CN205072621U - Composite bed antiskid massage is bathed and is filled up - Google Patents

Composite bed antiskid massage is bathed and is filled up Download PDF

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Publication number
CN205072621U
CN205072621U CN201520422096.0U CN201520422096U CN205072621U CN 205072621 U CN205072621 U CN 205072621U CN 201520422096 U CN201520422096 U CN 201520422096U CN 205072621 U CN205072621 U CN 205072621U
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China
Prior art keywords
composite bed
supporting construction
bath mat
slip massaging
top layer
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CN201520422096.0U
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Chinese (zh)
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童华东
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DONGGUAN GRAND-HI INDUSTRY Co Ltd
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DONGGUAN GRAND-HI INDUSTRY Co Ltd
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Abstract

The utility model provides a composite bed antiskid massage is bathed and is filled up, includes screen cloth layer, top layer and bottom, the screen cloth layer sets up between top layer and bottom, and it has a plurality of mesh that permeates water to distribute on it, be provided with first anti -skidding structure on the top layer, enclose into first space between the first anti -skidding structure, be provided with second antiskid structure and bearing structure on the bottom, the setting of second antiskid structure forms the second space between the bearing structure on bearing structure, a serial communication port, be in the same place through insert -molded technology is disposable and the screen cloth layer is compound with the bottom in the top layer, overlap with the second space part or whole in first space. The utility model discloses an antiskid massage is bathed and is filled up, has both had the characteristic that the feel is comfortable, water permeability is good, and the while has antitorque song again, anti deformability is excellent, characteristics such as toughness height and machining efficiency height.

Description

A kind of composite bed anti-slip massaging bath mat
Technical field:
The utility model relates to bathroom field, specifically discloses a kind of composite bed anti-slip massaging bath mat adopting insert molding process.
Background technology:
Bath mat is between a kind of bathing being widely used in hotel, family, the sanitary bath equipment of shower house, toilet, and it generally has the functions such as anti-skidding, permeable, therapeutic massage.
Prior art discloses two kinds of relevant technical schemes.
Application number be 00221450.4 Chinese patent (calling patent one in the following text) relate to a kind of Antiskid shower pad, several through holes that this bath mat comprises pad, is arranged at the anti-skidding protrusion of pad upper surface, is arranged at the circular magnetic chuck of pad lower surface and through pad upper and lower surface.
Application number be 201410141962.9 Chinese patent application (calling patent two in the following text) relate to a kind of three layers of Antiskid shower pad, described Antiskid shower pad is provided with the three-deckers such as top layer, supporting layer and bottom, supporting layer is arranged between top layer and bottom, the bottom of bottom is fixed with multiple sucker, the outside of Antiskid shower pad is sewed with bound edge, top layer and bottom are fiber mesh cloth, and supporting layer is fish screen cloth.
Antiskid shower pad disclosed in patent one, although can firmly fix on the contact surface, and plays certain anti-skid healthy effect, and because centre has through hole, the water permeability of the mechanicalness of whole bath mat, toughness and perforate all can receive the impact of extruding.
The disclosed three layers of Antiskid shower pad of patent two, although comfortable foot feeling, leak effective, because three structure sheafs all adopt screen cloth to make, whole bath mat anti-twist, non-deformability is not enough; In addition, owing to needing to adopt bonding means to be fixed between three structure sheafs, the stability of finished product may be influenced, and the efficiency of processing is not high.
Utility model content:
For above-mentioned technical problem, the utility model proposes a kind of based on lamination layer structure anti-skidding, health care, massage bath mat, this bath mat adopts insert-molding processing technology, the disposable skid resistant course by bath mat (comprising anti-skid structure) and pervious bed are combined with each other, have permeable effective, toughness is high, anti-twist non-deformability is excellent, stability is high and working (machining) efficiency high.
A kind of composite bed anti-slip massaging bath mat, comprises scrim layer, top layer and bottom; Described scrim layer is arranged between top layer and bottom, it is distributed with several permeable mesh; Described top layer is provided with the first anti-skid structure, between the first anti-skid structure, forms the first space; Bottom is provided with the second anti-skid structure and supporting construction, the second anti-skid structure is arranged on the support structure, forms Second gap between supporting construction; Described top layer and bottom are molding by insert that technique is disposable to be combined with each other with scrim layer, and described first space is partly or entirely overlapping with Second gap.
Described second anti-skid structure is any one of integrated sucker, cleat or matsurface with supporting construction.
Described supporting construction is the banded structure being injection-moulded in scrim layer bottom surface, and banded structure stretches along orthogonal both direction close to each other, and the infall of every two supporting constructions forms a node; Described sucker or cleat are arranged on the node of supporting construction.
Described matsurface is the surface of supporting construction and/or edge pressing structure and earth surface.
Described first anti-skid structure is any one or its combination of the protruding or columnar projections of strip projected parts, cobblestone-appearance.
Described first anti-skid structure is that the prismatic be injection-moulded in zigzag type in scrim layer is protruding; All prismatic projections surround the first space on the upper surface of scrim layer; The protruding place close to each other of every two prismatic forms a node.
Described supporting construction is the banded structure being injection-moulded in scrim layer bottom surface, and banded structure stretches along orthogonal both direction close to each other, and the infall of every two supporting constructions forms a node; The node of described supporting construction overlaps with the node of the first anti-skid structure and permeable layers bonds together; Second anti-skid structure is arranged on the node of supporting construction.
The locus of described supporting construction and first anti-skid structure on top layer form complementation.
Composite bed anti-slip massaging bath mat also comprises the edge pressing structure being arranged at anti-slip massaging bath mat surrounding; Described edge pressing structure and the first anti-skid structure are fixedly connected with supporting construction and one-body molded.
Scrim layer is individual layer screen cloth, Sandwich screen-cloth or 3D screen cloth.
The material of described top layer and bottom comprises any one in following material: PVC, PE, TPU, TPE, TPR, TPV, CPE.
Composite bed anti-slip massaging bath mat has done surperficial UV process.
Further, the raw material that disclosed in the utility model, composite bed anti-slip massaging bath mat uses comprises PVC material, and described insert molding process comprises the steps: screen cloth to be placed in die cavity; Matched moulds; Melt; Be filled into mould; Pressurize cools; The demoulding.Technological parameter is:
Melt temperature 200 ~ 220 DEG C;
Charging barrel constant-temperature 120 DEG C;
Mold temperature 30 ~ 50 DEG C;
Injection pressure 80 ~ 120MPa;
30% ~ 60% of dwell pressure injection pressure;
Back pressure 5 ~ 10MPa.
Further, the composite bed anti-slip massaging bath mat of above-mentioned employing PVC material have passed through surperficial UV process.Through the bath mat of UV process, both convenient cleanings, and also contamination resistance, ultraviolet absorption ability and anti-wear performance are all able to effective raising.
Below in conjunction with Figure of description and specific embodiment, the technical solution of the utility model is described in detail.
Accompanying drawing illustrates:
Fig. 1: preferred embodiment one top layer figure;
Fig. 2: preferred embodiment one bottom figure;
Fig. 3: preferred embodiment one scrim layer;
Fig. 4: preferred embodiment one composite bed bath mat structural representation;
A-A figure in Fig. 5: Fig. 4;
Partial enlarged drawing in Fig. 6: Fig. 5;
Fig. 7: the superficial layer of alveolate texture;
Fig. 8: rough schematic diagram of bottom.
Detailed description of the invention:
Preferred embodiment one adopts injection molding process, is specially:
Injection moulding primary raw material: sanitary grade PVC, DINP;
Injection machine: wear resistant corrosion resistant screw PVC injection machine;
Shooting Technique: install inserts (scrim layer), matched moulds → feed in raw material → plastify → be injected into mould → pressurize cooling → demoulding → shaping.Technological parameter:
In production process, first process the finished product possessing structure as shown in figs 1 to 6 according to above-mentioned technological parameter and operating procedure, then case after the aft-loaded airfoil such as chamfered edge, sizing operation processes further, put in storage.
Fig. 1-Fig. 6 is the structural representation of composite bed bath mat in the utility model preferred embodiment one, and Fig. 1 is top layer, and Fig. 2 is bottom, and Fig. 3 is scrim layer schematic diagram, and Fig. 4 is the overall structure schematic diagram of composite bed anti-slip massaging bath mat, and Fig. 5 is the A-A view indicated in Fig. 4; Fig. 6 is the partial enlarged drawing in Fig. 5.
The composite bed anti-slip massaging bath mat that the utility model provides comprises injection molded layers and scrim layer 3, and wherein injection molded layers comprises again the top layer 1 and bottom 2 that permeable layers bonds together.Top layer 1 is for contacting human body, and bottom 2, for being fixedly attached to bottom surface, describes below respectively.
Interpret blueprints 1 known, top layer 1 in the present embodiment comprises the protruding 1-1 (the first anti-skid structure) of prismatic of many zigzag shapes, the stretching, extension angle of every bar prismatic projection (the first anti-skid structure) is identical, and all prismatic projections surround the permeable hole 1-2 (being also the first space) of non-moulding on the surface of scrim layer 3; The place close to each other of the protruding 1-1 of every two prismatic forms a node 1-3.The protruding 1-1 of all prismatic surrounds the first space 1-2 on the upper surface of scrim layer 3; The protruding 1-1 place close to each other of every two prismatic forms a node 1-3.
Interpret blueprints 2 known, bottom 2 in the present embodiment comprises some substantially mutually orthogonal supporting construction 2-1, described supporting construction 2-1 is the banded structure being injection-moulded in scrim layer 3 bottom surface, banded structure stretches along orthogonal both direction close to each other, surrounds the permeable space 2-2 (being also the second hole) of non-moulding; Article two, the infall of supporting construction 2-1 forms node 2-3; Node 2-3 is provided with integrated second anti-skid structure 2-4.
Interpreting blueprints 1-Fig. 2, the top layer 1 in the present embodiment with bottom 2 is also provided with the structure edge pressing structure corresponding with position 4, edge pressing structure 4 (see Fig. 4) is fixedly connected with the first anti-skid structure 1-1 and supporting construction 2-1 and one-body molded;
The scrim layer of Fig. 3 for adopting in the present embodiment, interpreting blueprints 3, the scrim layer 3 in the present embodiment is square hole sandwich fish screen cloth, is evenly distributed with square permeable mesh 3-1 above.Screen cloth in this example comprises mesh surface, connects monofilament and plain cloth bottom surface (not shown), and wherein upper and lower surface silk is terylene, and middle connecting filament is polyester monofilament, and thickness is 2-4mm.
Fig. 4 is the overall structure schematic diagram of composite bed anti-slip massaging bath mat in this preferred embodiment, interpret blueprints known, this bath mat comprises top layer 1, bottom 2 and scrim layer 3 (not shown), and top layer 1 injection moulding is in the surface of scrim layer 3, and bottom 2 injection moulding is in the bottom surface of scrim layer 3.Wherein: the first space 1-2 that the direction of extension of supporting construction 2-1 surrounds through the protruding 1-1 of prismatic, and in scrim layer, form the corresponding construction of complementary structure to increase the mechanical strength of bath mat with the protruding 1-1 of prismatic; First space 1-2 and Second gap 2-1 partially overlaps or all overlaps (this example is for partially overlapping).Supporting construction (2-1) is for being injection-moulded in the banded structure of scrim layer (3) bottom surface, banded structure stretches along orthogonal both direction close to each other, and the infall of every two supporting constructions (2-1) forms a node (2-3); The node (2-3) of described supporting construction (2-1) overlaps with the node (1-3) of the first anti-skid structure (1-1) and permeable layers bonds together; Second anti-skid structure (2-4) is arranged on the node (2-3) of supporting construction (2-1).(the second anti-skid structure in the present embodiment is sucker); Top layer 1, bottom 2 together with scrim layer 3 founding, are formed lamination layer structure by edge pressing structure 4.
Fig. 5 and Fig. 6 is the generalized section of the present embodiment anti-slip massaging bath mat, is depicted as scrim layer 3 in Fig. 6 between two parallel dotted lines.As seen from the figure, scrim layer 3 by top layer 1 and bottom 2 blow in centre, formed PVC structure and scrim layer structure apart from one another by steric configuration.
Adopt PVC material as the clad of composite bed bath mat in the present embodiment, good mechanical performance, acid and alkali-resistance power is strong, and chemical stability is good; Adopt terylene sandwich fish screen cloth as intermediate layer, quality gently, is easily washed, environment-protecting asepsis, good springiness; Water penetration is strong, comfortable foot feeling; Adopt cover beer Process Production lamination layer structure, technical maturity, simple to operate, compact conformation, production efficiency is high.In addition, the scrim layer of terylene material is embedding moulds in the top layer and fabric formed in PVC material, adds the anti-extrusion of bath mat, deformation resistant ability, improves pliability and the mechanical performance of composite bed bath mat.
Need point one is described, disclosed in the utility model, the intermediate layer of composite bed anti-slip massaging bath mat is not limited to terylene fish screen cloth, as long as possess enough intensity and suppleness, and insert molding process can be completed under certain temperature and pressure, all can realize the technical solution of the utility model, obtain the technique effect of expection.Such as, intermediate layer screen cloth structure can be individual layer screen cloth, Sandwich screen-cloth or 3D screen cloth, material can be the chemical fiber mesh cloth adopting any one raw material such as polyamide fibre, terylene, spandex, polypropylene fibre, can also be the sheet material etc. possessing certain water permeability.Similar, the mesh (permeable mesh) on screen cloth is also not limited to square mesh, can also be triangle, circle, square, rhombus, ellipse and orthohexagonal any one.
Need point two is described, insert molding process described in the utility model means and load pre-prepd different material inserts in mould, then injects injected plastics material, the material of melting and inserts engagement cure, make the shaping engineering method of integration product, industry is also called and is enclosed shaping or embedding casting or cover beer.
Need point three is described, the utility model can use various common plastic rubber material as the top layer of scrim layer and bottom, as long as cover beer can be completed under certain condition, form the lamination layer structure shown in Fig. 1-Fig. 6 and possess certain elasticity, and environment-protecting asepsis, all can realize the technical solution of the utility model, obtain the technique effect of expection.Such as, material can be PVC, PP, PE, PC, TPU, TPE, TPR, TPV, CPE etc.
In addition, the first anti-skid structure in preferred embodiment one is that the prismatic be injection-moulded in zigzag type in scrim layer is protruding; In other some embodiments, the anti-skid structure of such as cobblestone-appearance projection or columnar projections can also be adopted, or the prismatic bulge-structure that Pareto diagram is different from preferred embodiment one.Such as adopt alveolate texture as shown in Figure 7 (the permeable space that also namely prismatic projection surrounds is regular hexagon), equally can play anti-skidding, massage, permeable effect, realize technique effect of the present utility model.
Moreover, the second anti-skid structure in preferred embodiment one adopts sucker form, in some other embodiments, the structure of similar cleat or rough can also be adopted, as shown in Figure 8, the edge pressing structure of bottom and supporting construction are provided with matsurface, and during use, rough produces frictional resistance with earth surface, prevents bath mat from producing distortion or slip when receiving external force.Adopt rough the embodiment as the second anti-skid structure, save injection moulding materials, reduce bath mat cost, simplify bath mat structure.In the applied environment that some are special, such as in the application scenario (such as the bathroom of Oil processing factory) that bottom surface smoothness is very high, rough can also with sucker conbined usage, strengthen further the constant intensity between bath mat and bottom surface.
Moreover the height of the first anti-skid structure in preferred embodiment one is about 2.5mm, the height of supporting construction is about 1mm.Generally speaking, the first anti-skid structure height h1 meets the skidproof effect and massage effect that 1.5mm≤h1≤8mm can realize ideal; The height h2 of supporting construction meets the support effect and antiskid function that 0.2mm≤h2≤2mm can realize ideal.In addition, the thickness of the scrim layer in preferred embodiment one is about 3mm, generally speaking, according to different materials, when the thickness d of scrim layer meets 0.5mm≤d≤9mm, can realize the technical solution of the utility model, obtain the technique effect of expection.
More than in conjunction with Figure of description and specific embodiment, innovative idea of the present utility model is elaborated; should be noted that; protection domain of the present utility model includes, but are not limited to above-described embodiment and expansion thereof; anyly do not depart from displacement, conversion, the omission of the utility model innovative idea or be obviously out of shape, all belonging to protection domain of the present utility model.

Claims (12)

1. a composite bed anti-slip massaging bath mat, comprises scrim layer (3), top layer (1) and bottom (2); Described scrim layer (3) is arranged between top layer (1) and bottom (2), it is distributed with several permeable mesh (3-1); Described top layer (1) is provided with the first anti-skid structure (1-1), between the first anti-skid structure (1-1), forms the first space (1-2); Bottom (2) is provided with the second anti-skid structure (2-4) and supporting construction (2-1), the second anti-skid structure (2-4) is arranged in supporting construction (2-1), forms Second gap (2-2) between supporting construction (2-1); It is characterized in that, described top layer (1) and bottom (2) are molding by insert that technique is disposable to be combined with each other with scrim layer (3), and described first space (1-2) is partly or entirely overlapping with Second gap (2-2).
2. composite bed anti-slip massaging bath mat according to claim 1, is characterized in that, described second anti-skid structure (2-4) is and any one of supporting construction (2-1) integrated sucker, cleat or matsurface.
3. composite bed anti-slip massaging bath mat according to claim 2, it is characterized in that, described supporting construction (2-1) is for being injection-moulded in the banded structure of scrim layer (3) bottom surface, banded structure stretches along orthogonal both direction close to each other, and the infall of every two supporting constructions (2-1) forms a node (2-3); Described sucker or cleat are arranged on the node (2-3) of supporting construction (2-1).
4. composite bed anti-slip massaging bath mat according to claim 2, is characterized in that, described matsurface is the surface of supporting construction (2-1) and/or edge pressing structure (4) and earth surface.
5. composite bed anti-slip massaging bath mat according to claim 1, is characterized in that, described first anti-skid structure (1-1) is strip projected parts, cobblestone-appearance is protruding or any one or its combination of columnar projections.
6. composite bed anti-slip massaging bath mat according to claim 5, is characterized in that, described first anti-skid structure (1-1) is protruding for being injection-moulded in the upper prismatic in zigzag type of scrim layer (3); All prismatic projections (1-1) surround the first space (1-2) on the upper surface of scrim layer (3); Every two prismatic projection (1-1) places close to each other form a node (1-3).
7. composite bed anti-slip massaging bath mat according to claim 6, it is characterized in that, described supporting construction (2-1) is for being injection-moulded in the banded structure of scrim layer (3) bottom surface, banded structure stretches along orthogonal both direction close to each other, and the infall of every two supporting constructions (2-1) forms a node (2-3); The node (2-3) of described supporting construction (2-1) overlaps with the node (1-3) of the first anti-skid structure (1-1) and permeable layers bonds together; Second anti-skid structure (2-4) is arranged on the node (2-3) of supporting construction (2-1).
8. the composite bed anti-slip massaging bath mat according to any one of claim 1-7, is characterized in that, the locus of described supporting construction (2-1) and first anti-skid structure (1-1) of top layer (1) form complementation.
9. composite bed anti-slip massaging bath mat according to claim 1, is characterized in that, composite bed anti-slip massaging bath mat also comprises the edge pressing structure (4) being arranged at anti-slip massaging bath mat surrounding; Described edge pressing structure (4) and the first anti-skid structure (1-1) are fixedly connected with supporting construction (2-1) and one-body molded.
10. composite bed anti-slip massaging bath mat according to claim 1, is characterized in that, scrim layer is individual layer screen cloth, Sandwich screen-cloth or 3D screen cloth.
11. composite bed anti-slip massaging bath mats according to claim 1, is characterized in that, the material of described top layer (1) and bottom (2) comprises any one in following material: PVC, PE, TPU, TPE, TPR, TPV, CPE.
12. composite bed anti-slip massaging bath mats according to claim 1, is characterized in that, composite bed anti-slip massaging bath mat has done surperficial UV process.
CN201520422096.0U 2015-06-17 2015-06-17 Composite bed antiskid massage is bathed and is filled up Active CN205072621U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106003557A (en) * 2016-05-09 2016-10-12 三门县熙家工艺品有限公司 Preparation method for antiskid floor mat
CN108814226A (en) * 2018-06-26 2018-11-16 芜湖东兴纺织品实业有限公司 A kind of non-slip mat
CN111938400A (en) * 2020-07-16 2020-11-17 黄丽婷 Rubber non-slip mat
CN112137379A (en) * 2020-09-14 2020-12-29 黄丽婷 Fastening type modularization rubber slipmat

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106003557A (en) * 2016-05-09 2016-10-12 三门县熙家工艺品有限公司 Preparation method for antiskid floor mat
CN108814226A (en) * 2018-06-26 2018-11-16 芜湖东兴纺织品实业有限公司 A kind of non-slip mat
CN111938400A (en) * 2020-07-16 2020-11-17 黄丽婷 Rubber non-slip mat
CN111938400B (en) * 2020-07-16 2022-07-12 苏州世珍橡塑有限公司 Rubber non-slip mat
CN112137379A (en) * 2020-09-14 2020-12-29 黄丽婷 Fastening type modularization rubber slipmat

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