CN106767558A - A kind of decoupled identification method of guide rail basal plane straightness error - Google Patents

A kind of decoupled identification method of guide rail basal plane straightness error Download PDF

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CN106767558A
CN106767558A CN201710187911.3A CN201710187911A CN106767558A CN 106767558 A CN106767558 A CN 106767558A CN 201710187911 A CN201710187911 A CN 201710187911A CN 106767558 A CN106767558 A CN 106767558A
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guide rail
centerdot
straightness
laser
displacement sensor
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CN106767558B (en
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刘红奇
钟学敏
李斌
毛新勇
常浩
彭芳瑜
蒋朝琨
杨小龙
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Huazhong University of Science and Technology
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/26Measuring arrangements characterised by the use of optical techniques for measuring angles or tapers; for testing the alignment of axes
    • G01B11/27Measuring arrangements characterised by the use of optical techniques for measuring angles or tapers; for testing the alignment of axes for testing the alignment of axes

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Abstract

本发明公开了一种导轨基面直线度误差的解耦辨识方法,其通过使用激光干涉仪测量标准量块滑动时的直线度误差和角度误差及激光位移传感器测量的示数误差,并基于旋量理论表达各部分的运动,通过误差解耦的数据处理方法,最终计算出导轨基面的直线度误差值,以此实现测量精密导轨基面直线度误差的目的,具有精确的优点和一定可行性,可用于数控机床生产质量检测分析或机床精度分析的研究。

The invention discloses a decoupling identification method for the straightness error of the base surface of the guide rail, which uses a laser interferometer to measure the straightness error and angle error when the standard gauge block slides and the display error measured by the laser displacement sensor, and based on the rotation Quantitative theory expresses the movement of each part, and finally calculates the straightness error value of the base surface of the guide rail through the data processing method of error decoupling, so as to realize the purpose of measuring the straightness error of the base surface of the precision guide rail, which has the advantages of accuracy and certain feasibility It can be used in the research of CNC machine tool production quality detection analysis or machine tool precision analysis.

Description

一种导轨基面直线度误差的解耦辨识方法A decoupling identification method for straightness error of guide rail base surface

技术领域technical field

发明属于数控机床几何误差研究领域,更具体地,涉及一种导轨基面直线度误差的解耦辨识方法。The invention belongs to the field of geometric error research of numerical control machine tools, and more specifically relates to a decoupling identification method for the straightness error of a base surface of a guide rail.

背景技术Background technique

目前测量机床几何误差的仪器和工具主要有激光干涉仪、量尺、水平仪、准直仪和千分表等,激光干涉仪主要用来测量数控机床移动副的定位误差、直线度、角度误差、垂直度等,但较少应用于装配的导轨测量中,因为其测量耗时且成本较高,且使用传统的测量工具即可满足使用要求。水平仪和千分表可用于导轨装配中直线度和角度的测量,并以测量的结果为标准,对装配进行调整或对导轨基面进行刮研。准直仪适用于工厂中快速测量装配后导轨的直线度误差,效率较高且使用方便。At present, the instruments and tools for measuring the geometric error of machine tools mainly include laser interferometer, measuring ruler, level meter, collimator and dial gauge, etc. Laser interferometer is mainly used to measure the positioning error, straightness, angle error, Verticality, etc., but it is rarely used in the measurement of assembly rails, because its measurement is time-consuming and costly, and the use of traditional measurement tools can meet the requirements. The spirit level and dial indicator can be used to measure the straightness and angle in the guide rail assembly, and use the measurement results as a standard to adjust the assembly or scrape the base surface of the guide rail. The collimator is suitable for quickly measuring the straightness error of the assembled guide rail in the factory, with high efficiency and convenient use.

2001年日本学者Eiji Shamoto等采用干涉仪测量搭建了液压导轨副的测量实验平台,用有限元分析方法研究了液压导轨中油膜厚度及作用力对导轨直线度的影响大小。2007年加拿大的学者T.O.Ekinci等研究了导轨滑块上的角度误差与直线度误差的关系,采用了量尺和激光干涉仪搭建了实验平台,研究此关系与两滑块之间的距离与导轨基面轮廓波长比值的定量关系。2016年西安交大的Jun Zha等进一步考虑了静力学模型分析了液压导轨直线度精度,采用激光干涉仪进行测量数据进行验证。前人的研究中多是考虑导轨滑块的运动直线度误差中的关系,并进行了大量研究,而导轨基面本身直线度误差的测量并未具体论述。In 2001, Japanese scholar Eiji Shamoto and others used interferometer measurement to build a measurement experiment platform for hydraulic guide rail pairs, and used finite element analysis to study the influence of oil film thickness and force on the straightness of guide rails in hydraulic guide rails. In 2007, Canadian scholar T.O.Ekinci et al. studied the relationship between the angular error and the straightness error on the guide rail slider. They used a scale and a laser interferometer to build an experimental platform to study the relationship between the distance between the two sliders and the guide rail. Quantitative relationship of the wavelength ratio of the basal profile. In 2016, Jun Zha of Xi'an Jiaotong University further considered the static model to analyze the straightness accuracy of the hydraulic guide rail, and used the laser interferometer to measure the data for verification. Most of the previous studies considered the relationship between the straightness error of the guide rail slider, and a lot of research was done, but the measurement of the straightness error of the base surface of the guide rail itself was not discussed in detail.

针对导轨基面的直线度测量,目前机床厂绝大多数采用的是千分表和水平仪,精度不高且会引入其它不必要的误差。针对目前存在的问题,为了研究高精度测量导轨基面的直线度的方法,需要在目前条件下,提出合理的测试手段,并给出导轨基面直线度误差测量的解耦辨识方法。For the straightness measurement of the base surface of the guide rail, most of the machine tool factories currently use dial gauges and level gauges, which are not accurate and will introduce other unnecessary errors. In view of the existing problems, in order to study the method of measuring the straightness of the guide rail base surface with high precision, it is necessary to propose a reasonable test method under the current conditions, and give a decoupling identification method for the straightness error measurement of the guide rail base surface.

发明内容Contents of the invention

针对现有技术的以上缺陷或改进需求,本发明提供了一种精确辨识机床导轨基面直线度误差的方法,其目的在于计算出导轨基面直线度误差的精确值,由此解决机床领域导轨基面直线度误差难以精确测量与获取的技术问题。In view of the above defects or improvement needs of the prior art, the present invention provides a method for accurately identifying the straightness error of the base surface of the machine tool guide rail. The technical problem that the straightness error of the base surface is difficult to accurately measure and obtain.

为实现上述目的,本发明提出了一种导轨基面直线度误差的解耦辨识方法,包括如下步骤:In order to achieve the above object, the present invention proposes a decoupling identification method for the straightness error of the base surface of the guide rail, which includes the following steps:

(1)搭建测量平台:(1) Build a measurement platform:

将激光干涉仪的激光头安装在待测量的导轨一侧,激光干涉仪反射镜安装于标准量块顶部且朝向激光头设置,激光位移传感器安装在标准量块上且位于标准量块后侧;将标准量块平放在待测量的导轨基面上;Install the laser head of the laser interferometer on the side of the guide rail to be measured, the laser interferometer reflector is installed on the top of the standard gauge block and set towards the laser head, and the laser displacement sensor is installed on the standard gauge block and located on the back side of the standard gauge block; Place the standard gauge block flat on the base surface of the guide rail to be measured;

(2)测量获取初始参数:(2) Measure and obtain initial parameters:

使标准量块紧靠导轨待测量面,移动标准量块,每移动到一个位置,记录此位置的激光干涉仪测量结果和激光位移传感器测量结果ylx;激光干涉仪测量结果包括标准量块运动时的角度偏差中的俯仰角偏差εzx、滚动角偏差εxx,以及综合直线度误差δysx;激光位移传感器起始点示数ylx0Make the standard gauge block close to the surface to be measured on the guide rail, move the standard gauge block, and record the measurement result of the laser interferometer and the measurement result of the laser displacement sensor y lx at each position; the measurement result of the laser interferometer includes the movement of the standard gauge block The pitch angle deviation ε zx , the roll angle deviation ε xx , and the comprehensive straightness error δ ysx in the angular deviation at the time; the starting point indication of the laser displacement sensor y lx0 ;

(3)误差数据处理:(3) Error data processing:

以反射镜上的测量点P的起始位置p0作为全局坐标系零点,标准量块前进方向为X轴,竖直向上为Y轴,通过右手法则确定Z轴;Take the initial position p0 of the measurement point P on the mirror as the zero point of the global coordinate system, the forward direction of the standard gauge block is the X axis, and the vertical upward is the Y axis, and the Z axis is determined by the right-hand rule;

根据激光干涉仪测得的反射镜的综合直线度误差δysx,推导得到标准量块上某一点的直线度偏差δyx;根据推导得到的δyx和步骤(2)测量得到的εzx、εxx建立激光位移传感器的运动模型,进而得到激光位移传感器的直线度偏差δylxAccording to the comprehensive straightness error δ ysx of the mirror measured by the laser interferometer, the straightness deviation δ yx of a certain point on the standard gauge block is derived; according to the derived δ yx and the measured ε zx , ε xx establishes the motion model of the laser displacement sensor, and then obtains the straightness deviation δ ylx of the laser displacement sensor;

根据激光位移传感器测量结果ylx、激光位移传感器起始点示数ylx0和激光位移传感器的直线度偏差δylx,计算得到导轨基面的直线度误差δygxAccording to the measurement result y lx of the laser displacement sensor, the starting point indication y lx0 of the laser displacement sensor and the straightness deviation δ ylx of the laser displacement sensor, the straightness error δ ygx of the base surface of the guide rail is calculated.

进一步地,步骤(3)具体数据处理过程如下:Further, the specific data processing process of step (3) is as follows:

激光干涉仪反射镜上的测量点为P,其初始位置为p0,p0在x方向上移动时的实际位置pxa表达式如下:The measurement point on the laser interferometer mirror is P, its initial position is p 0 , and the actual position p xa when p 0 moves in the x direction is expressed as follows:

其中,初始位置p0表达式如下:Among them, the expression of the initial position p 0 is as follows:

p0=[xp0,yp0,zp0,1]T (2)p 0 =[x p0 ,y p0 ,z p0 ,1] T (2)

xp0,yp0,zp0是p0在X、Y、Z三个方向上的坐标值;x p0 , y p0 , z p0 are the coordinate values of p 0 in the X, Y, and Z directions;

为旋量表达的沿X方向平移的变换矩阵; is the transformation matrix translated along the X direction expressed by the screw;

为旋量表达的沿直线度误差Y方向平移的变换矩阵; is the transformation matrix expressed by the screw along the Y direction translation of the straightness error;

为旋量表达的沿X方向转动的变换矩阵; is the transformation matrix that rotates along the X direction expressed by the screw;

为旋量表达的沿Z方向转动的变换矩阵; is the transformation matrix that rotates along the Z direction expressed by the screw;

假设:Assumptions:

pxa=[xxpa,yxpa,zxpa,1]T (3)p xa =[x xpa ,y xpa ,z xpa ,1] T (3)

其中,xxpa,yxpa,zxpa是pxa在X、Y、Z三个方向上的坐标值,Among them, x xpa , y xpa , z xpa are the coordinate values of p xa in the X, Y, and Z directions,

则综合直线度误差δysxThen the comprehensive straightness error δ ysx :

δysx=yxpa-yp0 (4)δ ysx = y xpa -y p0 (4)

其中,in,

yxpa=yp0yx-zp0sinεxx+xp0sinεzx (6)y xpa =y p0yx -z p0 sinε xx +x p0 sinε zx (6)

这样,根据(4)(6)得到:In this way, according to (4) (6):

δysx=δyx-zp0sinεxx+xp0sinεzx (7)δ ysx = δ yx -z p0 sinε xx +x p0 sinε zx (7)

从而有:Thus there are:

δyx=δysx+zp0sinεxx-xp0sinεzx (8)δ yx = δ ysx + z p0 sinε xx -x p0 sinε zx (8)

同理,激光位移传感器测量点Q,其起始位置q0为:Similarly, the laser displacement sensor measures point Q, and its starting position q0 is :

q0=[0,yq0,0,1]T (9)q 0 =[0,y q0 ,0,1] T (9)

其中,yq0是q0在Y方向上的坐标值;Among them, y q0 is the coordinate value of q 0 in the Y direction;

点Q在X方向移动时实际位置qxa为:When the point Q moves in the X direction, the actual position q xa is:

qxa=[xxqa,yxqa,zxqa,1]T (10)q xa =[x xqa ,y xqa ,z xqa ,1] T (10)

其中xxqa,yxqa,zxqa为qxa在XYZ三个方向上的坐标值,有Among them, x xqa , y xqa , z xqa are the coordinate values of q xa in the three directions of XYZ, and there are

并且,激光位移传感器的直线度偏差δylx为:And, the straightness deviation δ ylx of the laser displacement sensor is:

δylx=yxqa-yq0 (12)δ ylx = y xqa -y q0 (12)

与(7)同理可得,Similar to (7), it can be obtained that

δylx=δyx-zq0sinεxx+xq0sinεzx (13)δ ylx = δ yx -z q0 sinε xx +x q0 sinε zx (13)

并且,导轨基面的直线度误差δygx为:And, the straightness error δ ygx of the base surface of the guide rail is:

δygx=ylx-ylx0ylx (14)δ ygx = y lx - y lx0 - δ ylx (14)

将(13)代入(14)即可得到Substitute (13) into (14) to get

δygx=ylx-ylx0yx+zq0sinεxx-xq0sinεzx (15)δ ygx = y lx -y lx0yx +z q0 sinε xx -x q0 sinε zx (15)

继续将(8)代入(15),得到Continue substituting (8) into (15) to get

δygx=ylx-ylx0ysx+(xp0-xq0)sinεzx+(zq0-zp0)sinεxx (17)δ ygx =y lx -y lx0ysx +(x p0 -x q0 )sinε zx +(z q0 -z p0 )sinε xx (17)

其中,δysx、εzx、εxx通过激光干涉仪测量得到,ylx、ylx0通过激光位移传感器示数读取得到,xp0、xq0、zq0、zp0均为已知参数,即可以根据公式(17)计算得到导轨基面直线度误差δygx的精确数值。Among them, δ ysx , ε zx , ε xx are measured by laser interferometer, y lx , y lx0 are read by laser displacement sensor reading, x p0 , x q0 , z q0 , z p0 are all known parameters, namely The precise value of the straightness error δ ygx of the base surface of the guide rail can be calculated according to formula (17).

进一步地,步骤(1)中,激光干涉仪的反射镜通过磁力吸座与连接杆固定在量块上,反射镜角度可微调;激光位移传感器与其安装夹具通过螺钉固定在一起,然后将安装夹具通过强磁铁固定在量块上。Further, in step (1), the reflector of the laser interferometer is fixed on the gauge block through the magnetic suction seat and the connecting rod, and the angle of the reflector can be fine-tuned; the laser displacement sensor and its installation fixture are fixed together by screws, and then the installation fixture Fastened to the gauge block by strong magnets.

进一步地,将激光干涉仪的激光头固定在微动平台上,再安装在导轨一侧,通过微动平台调整激光头在X、Y、Z三个方向的位移,以调整激光干涉仪的光路准直。Further, the laser head of the laser interferometer is fixed on the micro-motion platform, and then installed on the side of the guide rail, and the displacement of the laser head in the three directions of X, Y, and Z is adjusted through the micro-motion platform to adjust the optical path of the laser interferometer collimation.

总体而言,本发明所构思的以上技术方案与现有技术相比,具有如下有益效果:本发明提出的机床精密导轨基面直线度误差的辨识方法,其通过使用激光干涉仪测量标准量块滑动时的直线度误差和角度误差及激光位移传感器测量的示数误差,并基于旋量理论表达各部分的运动,通过误差解耦的数据处理方法,最终计算出导轨基面的直线度误差值,以此实现测量精密导轨基面直线度误差的目的,具有精确的优点和一定可行性,可用于数控机床生产质量检测分析或机床精度分析的研究。Generally speaking, compared with the prior art, the above technical solution conceived by the present invention has the following beneficial effects: The method for identifying the straightness error of the base surface of the precision guide rail of the machine tool proposed by the present invention uses a laser interferometer to measure the standard gauge block The straightness error and angle error during sliding and the indication error measured by the laser displacement sensor, and the movement of each part are expressed based on the screw theory, and the straightness error value of the base surface of the guide rail is finally calculated by the data processing method of error decoupling , in order to achieve the purpose of measuring the straightness error of the base surface of the precision guide rail, which has the advantages of accuracy and certain feasibility, and can be used in the research of the production quality inspection and analysis of CNC machine tools or the analysis of machine tool accuracy.

附图说明Description of drawings

图1是本发明的一种基于激光测量的精密机床导轨基面直线度误差的解耦辨识方法的具体实施流程图;Fig. 1 is a specific implementation flow chart of the decoupling identification method of the straightness error of the guide rail base surface of a precision machine tool based on laser measurement according to the present invention;

图2是基于激光测量精密机床导轨基面直线度误差的测量平台安装原理图;Figure 2 is a schematic diagram of the installation of the measurement platform based on laser measurement of the straightness error of the base surface of the guide rail of the precision machine tool;

图3a是激光干涉仪测量的Y向直线度误差结果曲线;Figure 3a is the Y-direction straightness error result curve measured by the laser interferometer;

图3b是激光干涉仪测量的Z向角度误差结果曲线;Figure 3b is the result curve of the Z-direction angle error measured by the laser interferometer;

图3c是激光干涉仪测量的X向角度误差结果曲线;Figure 3c is the X-direction angle error result curve measured by the laser interferometer;

图3d是激光位移传感器示数结果曲线;Fig. 3d is the display result curve of the laser displacement sensor;

图4a是辨识的导轨基面Y向直线度误差结果曲线;Figure 4a is the result curve of the straightness error in the Y direction of the identified guide rail base surface;

图4b是将辨识的导轨基面Y向直线度误差端点归零后的结果曲线。Fig. 4b is the result curve after zeroing the end point of the straightness error of the Y direction of the identified guide rail base surface.

附图标记:Reference signs:

1-标准量块,2-干涉仪反射镜,3-连接杆,4-磁座,5-激光位移传感器,6-安装夹具,7-强磁铁。1-standard gauge block, 2-interferometer mirror, 3-connecting rod, 4-magnetic base, 5-laser displacement sensor, 6-installation fixture, 7-strong magnet.

具体实施方式detailed description

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。此外,下面所描述的本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。In order to make the object, technical solution and advantages of the present invention more clear, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below may be combined with each other as long as they do not constitute a conflict with each other.

下面所描述的即为本发明的一种具体实施方式,一种基于激光测量的精密机床导轨基面直线度误差的解耦辨识方法,该方法具体包括:What is described below is a specific embodiment of the present invention, a laser measurement-based decoupling identification method for the straightness error of the guide rail base surface of a precision machine tool. The method specifically includes:

(1)测量平台的搭建(1) Construction of the measurement platform

测量平台主要由两部分组成,基础部件和测量组件,如图2所示,基础部件包含导轨和标准量块1,将标准量块1平放在待测量的导轨基面上,通过量块来反映导轨基面的竖直直线度误差;测量组件包含激光干涉仪和激光位移传感器5组件,激光干涉仪的反射镜2通过磁座4与连接杆3固定在量块上,通过激光干涉仪测量量块在导轨面上移动时的直线度和角度误差等。将激光干涉仪的激光头通过微动平台安装在待测量的导轨一侧,激光干涉仪反射镜2安装于标准量块1顶部且朝向激光头设置,激光位移传感器5安装在标准量块1上且位于标准量块1前侧;激光位移传感器5与其安装夹具6通过螺钉固定在一起,然后将夹具6吸附在强磁铁7上,磁铁7再通过磁力固定在量块上。这样当量块在导轨基面上移动时,就可以同时通过激光干涉仪和激光位移传感器5反映其移动的相应误差项,并最终辨识出精密导轨的直线度误差。The measurement platform is mainly composed of two parts, the basic component and the measurement component. As shown in Figure 2, the basic component includes a guide rail and a standard gauge block 1. The standard gauge block 1 is placed flat on the base surface of the guide rail to be measured, and the Reflect the vertical straightness error of the base surface of the guide rail; the measurement component includes a laser interferometer and a laser displacement sensor 5 components, the mirror 2 of the laser interferometer is fixed on the gauge block through the magnetic base 4 and the connecting rod 3, and is measured by the laser interferometer Straightness and angle errors when the gauge block moves on the guide rail surface. Install the laser head of the laser interferometer on the side of the guide rail to be measured through the micro-movement platform, the laser interferometer mirror 2 is installed on the top of the standard gauge block 1 and is set facing the laser head, and the laser displacement sensor 5 is installed on the standard gauge block 1 And it is located on the front side of the standard gauge block 1; the laser displacement sensor 5 and its installation fixture 6 are fixed together by screws, and then the fixture 6 is adsorbed on the strong magnet 7, and the magnet 7 is then magnetically fixed on the gauge block. In this way, when the equivalent block moves on the base surface of the guide rail, the corresponding error term of its movement can be reflected by the laser interferometer and the laser displacement sensor 5 at the same time, and finally the straightness error of the precision guide rail can be identified.

其它部件安装说明:将激光干涉仪激光头放在微动平台上,再安装在导轨一侧,可通过微动平台调整3个垂直方向的位移,以调整激光干涉仪的光路准直。并安装好温度和湿度传感器5,以补偿环境温度、湿度和材料温度对测量结果的影响。激光位移传感器5可调整安装位置和角度,使其处于最合适的测量范围之内。Installation instructions for other components: Put the laser head of the laser interferometer on the micro-motion platform, and then install it on the side of the guide rail. The displacement in three vertical directions can be adjusted through the micro-motion platform to adjust the optical path alignment of the laser interferometer. And the temperature and humidity sensor 5 is installed to compensate the influence of ambient temperature, humidity and material temperature on the measurement result. The laser displacement sensor 5 can adjust the installation position and angle, so that it is within the most suitable measurement range.

(2)导轨基面测量数据的采集:(2) Acquisition of measurement data of the base surface of the guide rail:

搭建好测量平台后,通电使激光干涉仪和激光位移传感器5预热,调整好激光干涉仪的测量光路,确认激光位移传感器5示数正常显示,以标准量块1的长度作为步长,并根据行程设置激光干涉仪的测量参数,激光干涉仪在起始点示数归零并记录下起始点位移传感器5示数值,每次移动量块长度的步长,并据此在导轨上标记出每次量块移动到的位置。开始移动量块,移动到指定位置后触发激光干涉仪控制器,控制器会自动采集数据,并记录下此时位移传感器5的示数,多次重复直到行程终点测量结束。移动量块时要注意紧贴导轨侧面并不要触动磁力吸座与强磁铁7。这样就采集到了所需要的数据。After the measurement platform is built, turn on the power to preheat the laser interferometer and laser displacement sensor 5, adjust the measurement optical path of the laser interferometer, confirm that the display of the laser displacement sensor 5 is normal, and use the length of the standard gauge block 1 as the step size, and Set the measurement parameters of the laser interferometer according to the stroke. The laser interferometer returns to zero at the starting point and records the value of the displacement sensor 5 at the starting point. Each time the step length of the gauge block is moved, and each step is marked on the guide rail accordingly. The position the secondary gauge moves to. Start to move the gauge block, and trigger the laser interferometer controller after moving to the designated position. The controller will automatically collect data and record the indication of the displacement sensor 5 at this time, and repeat it many times until the end of the stroke measurement is completed. When moving the gauge block, pay attention to sticking to the side of the guide rail and not touching the magnetic suction seat and the strong magnet 7. In this way, the required data is collected.

需要注意的是,此测量平台采用的激光干涉仪一次可测量6项移动副的几何误差,故移动一个全程可采集到所需要的数据。如果采用的是传统的激光干涉仪如雷尼绍XL80,则需要多次安装不同镜组,并多次重复测量,以得到所需要的全部误差项。因本发明暂未使用此类干涉仪,故不作进一步说明。It should be noted that the laser interferometer used in this measurement platform can measure the geometric errors of 6 moving pairs at a time, so the required data can be collected by moving a whole journey. If a traditional laser interferometer such as Renishaw XL80 is used, it is necessary to install different mirror groups multiple times and repeat the measurement many times to obtain all the required error terms. Since this type of interferometer is not used in the present invention, no further description is given.

(3)数据的处理:(3) Data processing:

导轨基面一般采用刮削铲平的方式进行精度调整,精度较高,但常用测量数据融入了多种误差因素的影响,忽略这些因素影响,会带来测量精度的损失。本专利根据此测量平台测量方式引入的误差,主要有标准量块1运动时的直线度偏差δyx和角度偏差中的俯仰角偏差εzx、滚动角偏差εxx,这三项误差会引入较大的测量误差。故增加激光干涉仪测量,可得到角度偏差εzx、εxx和综合直线度误差δysx,根据刚体空间运动的性质,任何刚体在空间的运动可转换为刚体上一点的移动与绕此点的转动。据此,根据机器人运动学中的旋量理论,来精确表达量块与位移传感器5的运动,以测量起始点作为全局坐标系零点,坐标轴方向定义如图2所示,量块运动的位移为x。首先表达量块上固连的激光干涉仪反射镜2的综合直线度误差δysx,推导得到绕量块上一点的直线度偏差δyx,其次根据推导的直线度偏差δyx和测量得到的角度偏差量εzx、εxx建立传感器5的运动模型,进而得到传感器5的直线度偏差δylx,最后根据传感器5测量示数结果ylx、传感器5起始点示数ylx0和传感器5的直线度偏差δylx,计算得到传感器5测量位置导轨基面的直线度误差δygxThe base surface of the guide rail is generally adjusted by scraping and flattening, which has high precision. However, the commonly used measurement data incorporates the influence of various error factors. Ignoring the influence of these factors will lead to the loss of measurement accuracy. The errors introduced in this patent according to the measurement method of this measuring platform mainly include the straightness deviation δ yx when the standard gauge block 1 moves, and the pitch angle deviation ε zx and roll angle deviation ε xx in the angular deviation. These three errors will introduce relatively large Large measurement errors. Therefore, by adding laser interferometer measurement, the angular deviation ε zx , ε xx and the comprehensive straightness error δ ysx can be obtained. According to the properties of rigid body space motion, the motion of any rigid body in space can be converted into the movement of a point on the rigid body and the movement around this point. turn. Accordingly, according to the screw theory in robot kinematics, the movement of the gauge block and the displacement sensor 5 is accurately expressed, and the starting point of measurement is taken as the zero point of the global coordinate system. The direction of the coordinate axes is defined as shown in Figure 2. The displacement of the gauge block motion for x. First express the comprehensive straightness error δ ysx of the laser interferometer mirror 2 fixed on the gauge block, and derive the straightness deviation δ yx around a point on the gauge block, and secondly, according to the derived straightness deviation δ yx and the measured angle The deviations ε zx and ε xx establish the motion model of the sensor 5, and then obtain the straightness deviation δ ylx of the sensor 5, and finally measure the reading result y lx of the sensor 5, the reading y lx0 of the starting point of the sensor 5 and the straightness of the sensor 5 The deviation δ ylx is calculated to obtain the straightness error δ ygx of the base surface of the guide rail at the position measured by the sensor 5 .

具体数据处理过程如下:The specific data processing process is as follows:

如图所示,测量y方向的直线度,所求解的直线度也为y方向的直线度,坐标系方向如图所示。As shown in the figure, measure the straightness in the y direction, and the straightness obtained is also the straightness in the y direction, and the direction of the coordinate system is shown in the figure.

激光干涉仪反射镜上的测量点为P,其初始位置为p0The measurement point on the mirror of the laser interferometer is P, and its initial position is p 0 ,

其中,in,

初始位置p0为:The initial position p 0 is:

p0=[xp0,yp0,zp0,1]T (2)p 0 =[x p0 ,y p0 ,z p0 ,1] T (2)

其中,xp0,yp0,zp0是p0在X、Y、Z三个方向上的坐标值;Among them, x p0 , y p0 , z p0 are the coordinate values of p 0 in the three directions of X, Y, and Z;

pxa为初始位置p0在X方向上移动时的实际位置;p xa is the actual position when the initial position p 0 moves in the X direction;

为旋量表达的沿X方向平移的变换矩阵; is the transformation matrix translated along the X direction expressed by the screw;

为旋量表达的沿直线度误差Y方向平移的变换矩阵; is the transformation matrix expressed by the screw along the Y direction translation of the straightness error;

为旋量表达的沿X方向转动的变换矩阵; is the transformation matrix that rotates along the X direction expressed by the screw;

为旋量表达的沿Z方向转动的变换矩阵。 is the transformation matrix expressed by the screw along the Z direction.

假设suppose

pxa=[xxpa,yxpa,zxpa,1]T (3)p xa =[x xpa ,y xpa ,z xpa ,1] T (3)

其中,xxpa,yxpa,zxpa是pxa在X、Y、Z三个方向上的坐标值,Among them, x xpa , y xpa , z xpa are the coordinate values of p xa in the X, Y, and Z directions,

则综合直线度误差δysx为:Then the comprehensive straightness error δ ysx is:

δysx=yxpa-yp0 (4)δ ysx = y xpa -y p0 (4)

其中,in,

yxpa=yp0cosεxxcosεzxyxcosεxxcosεzx-zp0cosεzxsinεxx+xp0sinεzx (5)y xpa =y p0 cosε xx cosε zxyx cosε xx cosε zx -z p0 cosε zx sinε xx +x p0 sinε zx (5)

上试中的极小误差项可简化,即得到The minimal error term in the above test can be simplified, that is,

yxpa=yp0yx-zp0sinεxx+xp0sinεzx (6)y xpa =y p0yx -z p0 sinε xx +x p0 sinε zx (6)

这样,根据(4)(6)可计算得到In this way, according to (4) (6) can be calculated

δysx=δyx-zp0sinεxx+xp0sinεzx (7)δ ysx = δ yx -z p0 sinε xx +x p0 sinε zx (7)

从而有thus have

δyx=δysx+zp0sinεxx-xp0sinεzx (8)δ yx = δ ysx + z p0 sinε xx -x p0 sinε zx (8)

同样,位移传感器测量头上的点为Q,其起始位置q0Similarly, the point on the measuring head of the displacement sensor is Q, and its starting position q 0 is

q0=[0,yq0,0,1]T (9)q 0 =[0,y q0 ,0,1] T (9)

其中,yq0是q0在Y方向上的坐标值;Among them, y q0 is the coordinate value of q 0 in the Y direction;

点Q在x方向移动时实际位置为:The actual position of point Q when moving in the x direction is:

qxa=[xxqa,yxqa,zxqa,1]T (10)q xa =[x xqa ,y xqa ,z xqa ,1] T (10)

其中xxqa,yxqa,zxqa为qxa在XYZ三个方向上的坐标值,有Among them, x xqa , y xqa , z xqa are the coordinate values of q xa in the three directions of XYZ, and there are

并且有and have

δylx=yxqa-yq0 (12)δ ylx = y xqa -y q0 (12)

与(7)同理可得,Similar to (7), it can be obtained that

δylx=δyx-zq0sinεxx+xq0sinεzx (13)δ ylx = δ yx -z q0 sinε xx +x q0 sinε zx (13)

导轨基面的直线度误差Straightness error of guide rail base surface

δygx=ylx-ylx0ylx (14)δ ygx = y lx - y lx0 - δ ylx (14)

将(13)代入(14)即可得到Substitute (13) into (14) to get

δygx=ylx-ylx0yx+zq0sinεxx-xq0sinεzx (15)δ ygx = y lx -y lx0yx +z q0 sinε xx -x q0 sinε zx (15)

继续将(8)代入(15),得到Continue substituting (8) into (15) to get

δygx=ylx-ylx0ysx-zp0sinεxx+xp0sinεzx+zq0sinεxx-xq0sinεzx (16)δ ygx =y lx -y lx0ysx -z p0 sinε xx +x p0 sinε zx +z q0 sinε xx -x q0 sinε zx (16)

化简为Simplified to

δygx=ylx-ylx0ysx+(xp0-xq0)sinεzx+(zq0-zp0)sinεxx (17)δ ygx =y lx -y lx0ysx +(x p0 -x q0 )sinε zx +(z q0 -z p0 )sinε xx (17)

据此,通过干涉仪测量得到相应直线度误差δysx和俯仰角偏差εzx、滚动角偏差εxx,及位移传感器示数ylx、ylx0,加上固定的已知参数xp0、xq0、zq0、zp0,即可以计算得到机床导轨基面直线度误差δygx的精确数值。Accordingly, the corresponding straightness error δ ysx , pitch angle deviation ε zx , roll angle deviation ε xx , and displacement sensor readings y lx , y lx0 , plus fixed known parameters x p0 , x q0 are obtained through interferometer measurement , z q0 , z p0 , that is, the exact value of the straightness error δ ygx of the base surface of the machine tool guide rail can be calculated.

上述各个步骤如图1所示。The above steps are shown in Figure 1.

作为一个应用实例,采用如上方法进行测量,得到的数据结果曲线如图3。采用以上数据处理方法得到的结果曲线如图4。As an application example, the above method is used for measurement, and the obtained data result curve is shown in Figure 3. The result curve obtained by the above data processing method is shown in Fig. 4 .

根据前人的研究成果,导轨基面的直线度常呈现一定的类正弦波形,具有一定的波长。从图4的结果曲线上看,符合上述研究成果,说明本发明的方法具有可行性,但本发明并不局限于此实例。According to previous research results, the straightness of the base surface of the guide rail often presents a certain sinusoidal waveform with a certain wavelength. From the result curve in Fig. 4, it is consistent with the above-mentioned research results, indicating that the method of the present invention is feasible, but the present invention is not limited to this example.

本发明方法能够辨识出精密机床导轨基面直线度误差,适合于数控机床生产质量检测分析或机床精度分析的研究。The method of the invention can identify the straightness error of the base surface of the guide rail of the precision machine tool, and is suitable for the research on the detection and analysis of the production quality of the numerical control machine tool or the precision analysis of the machine tool.

本领域的技术人员容易理解,以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。Those skilled in the art can easily understand that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention, All should be included within the protection scope of the present invention.

Claims (4)

1. A decoupling identification method for guide rail base plane straightness errors is characterized by comprising the following steps:
(1) building a measuring platform:
installing a laser head of a laser interferometer on one side of a guide rail to be measured, installing a reflecting mirror of the laser interferometer on the top of the standard gauge block and arranging the reflecting mirror towards the laser head, and installing a laser displacement sensor on the standard gauge block and positioned on the front side of the standard gauge block; horizontally placing the standard gauge block on a guide rail base surface to be measured;
(2) measuring and obtaining initial parameters:
the standard gauge block is made to abut against the surface to be measured of the guide rail, the standard gauge block is moved, and when the standard gauge block moves to a position, the measurement result of the laser interferometer and the measurement result y of the laser displacement sensor at the position are recordedlx(ii) a The measurement result of the laser interferometer comprises a pitch angle deviation in angle deviations when the standard gauge block moveszxDeviation of roll anglexxAnd combined straightness errorysx(ii) a Initial point index y of laser displacement sensorlx0
(3) And (3) error data processing:
with a starting position P of a measuring point P on the mirror0As a zero point of a global coordinate system, the advancing direction of the standard gauge block is an X axis, the vertical direction is an upward Y axis, and a Z axis is determined by a right-hand rule;
according to the comprehensive straightness error of the reflecting mirror measured by the laser interferometerysxDeriving the straightness deviation of a certain point on the standard gauge blockyx(ii) a Derived fromyxAnd measured in step (2)zxxxEstablishing a motion model of the laser displacement sensor to further obtain the straightness deviation of the laser displacement sensorylx
According to the measurement result y of the laser displacement sensorlxInitial point indication y of laser displacement sensorlx0Deviation from straightness of laser displacement sensorylxAnd calculating to obtain the straightness error of the base surface of the guide railygx
2. The decoupling identification method for the straightness error of the guide rail base surface according to claim 1, wherein the specific data processing process in the step (3) is as follows:
the measuring point on the reflecting mirror of the laser interferometer is P, and the initial position is P0,p0Actual position p when moving in the x-directionxaThe expression is as follows:
p x a = e ξ ^ ϵ z x · ϵ z x · e ξ ^ ϵ x x · ϵ x x · e ξ ^ δ y x · δ y x · e ξ ^ X · x · p 0 - - - ( 1 )
wherein the initial position p0The expression is as follows:
p0=[xp0,yp0,zp0,1]T(2)
xp0,yp0,zp0is p0Coordinate values in X, Y, Z three directions;
a transformation matrix translated in the X direction expressed as a quantum;
a transformation matrix for translation along the straightness error Y direction expressed in terms of a vector;
a transformation matrix rotated in the X direction expressed as a rotation;
a transformation matrix for rotation in the Z direction expressed in terms of a rotation;
suppose that:
pxa=[xxpa,yxpa,zxpa,1]T(3)
wherein x isxpa,yxpa,zxpaIs pxaThe coordinate values in the three directions of X, Y, Z,
then the resultant straightness errorysx
ysx=yxpa-yp0(4)
Wherein,
yxpa=yp0+yx-zp0sinxx+xp0sinzx(6)
thus, according to (4) (6), there are obtained:
ysxyx-zp0sinxx+xp0sinzx(7)
thus, there are:
yxysx+zp0sinxx-xp0sinzx(8)
similarly, the laser displacement sensor measures the point Q, its starting position Q0Comprises the following steps:
q0=[0,yq0,0,1]T(9)
wherein, yq0Is q0Coordinate values in the Y direction;
actual position Q when point Q moves in the X directionxaComprises the following steps:
qxa=[xxqa,yxqa,zxqa,1]T(10)
wherein xxqa,yxqa,zxqaIs qxaAt X, Y, Z, there are coordinate values
q x a = e ξ ^ ϵ z x · ϵ z x · e ξ ^ ϵ x x · ϵ x x · e ξ ^ δ y x · δ y x · e ξ ^ X · x · q 0 - - - ( 11 )
And, the straightness deviation of the laser displacement sensorylxComprises the following steps:
ylx=yxqa-yq0(12)
the same principle as that of (7) can be obtained,
ylxyx-zq0sinxx+xq0sinzx(13)
and, straightness error of the guide rail base surfaceygxComprises the following steps:
ygx=ylx-ylx0-ylx(14)
substituting (13) into (14) to obtain
ygx=ylx-ylx0-yx+zq0sinxx-xq0sinzx(15)
Continuing to substitute (8) into (15) to obtain
ygx=ylx-ylx0-ysx+(xp0-xq0)sinzx+(zq0-zp0)sinxx(17)
Wherein,ysxzxxxmeasured by a laser interferometer to obtain ylx、ylx0Obtained by reading the readings of a laser displacement sensor, xp0、xq0、zq0、zp0All the parameters are known, namely the straightness error of the guide rail base surface can be obtained by calculation according to the formula (17)ygxThe exact numerical value of (c).
3. The decoupling identification method for the straightness error of the base surface of the guide rail as claimed in claim 1 or 2, wherein in the step (1), the reflecting mirror of the laser interferometer is fixed on the gauge block through a magnetic suction seat and a connecting rod, and the angle of the reflecting mirror can be finely adjusted; the laser displacement sensor and the mounting clamp thereof are fixed together through screws, and then the mounting clamp is fixed on the gauge block through a strong magnet.
4. The decoupling identification method for the straightness error of the guide rail base surface according to claim 1 or 2, wherein: a laser head of the laser interferometer is fixed on the micro-motion platform and then is arranged on one side of the guide rail, and the micro-motion platform is used for adjusting the displacement of the laser head in X, Y, Z three directions so as to adjust the light path collimation of the laser interferometer.
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CN109269422A (en) * 2018-11-16 2019-01-25 厦门大学 A kind of experimental method and device of the check and correction of dot laser displacement sensor error
CN110440721A (en) * 2019-08-19 2019-11-12 天津商业大学 A kind of three-dimensional mobile platform movement angle error rapid measurement device and method
CN110482351A (en) * 2019-08-05 2019-11-22 南京理工大学 One kind is with straightness of elevator guide rail detection system and method
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CN114690707A (en) * 2021-12-01 2022-07-01 南京工业大学 A method of geometric synthesis error identification of linear axis of CNC forming gear grinding machine based on improved BP neural network
CN116086360A (en) * 2023-04-11 2023-05-09 季华实验室 Straightness error separation device and straightness error separation method for large-stroke OLED (organic light emitting diode) ink-jet printer
CN117685877A (en) * 2023-10-30 2024-03-12 常州市大成真空技术有限公司 Error influence factor analysis method of measuring device and measuring device
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CN110440721A (en) * 2019-08-19 2019-11-12 天津商业大学 A kind of three-dimensional mobile platform movement angle error rapid measurement device and method
CN110794765A (en) * 2019-11-20 2020-02-14 重庆大学 Machine tool geometric error coupling decoupling measurement method
CN110794765B (en) * 2019-11-20 2021-02-26 重庆大学 Machine tool geometric error coupling decoupling measurement method
CN112536644B (en) * 2020-11-11 2022-04-12 湖北文理学院 A Method for Establishing Motion Error Model of Machine Tool Machining Test Piece
CN112536644A (en) * 2020-11-11 2021-03-23 湖北文理学院 Method for establishing motion error model of machine tool machining test piece
CN113798864A (en) * 2021-10-19 2021-12-17 南京工艺装备制造有限公司 Installation method of guide rail without side base surface
CN114690707B (en) * 2021-12-01 2023-08-18 南京工业大学 Numerical control forming gear grinding machine linear shaft geometric comprehensive error identification method based on improved BP neural network
CN114690707A (en) * 2021-12-01 2022-07-01 南京工业大学 A method of geometric synthesis error identification of linear axis of CNC forming gear grinding machine based on improved BP neural network
CN114473537A (en) * 2022-01-17 2022-05-13 天津大学 Method for designing scraping curve of guide rail mounting base surface of machine tool
CN114473537B (en) * 2022-01-17 2023-11-21 天津大学 A scraping curve design method for the guide rail installation base surface of machine tools
CN116086360A (en) * 2023-04-11 2023-05-09 季华实验室 Straightness error separation device and straightness error separation method for large-stroke OLED (organic light emitting diode) ink-jet printer
CN117685877A (en) * 2023-10-30 2024-03-12 常州市大成真空技术有限公司 Error influence factor analysis method of measuring device and measuring device
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