CN106782084B - Method for manufacturing crystal simulation screen - Google Patents
Method for manufacturing crystal simulation screen Download PDFInfo
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- CN106782084B CN106782084B CN201710072192.0A CN201710072192A CN106782084B CN 106782084 B CN106782084 B CN 106782084B CN 201710072192 A CN201710072192 A CN 201710072192A CN 106782084 B CN106782084 B CN 106782084B
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- glue
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- simulation screen
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
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- Theoretical Computer Science (AREA)
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- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention belongs to the technical field of manufacturing of simulation screens, and particularly relates to a manufacturing method of a crystal simulation screen, which comprises the following steps: (1) blanking according to a design drawing, and preparing a bottom plate; (2) printing patterns on the bottom plate according to a design drawing; (3) punching on a bottom plate according to positioning points, attaching the transparent film to the bottom plate, and forming a blind hole by using a film pressing machine to form a film; (4) carrying out glue dripping treatment on the bottom plate; the crystal simulation screen adopts the surface crystal glue compounding technology to form protection on the surface of the bottom plate, so that the crystal simulation screen has the advantages of oil resistance, dust resistance, sun resistance, light weight, environmental protection, attractive appearance and the like.
Description
Technical Field
The invention belongs to the technical field of manufacturing of simulation screens, and particularly relates to a manufacturing method of a crystal simulation screen.
Background
The analog screen is used as an important analog display device in the industrial field, and has been widely applied to a system dispatching monitoring center in the public utilities and related fields. The intelligent display system can display the working parameters and the running state of the field equipment in real time and timely, truly and comprehensively reflect the running state of the system equipment to scheduling personnel. In some systems with relatively frequent equipment change, due to the limitation of a computer display, if the operation simulation display is performed or the monitoring of the operation states of a plurality of pictures and a plurality of parameters is performed by the single computer display, the expected effect is difficult to achieve, so that an operator is difficult to macroscopically master the condition of a controlled system.
The existing bottom plate of the simulation screen is made of metal materials, and a silk-screen or etching process is used, so that the surface is not attractive, dust is easy to exist, oil is not prevented, the simulation screen is not durable, and the patterns can fall off after a long time.
Some bottom plates adopt organic glass, a back carving process is used, only simple line patterns can be completed, gradual change of the patterns cannot be achieved, the cost is high, and the efficiency is low.
And the lamp position hole in the existing simulation screen needs to use a metal fixing sleeve and light-emitting diode colloidal particles, so that the cost and the working procedure are additionally increased.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a manufacturing method of a crystal simulation screen, so that the display effect is improved.
The invention is realized in this way, a method for manufacturing a crystal simulation screen, comprising the following steps:
(1) blanking according to a design drawing, and preparing a bottom plate;
(2) printing patterns on the bottom plate according to a design drawing;
(3) punching on a bottom plate according to positioning points, attaching the transparent film to the bottom plate, and forming a blind hole by using a film pressing machine to form a film;
(4) carrying out glue dripping treatment on the bottom plate;
the glue dripping treatment steps are as follows: and uniformly stirring the AB glue to form crystal glue, pouring the crystal glue on the bottom plate, brushing the crystal glue flat, and inspecting, trimming and packaging after the crystal glue is solidified.
Further, the punching treatment comprises drilling, hole repairing, hole expanding and fillet repairing.
Further, in the step (2), a pattern is printed on the base plate or the transparent film using a UV machine.
Further, the mixing ratio of the AB glue is as follows: the glue B is 3:1, and the stirring time is 30-120 seconds; the total weight after mixing is not higher than 500 g.
Further, before the step (3), the surface of the soleplate is treated to be clean and dry.
Further, in the glue dripping treatment step, the crystal glue is brushed on the surface of the bottom plate while pouring the crystal glue.
Furthermore, the environment temperature for curing the crystal glue is controlled to be 25-30 ℃, and the curing time is 15-20 hours.
Further, the bottom plate material is the plastic-aluminum composite board, the plastic-aluminum composite board includes the core, the core both sides are equipped with the polymer and bond the rete, the polymer bonds the rete outside and is equipped with anti rust coating, the anti rust coating outside is equipped with first chemical treatment layer, the chemical treatment layer outside is equipped with the aluminium sheet layer, the aluminium sheet layer outside is equipped with the second chemical treatment layer, one of them the second chemical treatment layer outside is equipped with protective coating, another the second chemical treatment layer outside is equipped with bottom surface coating, transparent coating and protective film layer in proper order.
Further, the core material is polyethylene or a flame-retardant polyethylene material.
Further, the bottom surface coating is made of polyurethane materials, and the surface coating and the transparent coating are made of fluorocarbon or polyester materials.
Compared with the prior art, the invention has the beneficial effects that: the crystal simulation screen adopts the surface crystal glue compounding technology to form protection on the surface of the bottom plate, so that the crystal simulation screen has the advantages of oil resistance, dust resistance, sun resistance, light weight, environmental protection, attractive appearance and the like. Especially, the designed pattern can be manufactured, so that the technical effect of 'what you see is what you get' is achieved, the process saves the metal fixing sleeve and the LED colloidal particles, and the cost is reduced. In addition, the bottom plate material has the advantages of light weight, good rigidity, strong composite fastness, wind pressure resistance, shock resistance, sound insulation and heat insulation, and has the effects of safety, no toxicity and fire resistance, and the coating of the bottom plate is durable.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
A manufacturing method of a crystal simulation screen comprises the following steps:
(1) blanking according to a design drawing, and preparing a bottom plate;
(2) printing patterns on the bottom plate according to a design drawing;
(3) punching on a bottom plate according to positioning points, attaching the transparent film to the bottom plate, and forming a blind hole by using a film pressing machine to form a film;
(4) carrying out glue dripping treatment on the bottom plate;
the glue dripping treatment steps are as follows: and uniformly stirring the AB glue to form crystal glue, pouring the crystal glue on the bottom plate, brushing the crystal glue flat, and inspecting, trimming and packaging after the crystal glue is solidified.
The specific embodiment is as follows: according to the mechanical drawing provided by a customer, the required pattern is converted through software processing, the positioning hole is calculated, and then the specific production process is combined to modify and shape. And (4) printing patterns on a bottom plate or a transparent film by using a UV machine according to the requirements of the size of a customer. Drilling holes, repairing the holes, expanding the holes, trimming round corners and the like on the printed bottom plate (or sticking the printed transparent film on the bottom plate), and then forming blind holes on the transparent film of the film pressing machine.
And then, carrying out glue dripping treatment on the bottom plate: the mixing proportion of the AB glue is as follows: the glue B is 3:1, the glue B is weighed and then combined together, the mixture is fully stirred (the glue B must be fully, uniformly and without dead angles), the stirring time is not too long (the stirring time is determined according to the temperature, the temperature is high, the stirring time is short, the glue B is 30 seconds to 60 seconds in summer and 120 seconds in winter), the glue B is poured out of a container immediately after being uniformly stirred (the residual liquid is poured out, or the residual liquid is used next time), and the stirring weight is not more than 500 g each time;
the bottom plates must be dry, some bottom plates need to be scrubbed by alcohol, and the bottom plates are wetted after scrubbing, so that the bottom plates need to be scrubbed well before manufacturing, and the bottom plates are dry. If no condition exists, the cleaning is preferably not carried out by alcohol, the cleaning is carried out by clean dustless cloth, the cleaning is carried out by alcohol on the local part, and the part is dried by a blower after the cleaning.
In order to achieve the best effect, the bottom plate can be wiped once by using dust-free cloth to dip the crystal glue which is stirred firstly, then the mixed crystal glue is poured onto the bottom plate and brushed by using a brush, the glue can be leveled, and the bubbles can disappear in about 30 minutes. If the glue is poured directly onto the base plate, large areas of bubbles may appear, which is a physical reaction between the glue and the base plate. The phenomenon can be solved by wiping the bottom plate with the AB glue which is prepared by firstly stirring the dust-free cloth dipping points once. The method with simple operation is that the bottom plate is brushed once by the hairbrush while the well-adjusted glue is poured.
The glue dripping operation environment needs ventilation and drying to avoid skin contact, the operation temperature is best at 25-30 ℃, and the higher the curing temperature is, the faster the curing speed is; about 20 hours at 25 ℃, about 15 hours at 30 ℃, about 12 hours at 35 ℃, about 40 ℃ and 9 hours at 40 ℃, about 40 hours at 20 ℃ and about 3 days at 15 ℃, and the temperature difference is not too large in the curing process.
The crystal simulation screen adopts the surface crystal glue compounding technology to form protection on the surface of the bottom plate, so that the crystal simulation screen has the advantages of oil resistance, dust resistance, sun resistance, light weight, environmental protection and the like. Especially, the designed pattern can be manufactured, so that the technical effect of 'what you see is what you get' is achieved, the process saves the metal fixing sleeve and the LED colloidal particles, and the cost is reduced.
The bottom plate material is aluminum-plastic composite panel, aluminum-plastic composite panel includes the core, the core both sides are equipped with the polymer and bond the rete, the polymer bonds the rete outside and is equipped with anti rust coating, the anti rust coating outside is equipped with first chemical treatment layer, the chemical treatment layer outside is equipped with the aluminum sheet layer, the aluminum sheet layer outside is equipped with the second chemical treatment layer, one of them second chemical treatment layer outside is equipped with protective coating, another second chemical treatment layer outside is equipped with primer coat, surface coating, transparent coating and protective film layer in proper order. The core material is polyethylene or flame-retardant polyethylene material. The bottom surface coating is made of polyurethane material, and the surface coating and the transparent coating are made of fluorocarbon or polyester material.
The bottom plate material has the advantages of light weight, good rigidity and strong composite fastness, has the advantages of wind pressure resistance, shock resistance, sound insulation and heat insulation, and also has the effects of safety, no toxicity and fire resistance, and the coating of the bottom plate is durable.
The thickness of the bottom plate is thicker than the height of the diode head so as to reduce the problem of halo of the light-emitting diode.
The invention is applied to the field of industrial kilns, replaces the traditional process, improves the overall effect of a kiln control cabinet and becomes a bright point in a control system.
The foregoing is a description of the present invention, and those skilled in the art will recognize that there are variations in the embodiments and applications of the concepts disclosed herein, and accordingly, the disclosure is not intended to limit the invention.
Claims (10)
1. A manufacturing method of a crystal simulation screen is characterized by comprising the following steps:
(1) blanking according to a design drawing, and preparing a bottom plate;
(2) printing patterns on the bottom plate according to a design drawing;
(3) punching on a bottom plate according to positioning points, attaching the transparent film to the bottom plate, and forming a blind hole by using a film pressing machine to form a film;
(4) carrying out glue dripping treatment on the bottom plate;
the glue dripping treatment steps are as follows: mix the AB glue into crystal glue, will crystal glue is poured on the bottom plate, then brush crystal glue flat, take crystal glue solidification back, the inspection deburring packing can "be revised as" the processing step of dripping glue is: the bottom plate of the AB glue which is stirred in advance is completely wiped once or the bottom plate is brushed once by a hairbrush while the mixed glue is poured, then the mixed crystal glue is poured onto the bottom plate and brushed by the hairbrush, and the glue can be leveled.
2. The method for manufacturing the crystal simulation screen according to claim 1, wherein the method comprises the following steps: the punching treatment comprises drilling, hole repairing, hole expanding and fillet repairing.
3. The method for manufacturing the crystal simulation screen according to claim 1, wherein the method comprises the following steps: the thickness of the bottom plate is larger than the height of the diode head.
4. The method for manufacturing the crystal simulation screen according to claim 1, wherein the method comprises the following steps: the mixing proportion of the AB glue is as follows: the glue B is 3:1, and the stirring time is 30-120 seconds; the total weight after mixing is not higher than 500 g.
5. The method for manufacturing the crystal simulation screen according to claim 1, wherein the method comprises the following steps: before the step (3), the surface of the soleplate is treated to be clean and dry.
6. The method for manufacturing the crystal simulation screen according to claim 1, wherein the method comprises the following steps: and in the glue dripping treatment step, the crystal glue is brushed on the surface of the bottom plate while pouring the crystal glue.
7. The method for manufacturing the crystal simulation screen according to claim 1, wherein the method comprises the following steps: the environment temperature for curing the crystal glue is controlled to be 25-30 ℃, and the curing time is 15-20 hours.
8. The method for manufacturing the crystal simulation screen according to claim 1, wherein the method comprises the following steps: the base plate material is aluminum-plastic composite panel, aluminum-plastic composite panel includes the core, the core both sides are equipped with the polymer and bond the rete, the polymer bonds the rete outside and is equipped with anti-rust coating, the anti-rust coating outside is equipped with first chemical treatment layer, the chemical treatment layer outside is equipped with the aluminum sheet layer, the aluminum sheet layer outside is equipped with the second chemical treatment layer, one of them the second chemical treatment layer outside is equipped with protective coating, another the second chemical treatment layer outside is equipped with primer coat, surface coating, clear coat and protective film layer in proper order.
9. The method for manufacturing the crystal simulation screen according to claim 8, wherein the method comprises the following steps: the core material is polyethylene or flame-retardant polyethylene material.
10. The method for manufacturing the crystal simulation screen according to claim 8, wherein the method comprises the following steps: the bottom surface coating is made of polyurethane materials, and the surface coating and the transparent coating are made of fluorocarbon or polyester materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710072192.0A CN106782084B (en) | 2017-02-09 | 2017-02-09 | Method for manufacturing crystal simulation screen |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710072192.0A CN106782084B (en) | 2017-02-09 | 2017-02-09 | Method for manufacturing crystal simulation screen |
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| Publication Number | Publication Date |
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| CN106782084A CN106782084A (en) | 2017-05-31 |
| CN106782084B true CN106782084B (en) | 2020-06-30 |
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| CN201710072192.0A Active CN106782084B (en) | 2017-02-09 | 2017-02-09 | Method for manufacturing crystal simulation screen |
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Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11282363A (en) * | 1998-03-26 | 1999-10-15 | Mitsubishi Chemical Corp | Filter for plasma display panel |
| CN102306323A (en) * | 2011-07-12 | 2012-01-04 | 深圳市卡的智能科技有限公司 | Crystal adhesive-dripping card and preparation method thereof |
| CN203150017U (en) * | 2013-01-25 | 2013-08-21 | 长园共创电力安全技术股份有限公司 | Mosaic mimic screen with spliced frame |
| CN104720203A (en) * | 2015-04-01 | 2015-06-24 | 东莞市昊诺五金有限公司 | Belt fastener crystal arc-shaped face manufacturing technology |
| CN205314439U (en) * | 2016-01-13 | 2016-06-15 | 深圳市开拓者滴胶有限公司 | Three -dimensional quartzy glue dripping mosaic wall ornamental material |
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