CN202849050U - Preparation system of environmental-friendly sterile straw mattress - Google Patents
Preparation system of environmental-friendly sterile straw mattress Download PDFInfo
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- CN202849050U CN202849050U CN201220486419.9U CN201220486419U CN202849050U CN 202849050 U CN202849050 U CN 202849050U CN 201220486419 U CN201220486419 U CN 201220486419U CN 202849050 U CN202849050 U CN 202849050U
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Abstract
The utility model discloses a preparation system of an environmental-friendly sterile straw mattress. When the mattress is produced by means of the preparation system, raw materials enter the preparation system from a raw material feed device, and then enter a coarse opener to be mixed to achieve coarse loosening, then refined loosening is carried out on the raw materials by means of a refined opener, the raw materials are output to a drying oven which heats the raw materials so that coats of coat-core fibers with low melting points in the raw materials are melted and mixed and bonded with other raw materials to form a three-dimensional net structure, the raw material flowing out from a discharging outlet of the drying oven is cooled and rolled by means of a cold water roller to be shaped, the raw material after cooling and rolling is sheared and trimmed by means of a splitting machine, and then ultimate products are output. According to the preparation system, performance of the mattress is changed in physical methods, net laying, combing and other working procedures in a traditionally production process are eliminated, the produced environmental-friendly sterile straw mattress is natural, environmental-friendly and convenient to recycle, the surface of the mattress is smooth and enables people to feel comfortable, and preparation efficiency of the mattress is high.
Description
Technical field
The utility model relates to the preparing technical field of vegetable fibre board, a kind of insulation packing material as medical mattress, care appliance cushion, mattress, sofa cushion, filtering net etc. particularly, the preparation system of the aseptic straw mattress of environmental protection.
Background technology
---lapping------hot-forming---side cut of glue spraying that traditional mattress or cushion still use the bonding Petiolus Trachycarpi of a large amount of glue so far, and by plant fiber and the bonding moulded section of glue, the production technology of employing is substantially: shredding.This technique uses common equipment with the raw material shredding, manual lapping, and by artificial or machine glue spraying, it is molded afterwards every plate to be placed in the mould heat hot.Because containing a large amount of glue in the shaped article, contain formaldehyde, not environmental protection, and can not reclaim use.The easy change product quality of going mouldy of glue, and harder after the glue cooling, reduce product elasticity.
The utility model content
The purpose of this utility model is, the preparation system of the aseptic straw mattress of a kind of environmental protection is provided for the prior art defective, the product safety environmental protection, surfacing, the even thickness that utilize the utility model to produce are controlled, and owing to nothing in the process is added adhesives, product can conveniently be recycled.And preparation system equipment of the present utility model is few, the convenient and economical and efficient of assembling.
For achieving the above object, the technical scheme that the utility model is taked is: the preparation system of the aseptic straw mattress of a kind of environmental protection comprises raw material feeding unit, thick opener, refined opener, air compressor, baking oven, cold water roller and cutting machine;
Raw material enters preparation system from the raw material feeding unit, and enters thick opener by the raw material feeding unit, mixes in thick opener and realizes thick shredding; The discharging opening of thick opener connects the inlet point of refined opener, and refined opener carries out after the smart shredding raw material being exported in the baking oven to raw material; Baking oven heats raw material, so that after the fusing of the skin of the low melting point core-skin fibre in the raw material, mix bonding with other raw materials, forms space network; Cold water roller is arranged at the discharging opening of baking oven, and the raw material that flows out from the baking oven discharging opening is cooled off roll extrusion, makes the raw material typing; Cutting machine connects cutting machine by transfer passage so that the raw material after the typing is transported in the cutting machine, cutting machine raw material is sheared and deburring after, the final products of output environmental protection aseptic straw mattress.
In the above-mentioned preparation system, raw material feeding unit, thick opener, refined opener, air compressor, baking oven, cold water roller and cutting machine all can adopt existing Related product; For improving the work efficiency of system, the quantity of raw material feeding unit can be set to more than 1, and the discharging opening of each raw material feeding unit connects respectively the inlet point of same thick opener.Each raw material feeding unit can feed respectively a kind of raw material, also can be about to simultaneously raw material be mixed when raw material feeds.
Based on above-mentioned preparation system, the aseptic straw mattress of environmental protection can be prepared according to following steps:
1). raw material feeding: with stalk, low melting point core-skin fibre and three-dimensional hollow fiber feeding fibre-opening unit having;
2). pre-shredding: the raw material to feeding mixes, and carries out pre-shredding, so that the poly-ester fibres that compacts in the raw material becomes loose;
3). smart shredding: the raw material after the pre-shredding is carried out smart shredding, with the raw material that is mixed and poly-ester fibres is more loose;
4). compression forming: the raw material after the smart shredding is compressed, so that raw material reticulates plate shape through air compressing;
5). baking molding: the raw material after the compression forming is inserted baking oven, the skin that is baked to the low melting point core-skin fibre thoroughly melts, and the fibre core of low melting point core-skin fibre, stalk and three-dimensional hollow fiber form are constant, so that after the fusing of the skin of low melting point core-skin fibre, mix bonding with other raw materials, so that raw material forms space network;
6). the cooling down typing: the raw material behind the baking molding is cooled off, and the roll extrusion typing;
7). deburring moulding: require the raw material after the cooling down typing is cut according to product size, and the edge that divides each single product that cuts out is repaired, to obtain the aseptic straw mattress of target environmental protection.
For so that the mattress product that finally obtains is more comfortable durable, above-mentioned steps 1) in, the proportioning of stalk, low melting point core-skin fibre and three-dimensional hollow fiber raw material is: 4:3:3.
Because the stalk fusing point is 700 ° in the raw material, the skin fusing point is 110 ° in the low melting point core-skin fibre, and the core fusing point is 250 °, and the three-dimensional hollow fiber fusing point is 250 °.After the raw material that mixes is imported into baking oven, for reaching: the skin of low melting point core-skin fibre thoroughly melts, and the fibre core of low melting point core-skin fibre, stalk and three-dimensional hollow fiber form are constant, so that after the fusing of the skin of low melting point core-skin fibre, mix bonding with other raw materials, so that raw material forms the effect of space network, in the utility model step 5), the oven temperature scope is: 160 °～200 °.
Further, baking oven is circulating-heating when baking, and inhales blowing down on the raw material on suction or the blowing down by control air-heater realization hot blast, so that the fusing of skin is comparatively thorough, the colloid after the skin fusing can better be mixed with other raw material and bond.
Beneficial effect
The whole production processs that utilize the utility model to carry out only utilize physical method to change the performance of product, do not add the stickers such as any glue, and the aseptic straw mattress natural environmental-protective of environmental protection of therefore producing makes things convenient for recycling;
Simultaneously, because the utility model utilizes feeding, thick shredding and smart shredding supervisor to finish the mixing of each raw material in preparation process, for follow-up raw material can reach the part material fusing in baking oven, so that other raw material is bondd by integral body, save lapping and combing operation in the conventional mattresses production process, improved the efficient of preparation, and the mattress product good integrity that obtains, surfacing, and can avoid the long-time phenomenon that unbalance stress, interlayer disengaging occur of using; And because the supporting role of three-dimensional hollow raw material, and the connection function of low-melting fiber, so that the mattress elastic performance is good, even thickness is adjustable, comfort level is high.
Further, owing to saved the operations such as lapping among traditional preparation method, combing, so the equipment in the corresponding preparation system also reduces, and each equipment all can utilize existing automation to control to realize job control, simple to operate, can greatly reduce the required manpower and materials of traditional mode of production flow process, improve production efficiency, reduce productive costs.
Description of drawings
Figure 1 shows that preparation system scheme drawing of the present utility model.
The specific embodiment
For content of the present utility model is become apparent more, be described further below in conjunction with the drawings and specific embodiments.
In conjunction with preparation system shown in Figure 1, the utility model aseptic straw mattress of environmental protection when using can be prepared according to following steps:
1). raw material feeding: with stalk, low melting point core-skin fibre and three-dimensional hollow fiber feeding fibre-opening unit having; The proportioning of each raw material can arrange as required, the utility model provide a kind of can be so that the more comfortable durable proportioning of the mattress product that finally obtains, the proportioning that is specially stalk, low melting point core-skin fibre and three-dimensional hollow fiber raw material is: 4:3:3.
The utility model is when using, and raw material enters in the preparation system through raw material feeding unit 1, and the quantity of raw material feeding unit 1 can be set to 1, and raw material namely mixes in feeding; In order to improve the efficient of production, a plurality of raw material feeding units 1 also can be set, difference or the various raw materials of mixing feeding.
2). pre-shredding: the raw material to feeding mixes, and carries out pre-shredding, so that the poly-ester fibres that compacts in the raw material becomes loose;
Pre-shredding is finished by the thick opener 2 shown in Fig. 1, and thick opener can make the poly-ester fibres that compacts in the raw material become loose, simultaneously also so that the raw material of different proportionings tentatively mix
Evenly.
3). smart shredding: the raw material after the pre-shredding is carried out smart shredding, with the raw material that is mixed and poly-ester fibres is more loose;
Smart shredding is finished by the refined opener 3 shown in Fig. 1, and its raw material after to pre-shredding carries out the secondary shredding, makes raw material become more loose and flexible, and it is more even that raw material is mixed, and enters afterwards next process.
4). compression forming: the raw material after the smart shredding is compressed, so that raw material reticulates plate shape through air compressing; Compression forming realizes by the compression-molding apparatus 4 shown in Fig. 1.
5). baking molding: the raw material after the compression forming is inserted baking oven 5, the skin that is baked to the low melting point core-skin fibre thoroughly melts, and the fibre core of low melting point core-skin fibre, stalk and three-dimensional hollow fiber form are constant, so that after the fusing of the skin of low melting point core-skin fibre, mix bonding with other raw materials, so that raw material forms space network; Because the stalk fusing point is 700 ° in the raw material, the skin fusing point is 110 ° in the low melting point core-skin fibre, and the core fusing point is 250 °, and the three-dimensional hollow fiber fusing point is 250 °; After the raw material that mixes was imported into baking oven 5, for reaching corresponding cured effect, the utility model arranged the oven temperature scope and is: 160 °～200 °.
And baking oven 5 is circulating-heating when baking, and inhales blowing down on the raw material on suction or the blowing down by control air-heater realization hot blast, so that the fusing of skin is comparatively thorough, the colloid after the skin fusing can better be mixed with other raw material and bond.
6). the cooling down typing: the raw material behind the baking molding is cooled off, and the roll extrusion typing; This step realizes by the cold water roller 6 shown in Fig. 1.Cold water roller 6 is arranged on the discharging opening of baking oven 5, and mixed uniformly space network is met the cooling down compression, and it is fixing to condense rapidly.Usually can be at baking oven discharging opening assembling 2-3 group cold water roller device, so that better typing forms just finished product.The thickness of mattress finished product can be set by the level height of regulating cold water roller device and baking oven delivery port.
7). deburring moulding: utilize the cutting machine 7 shown in Fig. 1 to realize, cutting machine 7 requires the raw material after the cooling down typing is cut according to product size, and the edge of each single product of minute cutting out repaired, to obtain the aseptic straw mattress of target environmental protection.
The case of implementation described in the utility model only is better case study on implementation of the present utility model, is not to limit practical range of the present utility model.Be that all equivalences of doing according to the content of the utility model claim change and modification, all should be as technology category of the present utility model.
Claims (2)
1. the preparation system of the aseptic straw mattress of environmental protection is characterized in that, comprises raw material feeding unit, thick opener, refined opener, air compressor, baking oven, cold water roller and cutting machine;
Raw material enters preparation system from the raw material feeding unit, and enters thick opener by the raw material feeding unit, mixes in thick opener and realizes thick shredding; The discharging opening of thick opener connects the inlet point of refined opener, and refined opener carries out after the smart shredding raw material being exported in the baking oven to raw material; Baking oven heats raw material, so that after the fusing of the skin of the low melting point core-skin fibre in the raw material, mix bonding with other raw materials, forms space network; Cold water roller is arranged at the discharging opening of baking oven, and the raw material that flows out from the baking oven discharging opening is cooled off roll extrusion, makes the raw material typing; Cutting machine connects cutting machine by transfer passage so that the raw material after the typing is transported in the cutting machine, cutting machine raw material is sheared and deburring after, the final products of output environmental protection aseptic straw mattress.
2. preparation system according to claim 1 is characterized in that, the quantity of described raw material feeding unit is more than 1, and the discharging opening of each raw material feeding unit connects respectively the inlet point of same thick opener.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220486419.9U CN202849050U (en) | 2012-09-21 | 2012-09-21 | Preparation system of environmental-friendly sterile straw mattress |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220486419.9U CN202849050U (en) | 2012-09-21 | 2012-09-21 | Preparation system of environmental-friendly sterile straw mattress |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202849050U true CN202849050U (en) | 2013-04-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201220486419.9U Expired - Lifetime CN202849050U (en) | 2012-09-21 | 2012-09-21 | Preparation system of environmental-friendly sterile straw mattress |
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| CN (1) | CN202849050U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102897703A (en) * | 2012-09-21 | 2013-01-30 | 左洪运 | Preparation method and preparation system of environment-friendly sterile straw mattress |
| CN110200444A (en) * | 2019-06-18 | 2019-09-06 | 浙江安吉美佳琪家居用品有限公司 | Semi-automatic sping mattress production technology |
-
2012
- 2012-09-21 CN CN201220486419.9U patent/CN202849050U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102897703A (en) * | 2012-09-21 | 2013-01-30 | 左洪运 | Preparation method and preparation system of environment-friendly sterile straw mattress |
| CN110200444A (en) * | 2019-06-18 | 2019-09-06 | 浙江安吉美佳琪家居用品有限公司 | Semi-automatic sping mattress production technology |
| CN110200444B (en) * | 2019-06-18 | 2021-07-02 | 广东科优韵智能家居有限公司 | Semi-automatic spring mattress production process |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: JIANGSU BAIJIALI NEW MATERIAL TECHNOLOGY CO.,LTD. Assignor: Zuo Hongyun Contract record no.: 2015320010061 Denomination of utility model: Preparation system of environmental-friendly sterile straw mattress Granted publication date: 20130403 License type: Exclusive License Record date: 20150513 |
|
| LICC | Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20220402 Address after: 215000 Chenglin Road, Xinjing village, Yangcheng Lake ecological leisure tourism resort, Xiangcheng District, Suzhou City, Jiangsu Province Patentee after: JIANGSU BAIJIALI NEW MATERIAL TECHNOLOGY CO.,LTD. Address before: 215000 No. 18, Fuzhou Road, Yangchenghu Town, Xiangcheng District, Suzhou City, Jiangsu Province Patentee before: Zuo Hongyun |
|
| TR01 | Transfer of patent right | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130403 |
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| CX01 | Expiry of patent term |