CN107048956A - A kind of production technology of natural material stamp ground cushion - Google Patents
A kind of production technology of natural material stamp ground cushion Download PDFInfo
- Publication number
- CN107048956A CN107048956A CN201710072943.9A CN201710072943A CN107048956A CN 107048956 A CN107048956 A CN 107048956A CN 201710072943 A CN201710072943 A CN 201710072943A CN 107048956 A CN107048956 A CN 107048956A
- Authority
- CN
- China
- Prior art keywords
- stamp
- ground cushion
- natural
- natural material
- sizing
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G27/00—Floor fabrics; Fastenings therefor
- A47G27/02—Carpets; Stair runners; Bedside rugs; Foot mats
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
- B32B21/02—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board the layer being formed of fibres, chips, or particles, e.g. MDF, HDF, OSB, chipboard, particle board, hardboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/304—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/04—Punching, slitting or perforating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/0011—Pre-treatment or treatment during printing of the recording material, e.g. heating, irradiating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/0041—Digital printing on surfaces other than ordinary paper
- B41M5/0047—Digital printing on surfaces other than ordinary paper by ink-jet printing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
- B41M7/009—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using thermal means, e.g. infrared radiation, heat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/04—Punching, slitting or perforating
- B32B2038/045—Slitting
Abstract
The invention provides a kind of production technology of natural material stamp ground cushion, belong to ground cushion production technical field.It, which is solved in the production technology production process of existing natural material stamp ground cushion, pollutes, production efficiency low technical problem big compared with high, production cost.The production technology of this natural material stamp ground cushion includes that cuttings, the preparation of composite non-slip heelpiece, sizing, stamp pretreatment, stamp, fixation be hyperchromic and the step such as stacking.The production technology of this natural material stamp ground cushion realizes the stamp on natural material, and color fastness can reach more than 3.5 grades, and without high-temperature water fixation, the discarded object for greatly reducing the waste of raw material and reducing in production process is produced, pollution on the environment in production process is reduced, requirement of the enterprise for environmental protection is realized；Secondly natural boards can be made up of wood chip or bamboo scraps, realize the recycling of discarded object, more environment-friendly and safer, and solid foundation is provided for the sustainable development of enterprise.
Description
Technical field
The invention belongs to ground cushion processing technique field, it is related to a kind of production technology of natural material stamp ground cushion.
Background technology
Ground cushion is that one kind can effectively scrape in porch and desilt dirt and moisture, the product for keeping flooring clean and tidy.It has
The features such as flexible softness, comfortable foot feeling, unique uvioresistant additive prevents from fading and brittle phenomenon, can bear Exposure to Sunlight
The outdoor environment drenched with rain.In the market be used for make ground cushion material category it is various, divide by material, ground cushion mainly including polyamide fibre,
The forms such as terylene, polypropylene fibre, acrylic fibers, pure cotton, superfine fibre, coconut palm fibre, rubber flocking.
As people's living standard is constantly improved, people not only have higher requirement to the function of ground cushion, for ground
Moulding and requirement aesthetically also more and more higher are padded, therefore many manufacturers all can meet customer in the surface progress stamp of ground cushion
For demand aesthetically.But stamp has that stamp is not firm on ground cushion, and color easily comes off, many manufacturers all adopt now
Make the color of stamp more firm with the mode of high-temperature water fixation, but the technology long middle can cause larger dirt producing
Dye, production and treatment cost are higher.
The content of the invention
There is provided a kind of production work of natural material stamp ground cushion for above mentioned problem of the invention for the presence of existing technology
Skill, the technical problems to be solved by the invention are：How preferably on natural material stamp.
The purpose of the present invention can be realized by following technical proposal：
A kind of production technology of natural material stamp ground cushion, it is characterised in that the production of the natural material stamp ground cushion
Technique comprises the following steps：
A, cutting：The shape and size of sheet material needed for designing on computers are simultaneously input to automatic transport laser cutting machine
In plug-in, then natural boards are sent into automatic transport laser cutting machine, starts automatic transport laser cutting machine and carries out
Cut；
Above-mentioned automatic transport laser cutting machine can realize that high precise positioning is cut, and without cutting die, and can pass through electricity
The size that brain design is cut, automatic output, especially square size, automatic transport laser cutting machine can realize that zero loss is cut out
Cut.
B, composite non-slip heelpiece preparation：PVC raw material, environment-friendly resin powder and related chemistry auxiliary material are sent into stir together
Mix tank, by agitator tank high-speed stirred it is uniform after, feeding vavuum pump in its mixture carry out extraction air-treatment, so as to obtain
Paste PVC, then by above-mentioned paste PVC by pipeline automatic transport to sizing streamline, and with scraping blade by above-mentioned paste PVC
Scratch flakiness；
C, sizing：The natural boards obtained after cutting are placed on obtained composite non-slip heelpiece, constant temperature baking is transported to
Sizing and solidifying processing is carried out in case, the temperature range of constant temperature oven is 160-200 degree；
D, stamp pretreatment：Quick-drying adhesive is poured into roller device for sizing, the natural boards removed after slitter edge are put
Enter induction system, into roller device for sizing, one layer of about 20 thick adhesive are applied on natural boards surface, wait enters stamp
System equipment；
This step provides the foundation condition for the quick fixation of decalcomania of next procedure, and adds the color of decalcomania
Fastness, enabling the production technology of this natural material stamp ground cushion, decalcomania can also on the premise of high-temperature water fixation is omitted
The firm surface for being imprinted on natural boards, greatly reduces production cost, improves production efficiency.
E, stamp：Natural boards and anti-skidding heelpiece after the processing of above-mentioned sizing and solidifying are put into print system, by computer
The supporting pattern of upper designed Related product size inputs the page layout program of print system, is poured into the cartridge of print system
Quick drying ink, starts print system, by natural boards surface of the direct spray printing of stamp picture proof of setting after sizing；
The above-mentioned technique of stamp directly on natural boards surface solves the disadvantage of necessary high-temperature water fixation during production ground cushion
Disease, reduces the wasting of resources and environmental pollution caused by high-temperature water fixation, makes the production technology of ground cushion more environmentally-friendly, and subtract
Input in terms of high-temperature water fixation can also be greatly reduced after few high-temperature water fixation and pollutant is handled, has saved and has been produced into
This, and due to eliminating high-temperature water fixation the step, the whole production process of ground cushion is accelerated, improve this natural material
The production efficiency of the production technology of matter stamp ground cushion.
F, fixation are hyperchromic：The natural material stamp ground cushion of spray printing pattern is transported in constant temperature oven and chemically reacted,
Reach fixation and hyperchromic purpose, above-mentioned constant temperature oven temperature control is at 140 degrees Celsius；
G, stacking：Natural material stamp ground cushion of the fixation after the completion of hyperchromic is taken out out of constant temperature oven, is neatly deposited in
On special pallet.
In a kind of production technology of above-mentioned natural material stamp ground cushion, the natural boards in the step A can be
The sheet material that original plank or wood chip or bamboo scraps are processed into.
In a kind of production technology of above-mentioned natural material stamp ground cushion, the work of the print system in the step E
Environment is：26 degrees Celsius of temperature, humidity 50-60 degree.
Compared with prior art, advantages of the present invention is as follows：
The production technology of this natural material stamp ground cushion realizes the stamp on natural material, and color fastness can reach
More than 3.5 grades, and without high-temperature water fixation, greatly reduce the waste of raw material and reduce discarded in production process
Thing is produced, and is reduced the production cost of company, is reduced pollution on the environment in production process, realizes enterprise for ring
The requirement of guarantor；Natural boards in its deuterzooid natural material stamp ground cushion can be made up of wood chip or bamboo scraps, realize discarded object
Recycling, it is more environment-friendly and safer, provide solid foundation for the sustainable development of enterprise.
Brief description of the drawings
Fig. 1 is the flow chart of the production technology of this natural material stamp ground cushion.
Embodiment
The following is specific embodiment of the invention and with reference to accompanying drawing, technical scheme is further described,
But the present invention is not limited to these embodiments.
A kind of production technology of natural material stamp ground cushion, the production technology of the natural material stamp ground cushion is including as follows
Step：
A, cutting：The shape and size of sheet material needed for designing on computers are simultaneously input to automatic transport laser cutting machine
In plug-in, then natural boards are sent into automatic transport laser cutting machine, starts automatic transport laser cutting machine and carries out
Cut；
Above-mentioned automatic transport laser cutting machine can realize that high precise positioning is cut, and without cutting die, and can pass through electricity
The size that brain design is cut, automatic output, especially square size, automatic transport laser cutting machine can realize that zero loss is cut out
Cut.
B, composite non-slip heelpiece preparation：PVC raw material, environment-friendly resin powder and related chemistry auxiliary material are sent into stir together
Mix tank, by agitator tank high-speed stirred it is uniform after, feeding vavuum pump in its mixture carry out extraction air-treatment, so as to obtain
Paste PVC, then by above-mentioned paste PVC by pipeline automatic transport to sizing streamline, and with scraping blade by above-mentioned paste PVC
Scratch flakiness；
C, sizing：The natural boards obtained after cutting are placed on obtained composite non-slip heelpiece, constant temperature baking is transported to
Sizing and solidifying processing is carried out in case, the temperature range of constant temperature oven is 160-200 degree；
D, stamp pretreatment：Quick-drying adhesive is poured into roller device for sizing, the natural boards removed after slitter edge are put
Enter induction system, into roller device for sizing, one layer of about 20 thick adhesive are applied on natural boards surface, wait enters stamp
System equipment；
This step provides the foundation condition for the quick fixation of decalcomania of next procedure, and adds the color of decalcomania
Fastness, enabling the production technology of this natural material stamp ground cushion, decalcomania can also on the premise of high-temperature water fixation is omitted
The firm surface for being imprinted on natural boards, greatly reduces production cost, improves production efficiency.
E, stamp：Natural boards and anti-skidding heelpiece after the processing of above-mentioned sizing and solidifying are put into print system, by computer
The supporting pattern of upper designed Related product size inputs the page layout program of print system, is poured into the cartridge of print system
Quick drying ink, starts print system, by natural boards surface of the direct spray printing of stamp picture proof of setting after sizing；
The above-mentioned technique of stamp directly on natural boards surface solves the disadvantage of necessary high-temperature water fixation during production ground cushion
Disease, reduces the wasting of resources and environmental pollution caused by high-temperature water fixation, makes the production technology of ground cushion more environmentally-friendly, and subtract
Input in terms of high-temperature water fixation can also be greatly reduced after few high-temperature water fixation and pollutant is handled, has saved and has been produced into
This, and due to eliminating high-temperature water fixation the step, the whole production process of ground cushion is accelerated, improve this natural material
The production efficiency of the production technology of matter stamp ground cushion.
F, fixation are hyperchromic：The natural material stamp ground cushion of spray printing pattern is transported in constant temperature oven and chemically reacted,
Reach fixation and hyperchromic purpose, above-mentioned constant temperature oven temperature control is at 140 degrees Celsius；
G, stacking：Natural material stamp ground cushion of the fixation after the completion of hyperchromic is taken out out of constant temperature oven, is neatly deposited in
On special pallet.
In a kind of production technology of above-mentioned natural material stamp ground cushion, the natural boards in the step A can be
The sheet material that original plank or wood chip or bamboo scraps are processed into.
In a kind of production technology of above-mentioned natural material stamp ground cushion, the work of the print system in the step E
Environment is：26 degrees Celsius of temperature, humidity 50-60 degree.
The production technology of this natural material stamp ground cushion realizes the stamp on natural material, and color fastness can reach
More than 3.5 grades, and without high-temperature water fixation, greatly reduce the waste of raw material and reduce discarded in production process
Thing is produced, and is reduced the production cost of company, is reduced pollution on the environment in production process, realizes enterprise for ring
The requirement of guarantor；Natural boards in its deuterzooid natural material stamp ground cushion can be made up of wood chip or bamboo scraps, realize discarded object
Recycling, it is more environment-friendly and safer, provide solid foundation for the sustainable development of enterprise.
Specific embodiment described herein is only to spirit explanation for example of the invention.Technology neck belonging to of the invention
The technical staff in domain can be made various modifications or supplement to described specific embodiment or be replaced using similar mode
Generation, but without departing from the spiritual of the present invention or surmount scope defined in appended claims.
Claims (3)
1. a kind of production technology of natural material stamp ground cushion, it is characterised in that the production work of the natural material stamp ground cushion
Skill comprises the following steps：
A, cutting：The shape and size of sheet material needed for designing on computers are simultaneously input to the built-in of automatic transport laser cutting machine
In program, then natural boards are sent into automatic transport laser cutting machine, starts automatic transport laser cutting machine and is cut；
B, composite non-slip heelpiece preparation：PVC raw material, environment-friendly resin powder and related chemistry auxiliary material are sent into stirring together
Tank, by agitator tank high-speed stirred it is uniform after, feeding vavuum pump in its mixture carry out extraction air-treatment, so as to be pasted
Shape PVC, then by above-mentioned paste PVC by pipeline automatic transport to sizing streamline, and being scraped above-mentioned paste PVC with scraping blade
Apply flakiness；
C, sizing：The natural boards obtained after cutting are placed on obtained composite non-slip heelpiece, are transported in constant temperature oven
Sizing and solidifying processing is carried out, the temperature range of constant temperature oven is 160-200 degree；
D, stamp pretreatment：Quick-drying adhesive is poured into roller device for sizing, the natural boards removed after slitter edge are put into defeated
System is sent, into roller device for sizing, one layer of about 20 thick adhesive are applied on natural boards surface, wait enters printing system
Equipment；
E, stamp：Natural boards and anti-skidding heelpiece after the processing of above-mentioned sizing and solidifying are put into print system, will be set on computer
The supporting pattern for the Related product size counted inputs the page layout program of print system, and quick-drying is poured into the cartridge of print system
Ink, starts print system, by natural boards surface of the direct spray printing of stamp picture proof of setting after sizing；
F, fixation are hyperchromic：The natural material stamp ground cushion of spray printing pattern is transported in constant temperature oven and chemically reacted, is reached
Fixation and hyperchromic purpose, above-mentioned constant temperature oven temperature control is at 140 degrees Celsius；
G, stacking：Natural material stamp ground cushion of the fixation after the completion of hyperchromic is taken out out of constant temperature oven, is neatly deposited in special
Pallet on.
2. a kind of production technology of natural material stamp ground cushion according to claim 1, it is characterised in that the step A
In natural boards can be sheet material that original plank or wood chip or bamboo scraps are processed into.
3. a kind of production technology of natural material stamp ground cushion according to claim 1, it is characterised in that the step E
In the working environment of print system be：26 degrees Celsius of temperature, humidity 50-60 degree.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710072943.9A CN107048956A (en) | 2017-01-26 | 2017-01-26 | A kind of production technology of natural material stamp ground cushion |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710072943.9A CN107048956A (en) | 2017-01-26 | 2017-01-26 | A kind of production technology of natural material stamp ground cushion |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107048956A true CN107048956A (en) | 2017-08-18 |
Family
ID=59598116
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710072943.9A Pending CN107048956A (en) | 2017-01-26 | 2017-01-26 | A kind of production technology of natural material stamp ground cushion |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107048956A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109878102A (en) * | 2019-03-18 | 2019-06-14 | 王连仲 | A kind of non-slip mat manufacture craft |
| CN112477186A (en) * | 2020-10-17 | 2021-03-12 | 江阴市新威塑胶有限公司 | Production process of natural material printed floor mat |
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| US20030037508A1 (en) * | 2001-08-21 | 2003-02-27 | Seiin Kobayashi | Method of patterning, installing, renewing and/or recycling carpet tiles |
| CN101385608A (en) * | 2008-10-22 | 2009-03-18 | 张听飞 | Plant spraying decoration carpet and jet printing method thereof |
| CN102197950A (en) * | 2011-03-18 | 2011-09-28 | 亿安(厦门)无纺布有限公司 | Terylene printed non-woven carpet and manufacturing method thereof |
| CN103190815A (en) * | 2012-01-05 | 2013-07-10 | 宜兴保洁俪竹木业有限公司 | Wireless carpet manufacturing system |
| CN103892671A (en) * | 2012-12-25 | 2014-07-02 | 吉林省天雅地毯有限公司 | Production technology of printed carpet formed by mixing different-material yarns |
| CN106003557A (en) * | 2016-05-09 | 2016-10-12 | 三门县熙家工艺品有限公司 | Preparation method for antiskid floor mat |
-
2017
- 2017-01-26 CN CN201710072943.9A patent/CN107048956A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20030037508A1 (en) * | 2001-08-21 | 2003-02-27 | Seiin Kobayashi | Method of patterning, installing, renewing and/or recycling carpet tiles |
| CN101385608A (en) * | 2008-10-22 | 2009-03-18 | 张听飞 | Plant spraying decoration carpet and jet printing method thereof |
| CN102197950A (en) * | 2011-03-18 | 2011-09-28 | 亿安(厦门)无纺布有限公司 | Terylene printed non-woven carpet and manufacturing method thereof |
| CN103190815A (en) * | 2012-01-05 | 2013-07-10 | 宜兴保洁俪竹木业有限公司 | Wireless carpet manufacturing system |
| CN103892671A (en) * | 2012-12-25 | 2014-07-02 | 吉林省天雅地毯有限公司 | Production technology of printed carpet formed by mixing different-material yarns |
| CN106003557A (en) * | 2016-05-09 | 2016-10-12 | 三门县熙家工艺品有限公司 | Preparation method for antiskid floor mat |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109878102A (en) * | 2019-03-18 | 2019-06-14 | 王连仲 | A kind of non-slip mat manufacture craft |
| CN112477186A (en) * | 2020-10-17 | 2021-03-12 | 江阴市新威塑胶有限公司 | Production process of natural material printed floor mat |
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Application publication date: 20170818 |