank together, by agitator tank high-speed stirred uniformly after, carry out extracting air-treatment to its mixture in sending into vacuum pump, thus obtain paste PVC, then by above-mentioned paste PVC by pipeline automatic transport to sizing streamline on, and with scraping blade by above-mentioned paste PVC scratch flakiness；
C, sizing: the printcloth 1 of preparation is placed on above-mentioned anti-skidding heelpiece 2, sizing and solidifying process is carried out in being transported to constant temperature oven, the temperature range of constant temperature oven is 160-200 degree, and printcloth 1 and anti-skidding heelpiece 2 after then being processed by above-mentioned sizing and solidifying carry out cutting by location blanking machine and offer hole, location；First printcloth 1 and anti-skidding heelpiece 2 are carried out sizing and solidifying process, mould injection mo(u)lding put into by printcloth 1 and anti-skidding heelpiece 2 after processing the most again, solve after formed product, the drawback general for printcloth 1 adhesive and finished product could being bonded together, decrease labour cost, reduce the cost of raw material, and also improve the quality of product, it is to avoid the printcloth 1 caused because adhesive is uneven comes off；
F, the imitative sheet metal 3 of preparation: imitative metal PVC material is sent into location blanking machine, under the control of accurate mould, this imitative metal PVC material is cut into and needs the imitative sheet metal 3 of specification；
D, injection mo(u)lding: mould is put in injection warming-up device, then in printcloth 1, anti-skidding heelpiece 2 and the imitative sheet metal 3 after process being positioned at mould and by mold clamp, subsequently PVC granule is put into the barrel of injection warming-up device, PVC granule is made to be melted into thick shape through high temperature screw machine, now the temperature of high temperature screw machine is more than or equal to 160 degree, the PVC granule melted is injected in mould；
E, post processing: after the mould after injection is stood the 20-30 second, open mould and the Anti-slip ground cushion of injection mo(u)lding is taken out in mould, remove slitter edge；The mould standing 20-30 second after injection can being enable the Anti-slip ground cushion thoroughly molding after injection, Anti-slip ground cushion may be caused to deform if taken out too early.Specific embodiment described herein is only to present invention spirit explanation for example.Described specific embodiment can be made various amendment or supplements or use similar mode to substitute by those skilled in the art, but without departing from the spirit of the present invention or surmount scope defined in appended claims.
Claims (6)
1. the preparation method of an Anti-slip ground cushion, it is characterised in that described preparation method bag
Include the following step:
A, prepare printcloth: original cloth is carried out cutting, is then turned by heat sublimation
Bat printing flower process carries out stamp process to the original cloth after above-mentioned cutting；
B, prepare anti-skidding heelpiece: PVC raw material and environment-friendly resin powder are mixed and stirred for all
After even, carry out extracting air-treatment, obtain paste PVC, then by above-mentioned paste PVC
It is transported to shape on streamline, and above-mentioned paste PVC is scratched flakiness；
C, sizing: the printcloth of preparation is placed on above-mentioned anti-skidding heelpiece, is transported to
Sizing and solidifying process, the print after then above-mentioned sizing and solidifying being processed is carried out in constant temperature oven
Figured cloth material and anti-skidding heelpiece carry out cutting and offer hole, location；
D, injection mo(u)lding: put into by mould in injection warming-up device, then after process
In printcloth and anti-skidding heelpiece are positioned at mould and by mold clamp, will melt subsequently
PVC granule inject in mould；
E, post processing: taken out in mould by the Anti-slip ground cushion of injection mo(u)lding, remove slitter edge.
The preparation method of a kind of Anti-slip ground cushion the most according to claim 1, its feature
Being, described preparation method also includes step f: sheet metal is imitated in preparation, by imitative metal PVC
Location blanking machine sent into by material, is cut into the imitative sheet metal of needs；Described step f is in step
Before rapid d.
The preparation method of a kind of Anti-slip ground cushion the most according to claim 2, its feature
It is, in described step d, described imitative sheet metal is also placed in mould, and is positioned at
On corresponding position, then by mold clamp, subsequently the PVC granule melted is injected
In mould.
4. according to the preparation method of a kind of Anti-slip ground cushion described in claim 1 or 2 or 3,
It is characterized in that, in described step c, the temperature of constant temperature oven is 180 degree, described place
Printcloth and anti-skidding heelpiece after reason are carried out cutting by location blanking machine and are offered location
Hole.
5. according to the preparation method of a kind of Anti-slip ground cushion described in claim 1 or 2 or 3,
It is characterized in that, in described step d, PVC granule is put into the material of injection warming-up device
In cylinder, PVC granule is made to be melted into thick shape, now high temperature screw machine through high temperature screw machine
Temperature more than or equal to 160 degree.
6. according to the preparation method of a kind of Anti-slip ground cushion described in claim 1 or 2 or 3,
It is characterized in that, in described step e, in the PVC granule that will have melted injects mould
And before Anti-slip ground cushion is taken out in mould, first stand at least 20 seconds, after making injection
Anti-slip ground cushion can thoroughly molding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610311588.1A CN106003557A (en) | 2016-05-09 | 2016-05-09 | Preparation method for antiskid floor mat |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610311588.1A CN106003557A (en) | 2016-05-09 | 2016-05-09 | Preparation method for antiskid floor mat |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106003557A true CN106003557A (en) | 2016-10-12 |
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ID=57100484
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610311588.1A Pending CN106003557A (en) | 2016-05-09 | 2016-05-09 | Preparation method for antiskid floor mat |
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| Country | Link |
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| CN (1) | CN106003557A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106859250A (en) * | 2017-01-26 | 2017-06-20 | 浙江熙家橡塑科技有限公司 | A kind of production technology of carpet |
| CN106868899A (en) * | 2017-01-26 | 2017-06-20 | 浙江熙家橡塑科技有限公司 | A kind of production technology of PVC spinnerets stamp ground cushion |
| CN107048956A (en) * | 2017-01-26 | 2017-08-18 | 浙江熙家橡塑科技有限公司 | A kind of production technology of natural material stamp ground cushion |
| CN111391329A (en) * | 2019-05-16 | 2020-07-10 | 佛山市三水中信达地毯制品有限公司 | Production process of color flame-retardant carpet |
| WO2024040727A1 (en) * | 2022-08-23 | 2024-02-29 | 匠欣环保家居用品科技(浙江)有限公司 | Recycled elastomer-based modular tileable floor mat, and production process therefor |
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| US20020034606A1 (en) * | 2000-06-05 | 2002-03-21 | Miller Scott C. | Low weight cushioned carpet, carpet tile and method |
| CN202010015U (en) * | 2011-03-18 | 2011-10-19 | 亿安(厦门)无纺布有限公司 | Terylene non-woven printing carpet doormat |
| CN102415804A (en) * | 2011-03-31 | 2012-04-18 | 汪玉华 | Plastic floor mat and manufacturing method thereof |
| CN204015883U (en) * | 2014-08-20 | 2014-12-17 | 天津雅洁聚兴地毯有限公司 | A kind of novel carpet |
| CN205072621U (en) * | 2015-06-17 | 2016-03-09 | 广东广海大实业有限公司 | Composite bed antiskid massage is bathed and is filled up |
-
2016
- 2016-05-09 CN CN201610311588.1A patent/CN106003557A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20020034606A1 (en) * | 2000-06-05 | 2002-03-21 | Miller Scott C. | Low weight cushioned carpet, carpet tile and method |
| CN202010015U (en) * | 2011-03-18 | 2011-10-19 | 亿安(厦门)无纺布有限公司 | Terylene non-woven printing carpet doormat |
| CN102415804A (en) * | 2011-03-31 | 2012-04-18 | 汪玉华 | Plastic floor mat and manufacturing method thereof |
| CN204015883U (en) * | 2014-08-20 | 2014-12-17 | 天津雅洁聚兴地毯有限公司 | A kind of novel carpet |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106859250A (en) * | 2017-01-26 | 2017-06-20 | 浙江熙家橡塑科技有限公司 | A kind of production technology of carpet |
| CN106868899A (en) * | 2017-01-26 | 2017-06-20 | 浙江熙家橡塑科技有限公司 | A kind of production technology of PVC spinnerets stamp ground cushion |
| CN107048956A (en) * | 2017-01-26 | 2017-08-18 | 浙江熙家橡塑科技有限公司 | A kind of production technology of natural material stamp ground cushion |
| CN111391329A (en) * | 2019-05-16 | 2020-07-10 | 佛山市三水中信达地毯制品有限公司 | Production process of color flame-retardant carpet |
| WO2024040727A1 (en) * | 2022-08-23 | 2024-02-29 | 匠欣环保家居用品科技(浙江)有限公司 | Recycled elastomer-based modular tileable floor mat, and production process therefor |
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Legal Events
| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| CB02 | Change of applicant information | ||
| CB02 | Change of applicant information |
Address after: 317100 Zhejiang Province, Taizhou City, the town of the town of Industrial Park Pavilion Applicant after: Zhejiang home Rubber Technology Co., Ltd. Address before: 317100 Zhejiang Province, Taizhou City, the town of the town of Industrial Park Pavilion Applicant before: Sanmen Ceca Arts and Crafts Co., Ltd. |
|
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20161012 |