CN106779519B - Terminal crimping mould tracking information management system for automobile wire harness - Google Patents
Terminal crimping mould tracking information management system for automobile wire harness Download PDFInfo
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- CN106779519B CN106779519B CN201610999405.XA CN201610999405A CN106779519B CN 106779519 B CN106779519 B CN 106779519B CN 201610999405 A CN201610999405 A CN 201610999405A CN 106779519 B CN106779519 B CN 106779519B
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- 238000002788 crimping Methods 0.000 title claims abstract description 48
- 238000003860 storage Methods 0.000 claims description 16
- 238000012423 maintenance Methods 0.000 claims description 8
- 230000002457 bidirectional effect Effects 0.000 claims description 6
- 238000004891 communication Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 230000007306 turnover Effects 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000004140 cleaning Methods 0.000 description 2
- 239000000284 extract Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
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- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
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- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The invention discloses a terminal crimping die tracking information management system for an automobile wire harness, which comprises a die center unit, a plurality of field units and a public database, wherein the die center unit comprises a die PC terminal, a collection device I, an input device, a memory I, a display module, a library position bar code database and a report unit. The invention can not only manage the stock position information of the in-stock crimping dies, but also record and track the feedback, display and management of the acceptance sending, die use address, application time and return reminding information of each pair of out-stock crimping dies, is convenient for die center managers to timely recover and adjust the crimping dies, improves the turnover rate and the application frequency of the crimping dies, reduces the idle time of the crimping dies and reduces the number of the dies.
Description
Technical Field
The invention belongs to the technical field of automobile wire harness part manufacturing, and particularly relates to a terminal crimping mold tracking information management system for an automobile wire harness.
Background
At present, in the production and manufacturing process of automobile wire harnesses, operators take crimping dies out of a warehouse from a die center according to requirements of station boards, the dies which are not used any more at the current station cannot be returned to the die center after operation is finished, meanwhile, operators at other stations also need the crimping dies of the type, however, due to poor information feedback, managers at the die center do not know the type, the number, the leading person and other information of the released crimping dies, the die center always displays the crimping dies without the type, and waiting waste of staff is caused; therefore, a plurality of crimping dies for crimping the same type terminal are needed, so that the die purchasing cost is increased, the total number of dies in the center of the die is increased, the storage space is increased, the management is inconvenient, the turnover rate and the utilization rate of a single set of dies are low, the labor efficiency is reduced, and the manufacturing cost of the wire harness is increased.
Disclosure of Invention
The invention aims to solve the technical problems of disordered management of the existing die, low turnover rate and utilization rate of the die, low labor rate and high manufacturing cost of wire harnesses, thereby providing a tracking information management system of the terminal crimping die for the automobile wire harnesses, which can manage the in-warehouse state information and the in-warehouse and out-warehouse information of the terminal crimping die, not only managing the warehouse position information of the in-warehouse crimping die, but also recording and tracking the feedback, display and management of the acceptance sending, die use address, application time and return reminding information of each pair of out-warehouse crimping dies, facilitating the timely recovery and adjustment of the crimping die by a die center manager, improving the turnover rate and application frequency of the crimping die, reducing the idle time of the crimping die and reducing the number of the dies.
In order to achieve the technical purpose, the technical scheme adopted by the invention is as follows:
the utility model provides a terminal crimping mould tracking information management system for car wiring harness, includes mould central unit, a plurality of field unit and public database, and mould central unit includes mould PC terminal, collection equipment I, input device, memory I, display module, storehouse position bar code database and report form unit.
And the acquisition equipment I is used for acquiring the employee ID card, the die bar code and the storage position bar code. And the input equipment is used for inputting the state of the mould when the mould is returned.
And the memory I is used for storing the equipment of the mold receiving and ex-warehouse time, the mold receiving person information, the returning time and the returning state.
The display module is used for displaying the storage condition and the use condition of the die in real time.
And the storage position bar code database is used for storing equipment for storing bar codes of the storage positions of the molds.
The acquisition equipment I and the input equipment are respectively connected with the input end of the mold PC terminal, the memory I and the library position bar code database are respectively connected with the mold PC terminal in a bidirectional mode, and the display module and the report unit are respectively connected with the output end of the mold PC terminal.
The field unit comprises a station PC terminal, a collecting device II, an alarm unit, an application address database and a memory II.
And the acquisition equipment II is used for acquiring the bar codes of the application stations of the molds.
And the alarm unit is used for reminding the leaders of returning the equipment in time.
The application address database is used for storing equipment of the application address of the mold.
And the memory II is used for storing the equipment of the waiting application time, the starting installation time, the station application ending time and the station returning waiting time after application.
The acquisition equipment II is connected with the input end of the station PC terminal, the alarm unit is connected with the output end of the station PC terminal, and the application address database and the memory II are respectively in bidirectional connection with the station PC terminal; the public database comprises an ID card database and a mould information database; the public database is bidirectionally connected with a mould PC terminal of the mould center unit and a station PC terminal of the field unit; and the mould PC terminal is connected with each station PC terminal through a communication line, and the station PC terminals are connected in parallel.
The common database also includes an MES manufacturing system.
The acquisition equipment I comprises an ID card reader and a code scanning gun. The ID card reader is used for reading the ID card of the employee. The code scanning gun is used for reading the mold bar code attached to the mold and the storage position bar code of the mold storage position.
The input device is a keyboard and a mouse. When the die is returned, the returning state of the die needs to be recorded, wherein the die state refers to whether the die is damaged or not, whether the die is in poor pressure joint or not, whether stains exist or not, and whether maintenance and cleaning are needed or not when the die is returned and stored.
The display module is an LED display screen.
The report unit comprises a mould crimping frequency report, an application station information report, a mould maintenance history report, a mould inventory information report, a spare part report, a mould receiving information report and a receiving person information report.
And the acquisition equipment II is a code scanning gun.
The application address database comprises an address of an automatic wire-off crimping machine, an address of a semi-automatic crimping station, an address of die maintenance and repair and an address of stopping waiting after the die is taken out of a warehouse.
The ID card reader of the die center unit of the invention adopts ID card information of a user and transmits the ID card information to the die PC terminal, and the die PC terminal calls corresponding information from the ID card library of the public database. The code scanning gun is a wireless or wired code scanning gun, a mold bar code and a library position bar code are scanned and transmitted to the mold PC terminal, the mold PC terminal calls corresponding mold information from a mold bar code library in a public database and obtains corresponding library position information from a basic database, the mold PC terminal correlates the called information with each other, and the time in time called from a time module of the mold PC terminal is taken as the mold ex-warehouse time and is stored in the memory I. After a leading person leads a mould to a field unit, a code scanning gun of the field unit is used for scanning an application station bar code and transmitting the application station bar code to a station PC terminal, the station PC terminal extracts a corresponding application station address from an application address library, the station PC terminal calls time during operation from a time module of the station PC terminal, a counter of the station PC terminal records the crimping times of the mould, the crimping times, the processing application station address and the operation time are stored in a memory II and uploaded to the mould PC terminal, the mould PC terminal stores received information in a memory I, and the mould PC terminal integrates the information in the memory I to form a report and outputs the report to a report unit and displays the report on a display module. And the timer of the mould PC terminal ensures that when the leading person does not return the mould within the set time, the mould PC terminal sends a command to the station PC terminal, and the station PC terminal controls the alarm unit to warn the leading person and remind the leading person to return in time. The invention can not only manage the stock position information of the in-stock crimping dies, but also record and track the feedback, display and management of the acceptance sending, die use address, application time and return reminding information of each pair of out-stock crimping dies, is convenient for die center managers to timely recover and adjust the crimping dies, improves the turnover rate and the application frequency of the crimping dies, reduces the idle time of the crimping dies and reduces the number of the dies.
Drawings
Fig. 1 is a schematic block diagram of the present invention.
Detailed Description
As shown in fig. 1, a terminal crimping mold tracking information management system for an automobile wire harness comprises a mold center unit, a plurality of field units and a public database, wherein the mold center unit comprises a mold PC terminal, a collection device i, an input device, a memory i, a display module, a basic database and a report unit. The report unit comprises a mould crimping frequency report, an application station information report, a mould maintenance history report, a mould inventory information report, a spare part report, a mould receiving information report and a receiving person information report.
And the acquisition equipment I is used for acquiring the employee ID card, the die bar code and the storage position bar code. The acquisition equipment I comprises an ID card reader and a code scanning gun. The ID card reader is used for reading the ID card of the employee. The code scanning gun is used for reading the mold bar code attached to the mold and the storage position bar code of the mold storage position.
The input device is a keyboard and a mouse. When the die is returned, the returning state of the die needs to be recorded, wherein the die state refers to whether the die is damaged or not, whether the die is in poor pressure joint or not, whether stains exist or not, and whether maintenance and cleaning are needed or not when the die is returned and stored. And the equipment is used for recording the state of the mold when the mold is returned.
And the memory I is used for storing the equipment of the mold receiving and ex-warehouse time, the mold receiving person information, the returning time and the returning state.
The display module is an LED display screen and is used for displaying the storage condition and the use condition of the die in real time.
And the storage position bar code database is used for storing equipment for storing bar codes of the storage positions of the molds.
The acquisition equipment I and the input equipment are respectively connected with the input end of the mold PC terminal, the memory I and the basic database are respectively connected with the mold PC terminal in a bidirectional mode, and the display module and the report unit are respectively connected with the output end of the mold PC terminal.
The field unit comprises a station PC terminal, a collecting device II, an alarm unit, an application address database and a memory II. The application address database comprises an address of an automatic wire-off crimping machine, an address of a semi-automatic crimping station, an address of die maintenance and repair and an address of stopping waiting after the die is taken out of a warehouse.
And the acquisition equipment II is a code scanning gun and is used for acquiring the station bar codes applied to the molds.
And the alarm unit is used for reminding the leaders of returning the equipment in time.
The application address database is used for storing equipment of the application address of the mold.
And the memory II is used for storing the equipment of the waiting application time, the starting installation time, the station application ending time and the station returning waiting time after application.
The acquisition equipment II is connected with the input end of the station PC terminal, the alarm unit is connected with the output end of the station PC terminal, and the application address database and the memory II are respectively in bidirectional connection with the station PC terminal.
The public database comprises an ID card database and a mould bar code database; the public database is bidirectionally connected with a mould PC terminal of the mould center unit and a station PC terminal of the field unit; and the mould PC terminal is connected with each station PC terminal through a communication line, and the station PC terminals are connected in parallel.
The invention is based on an MES manufacturing system, can run based on an MES server, and provides services based on a mobile memory and a PC end when necessary. The ID card reader of the mold center unit takes ID card information of a lead person and transmits the ID card information to the mold PC terminal, and the mold PC terminal calls corresponding information from an ID card library of a public database. The code scanning gun is a wireless or wired code scanning gun, a mold bar code and a library position bar code are scanned and transmitted to the mold PC terminal, the mold PC terminal calls corresponding mold information from a mold bar code library in a public database and obtains corresponding library position information from a basic database, the mold PC terminal correlates the called information with each other, and the time in time called from a time module of the mold PC terminal is taken as the mold ex-warehouse time and is stored in the memory I. After a leading person leads a mould to a field unit, a code scanning gun of the field unit is used for scanning an application station bar code and transmitting the application station bar code to a station PC terminal, the station PC terminal extracts a corresponding application station address from an application address library, the station PC terminal calls time during operation from a time module of the station PC terminal, a counter of the station PC terminal records the crimping times of the mould, the crimping times, the processing application station address and the operation time are stored in a memory II and uploaded to the mould PC terminal, the mould PC terminal stores received information in a memory I, the mould PC terminal integrates the information in the memory I to form a report, the report is output to a report unit and is displayed on a display module in real time, and the report can be printed by connecting external equipment. And the die PC terminal compares the die crimping times in the memory I with a set value, and when the set value is reached, the die PC terminal reminds warehouse personnel to maintain the die. And the timer of the mould PC terminal ensures that when the leading person does not return the mould within the set time, the mould PC terminal sends a command to the station PC terminal, and the station PC terminal controls the alarm unit to warn the leading person and remind the leading person to return in time.
Claims (5)
1. The utility model provides a terminal crimping mould tracking information management system for car wiring harness which characterized in that: the system comprises a mold center unit, a plurality of field units and a public database, wherein the mold center unit comprises a mold PC terminal, a collection device I, an input device, a memory I, a display module, a library position bar code database and a report unit; the acquisition equipment I is respectively matched with the employee ID card, the die bar code and the library position bar code, the acquisition equipment I and the input equipment are both connected with the input end of the die PC terminal, the memory I and the library position bar code database are respectively in bidirectional connection with the die PC terminal, and the display module and the report unit are respectively connected with the output end of the die PC terminal; the storage position bar code database comprises bar codes of mold storage positions;
the storage I is used for storing the die receiving and delivery time, the die receiving person information, the returning time and the returning state;
the field unit comprises a station PC terminal, a collection device II, an alarm unit, an application address database and a memory II, wherein the collection device II is matched with a mold application station bar code, the collection device II is connected with the input end of the station PC terminal, the alarm unit is connected with the output end of the station PC terminal, and the application address database and the memory II are respectively connected with the station PC terminal in a bidirectional mode; the application address database comprises a mold application address;
the public database comprises an operating equipment ID address database and a mould bar code database; the public database is bidirectionally connected with a mould PC terminal of the mould center unit and a station PC terminal of the field unit; the mould PC terminal is connected with each station PC terminal through a communication line, and the station PC terminals are connected in parallel;
the memory II is used for storing the application waiting time, the installation starting time, the station application ending time and the station return waiting time after application of the mold;
the report unit comprises a mould crimping frequency report, an application station information report, a mould maintenance history report, a mould inventory information report, a spare part report, a mould receiving information report and a receiving person information report;
the application address database comprises an address of an automatic wire-off crimping machine, an address of a semi-automatic crimping station, an address of die maintenance and an address of stopping waiting after the die is taken out of a warehouse, and is used for storing the die application address.
2. The terminal crimping die tracking information management system for an automobile wire harness according to claim 1, characterized in that: the acquisition equipment I comprises an ID card reader and a code scanning gun.
3. The terminal crimping die tracking information management system for an automobile wire harness according to claim 1, characterized in that: the input device is a keyboard and a mouse.
4. The terminal crimping die tracking information management system for an automobile wire harness according to claim 1, characterized in that: the display module is an LED display screen.
5. The terminal crimping die tracking information management system for an automobile wire harness according to claim 1, characterized in that: and the acquisition equipment II is a code scanning gun.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610999405.XA CN106779519B (en) | 2016-11-14 | 2016-11-14 | Terminal crimping mould tracking information management system for automobile wire harness |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610999405.XA CN106779519B (en) | 2016-11-14 | 2016-11-14 | Terminal crimping mould tracking information management system for automobile wire harness |
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| Publication Number | Publication Date |
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| CN106779519A CN106779519A (en) | 2017-05-31 |
| CN106779519B true CN106779519B (en) | 2020-09-29 |
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| CN201610999405.XA Active CN106779519B (en) | 2016-11-14 | 2016-11-14 | Terminal crimping mould tracking information management system for automobile wire harness |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010015440A (en) * | 2008-07-04 | 2010-01-21 | Arrk Corp | Data management apparatus, method and system |
| CN101825882A (en) * | 2009-03-06 | 2010-09-08 | 鸿富锦精密工业（深圳）有限公司 | Mould management system and method |
| CN203276341U (en) * | 2013-02-20 | 2013-11-06 | 青岛海尔机器人有限公司 | Mold management system |
| CN205210942U (en) * | 2015-12-14 | 2016-05-04 | 中国南方电网有限责任公司调峰调频发电公司天生桥水力发电总厂 | Electric power multiplexer utensil management system |
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2016
- 2016-11-14 CN CN201610999405.XA patent/CN106779519B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010015440A (en) * | 2008-07-04 | 2010-01-21 | Arrk Corp | Data management apparatus, method and system |
| CN101825882A (en) * | 2009-03-06 | 2010-09-08 | 鸿富锦精密工业（深圳）有限公司 | Mould management system and method |
| CN203276341U (en) * | 2013-02-20 | 2013-11-06 | 青岛海尔机器人有限公司 | Mold management system |
| CN205210942U (en) * | 2015-12-14 | 2016-05-04 | 中国南方电网有限责任公司调峰调频发电公司天生桥水力发电总厂 | Electric power multiplexer utensil management system |
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| CN106779519A (en) | 2017-05-31 |
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