CN106760565A - A kind of automatic method for discharging construction of structure - Google Patents
A kind of automatic method for discharging construction of structure Download PDFInfo
- Publication number
- CN106760565A CN106760565A CN201611194788.XA CN201611194788A CN106760565A CN 106760565 A CN106760565 A CN 106760565A CN 201611194788 A CN201611194788 A CN 201611194788A CN 106760565 A CN106760565 A CN 106760565A
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- sliding
- rail
- construction
- slope
- unloading
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/162—Handles to carry construction blocks
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The invention belongs to steel building field, and in particular to a kind of automatic method for discharging construction of structure, the first step:Band slope section rail, track girder and bottom supporting system are installed;Second step:It is supported on sliding rail by Sliding Structures segmental hoisting, welding forms stabilization sliding element;3rd step:By sliding element direction along ng a path sliding construction, with the carrying out of sliding, realize that slow steady unloading departs from supporting system by rail end slope section by Sliding Structures;The method achieve structure to unload automatically, uninstall process is completed in the construction of structure accumulation slippage, and uninstall process continuous and stable, structural capacity transfer process is continuous, and multiple unloading point synchronisms are good, and interim measure and equipment investment are few, and uninstall process is safely controllable.
Description
Technical field
The invention belongs to steel building field, and in particular to a kind of automatic method for discharging construction of structure.
Background technology
Gliding construction method should have compared with conventional construction method working measure, plant equipment less investment, and speed of application is fast, applies
Work process safety is reliable and obtains more and more widely using the characteristics of low required working face requirement.
The structure larger for span, need to set one or multi-channel sliding short during sliding construction at structure span centre position
Track, need to unload when structure is slid onto short rail end to the strong point at the short track of structure, can continue after unloading
Accumulation slippage is constructed;Traditional method for discharging construction is slid in rail foot supporting measure frequently with jack by being arranged on
Hydraulic jack realize, to the load shedding of supporting-point, piston shoes being removed after the completion of structure unloading, remove unloading measure, structure after
It is continuous to slide forward, unloading measure is installed again when structure next time is slid onto unloading point position and is unloaded.Traditional unloading
Construction method operation is cumbersome, all needs to carry out the installation of unloading measure and remove when structure is slid onto unloading point every time, construction speed
Degree influence is larger, another to there is the synchronous sex chromosome mosaicism of unloading for a plurality of short track condition of sliding using lifting jack unloading, while to unloading
The measure for carrying the strong point need to accordingly be strengthened, and uninstall process has certain potential safety hazard.
The content of the invention
It is an object of the invention to overcome the deficiencies in the prior art, and provide a kind of structure automatic method for discharging construction, it is real
Automatic, slow, steady, the synchronous unloading scheme of the structure that showed a kind of structure sliding construction while carrying out, with Stability Analysis of Structures
Property strong, uninstall process smooth-going, power transfer process is continuous, and interim measure and equipment investment are few, the characteristics of uninstall process is safely controllable.
To achieve the above object, the technical scheme of the specific offer of the present invention is:A kind of automatic method for discharging construction of structure, bag
Include following steps:
The first step:The short track girder bottom supporting system of mounting slip, including vertical supporting frame and level are to support beam or truss;
Second step:Load-bearing rail beam of the mounting end with slope section, slope slope over 10 is not more than 1:30, discharging quantity is set as real;
3rd step:Mounting slip rail, rail is processed using hot bending at slope section, it is ensured that rail lower surface and track girder upper surface
Laminating;
4th step:Piston shoes are installed, are installed by sliding element, form stabilization sliding element;
5th step:Pusher is installed, slip control system and sliding power system is connected;
6th step:Sliding construction, is slid onto as the carrying out of sliding realizes automatic unloading at slope section by sliding element, and removal is unloaded
The sliding measure at completion structure is carried, unloading is completed.
Further, the second step specifically, Load-bearing rail beam slope using reduce web height by the way of realize, put
The slope gradient is 1:30, the maximum discharging quantity of slope section analyzes the maximum deformation quantity for obtaining by 1.2 according to structure construction analogue simulation
It is scaling after determine.
Further, the 3rd step is specifically, Load-bearing rail beam is supported in base track beam support system, track girder branch
Hold system to be made up of two vertical supporting framves and a horizontal space truss, support frame bottom uses embedded part shape with concrete structure
Formula is connected;Load-bearing rail beam to form one with track girder supporting system using being welded to connect;Sliding rail pressing plate is fixed on and holds
At heavy rail road end face center, sliding rail top mark coca pushes away determination according to truss lower boom absolute altitude is counter;Adopted at sliding rail slope section
Processed with hot bending, it is ensured that rail lower surface is fitted with Load-bearing rail beam upper surface, each sliding rail slope slope over 10 needs consistent.
Further, fourth, fifth step through ground by sliding element specifically, by sliding element bottom setting piston shoes, spelled
Dress form lifting elements, by installation at high altitude formed stabilization sliding element, install hydraulic pressure creep machine, connection slip control system and
Sliding power system.
Further, hydraulic pressure creep machine is started after the 6th step is specifically, sliding element and sliding measure are errorless on inspection,
Through accumulation slippage to rail slope section is slid, with the carrying out of sliding construction, piston shoes are slowly departed from by sliding element, realization is slided
Move the automatic unloading of unit;Piston shoes are removed after the completion of unloading, total powerstation monitor in real time truss deformation values are used in slipping;Press
This mode completes structure integral construction through ten accumulation slippage constructions.
The present invention uses above technical scheme, makes it have following beneficial effect:
Uninstall process security is good:Uninstall process is completed in the construction of structure accumulation slippage, and discharging quantity is with the carrying out of sliding
It is stepped up being completed until unloading, whole uninstall process continuity is good, and power transfer process is continuous, and security is good;
Unloading synchronism is good:For there is the short track unloading situation of multiple slidings, by controlling slope slope over 10 and sliding synchronization
Property, it is capable of achieving the synchronous unloading of structure;
Low cost, progress are fast:Automatic unloading is automatically performed with sliding construction, reduces the throwing of unloading equipment and unloading interim measure
Enter, while saving installation and the dismounting time of unloading interim measure, construction cost is low, efficiency high.
Brief description of the drawings
Fig. 1 sliding constructions of the present invention and automatic unloading structure schematic three dimensional views;Fig. 2 is of the present invention to be unloaded automatically
Carry pre-structure schematic side view;Structure schematic side view in Fig. 3 automatic uninstall process of the present invention;Fig. 4 is of the present invention
Structure schematic side view after the completion of automatic unloading.
In figure:1 track girder supporting system;2 Load-bearing rail beams;3 sliding rail;4 piston shoes;5 hydraulic pressure creep machines;6 slidings are single
Unit.
Specific embodiment
As Fig. 1 ~ 4 show one of embodiment of the present invention, the example structure uses truss form, by the direction of primary and secondary two just
Truss is handed over to constitute, main couple quantity is 11 Pin, jack truss quantity is 4 Pin, and main couple spacing 18m, span is 121m, truss structure
Using accumulation slippage construction method, one elongated track girder is respectively set in structure both sides, span centre position sets the short track girder in two roads,
Short track beam length is main truss spacing+5m.
Truss is used and forms stabilization sliding element in structure one end installation at high altitude, slides onto the short track beam end of span centre through oblique
The automatic unloading in slope section departs from the short track of span centre, continues automatic at high-altitude installation, sliding construction and the short track of next truss structure
Unloading, according to said method completes structure construction in place through ten accumulation slippages.Comprise the following steps that:
(1)The short track girder slope slope of span centre and maximum discharging quantity determine
The slope of Load-bearing rail beam 2 realizes that the slope gradient is 1 by the way of web height is reduced:30, the maximum of slope section is unloaded
Carrying capacity according to the structure construction analogue simulation maximum deformation quantity that obtains of analysis by 1.2 it is scaling after determine.
(2)The short track of span centre and supporting system are installed:
Load-bearing rail beam 2 is supported in base track beam support system 1, track girder supporting system 1 by two vertical supporting framves and
One horizontal space truss composition, support frame bottom is connected with concrete structure using embedded part form.Load-bearing rail beam 2 and track
Beam support system 1 to form one using being welded to connect.The sliding pressing plate of rail 3 is fixed at the end face center of Load-bearing rail beam 2, sliding
Move the top mark coca of rail 3 and push away determination according to truss lower boom absolute altitude is counter.Processed using hot bending at the sliding slope section of rail 3, it is ensured that steel
Rail lower surface is fitted with the upper surface of Load-bearing rail beam 2, and each slope slope over 10 of sliding rail 3 needs consistent;
(3)Piston shoes installation, truss installa-tion, hydraulic pressure creep machine are installed:
Piston shoes 4 are set by the bottom of sliding element 6, lifting elements is formed through installation on ground by sliding element 6, by installation at high altitude shape
Into sliding element 6 is stablized, hydraulic pressure creep machine 5 is installed, connects slip control system and sliding power system.
(4)Sliding construction, structure are unloaded automatically:
Start hydraulic pressure creep machine 5 after structure and sliding measure are errorless on inspection, through accumulation slippage to sliding the slope section of rail 3, with
The carrying out of sliding construction, piston shoes 4 are slowly departed from by sliding element 6, realized by the automatic unloading of sliding element 6.Unloading is completed
Piston shoes 4 are removed afterwards, and total powerstation monitor in real time truss deformation values are used in slipping.Constructed through ten accumulation slippages in this way
Complete structure integral construction.
This construction method can also be applied to the structure types such as rack, truss string structure, single-beam, and short track girder quantity can basis
The span of structure is set as real, and each track girder slope slope over 10 needs unanimously to realize the synchronous unloading of structure.
Claims (5)
1. the automatic method for discharging construction of a kind of structure, it is characterised in that:Comprise the following steps:
The first step:The short track girder bottom supporting system of mounting slip, including vertical supporting frame and level are to support beam or truss;
Second step:Load-bearing rail beam of the mounting end with slope section, slope slope over 10 is not more than 1:30, discharging quantity is set as real;
3rd step:Mounting slip rail, rail is processed using hot bending at slope section, it is ensured that rail lower surface and track girder upper surface
Laminating;
4th step:Piston shoes are installed, are installed by sliding element, form stabilization sliding element;
5th step:Pusher is installed, slip control system and sliding power system is connected;
6th step:Sliding construction, is slid onto as the carrying out of sliding realizes automatic unloading at slope section by sliding element, and removal is unloaded
The sliding measure at completion structure is carried, unloading is completed.
2. the automatic method for discharging construction of a kind of structure according to claim 1, it is characterised in that:The second step is specific
For Load-bearing rail beam slope is realized by the way of web height is reduced, and the slope gradient is 1:30, the maximum unloading of slope section
Measure according to the structure construction analogue simulation maximum deformation quantity that obtains of analysis by 1.2 it is scaling after determine.
3. the automatic method for discharging construction of a kind of structure according to claim 1, it is characterised in that:3rd step is specific
For Load-bearing rail beam is supported in base track beam support system, and track girder supporting system is by two vertical supporting framves and one
Horizontal space truss composition, support frame bottom is connected with concrete structure using embedded part form;Load-bearing rail beam and track girder branch
System is held to form one using being welded to connect;Sliding rail pressing plate is fixed at Load-bearing rail end face center, sliding rail top
Absolute altitude pushes away determination according to truss lower boom absolute altitude is counter;Sliding rail slope section at using hot bending process, it is ensured that rail lower surface with
Load-bearing rail beam upper surface is fitted, and each sliding rail slope slope over 10 needs consistent.
4. the automatic method for discharging construction of a kind of structure according to claim 1, it is characterised in that:The fourth, fifth step tool
Body is to set piston shoes by sliding element bottom, and lifting elements are formed through installation on ground by sliding element, is formed by installation at high altitude
Stabilization sliding element, installs hydraulic pressure creep machine, connects slip control system and sliding power system.
5. the automatic method for discharging construction of a kind of structure according to claim 4, it is characterised in that:6th step is specific
For, sliding element and sliding measure it is errorless on inspection after start hydraulic pressure creep machine, through accumulation slippage to sliding rail slope section, with
The carrying out of sliding construction, piston shoes are slowly departed from by sliding element, realized by the automatic unloading of sliding element;Gone after the completion of unloading
Except piston shoes, total powerstation monitor in real time truss deformation values are used in slipping;Completed through ten accumulation slippage constructions in this way
Structure integral construction.
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CN201611194788.XA CN106760565B (en) | 2016-12-22 | 2016-12-22 | A kind of automatic method for discharging construction of structure |
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CN106760565B CN106760565B (en) | 2019-01-18 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109537912A (en) * | 2018-11-26 | 2019-03-29 | 江苏沪宁钢机股份有限公司 | A kind of safe and stable type Provincial Rink and its construction technology |
CN116905817A (en) * | 2023-09-12 | 2023-10-20 | 北京城建集团有限责任公司 | Large-scale steel roof efficient accumulation sliding construction method with limited construction field |
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JPH04238967A (en) * | 1991-01-14 | 1992-08-26 | Kumagai Gumi Co Ltd | Automatic building method for building |
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CN201771196U (en) * | 2010-07-08 | 2011-03-23 | 中建钢构有限公司 | Disassembling tooling for steel structures |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109537912A (en) * | 2018-11-26 | 2019-03-29 | 江苏沪宁钢机股份有限公司 | A kind of safe and stable type Provincial Rink and its construction technology |
CN116905817A (en) * | 2023-09-12 | 2023-10-20 | 北京城建集团有限责任公司 | Large-scale steel roof efficient accumulation sliding construction method with limited construction field |
CN116905817B (en) * | 2023-09-12 | 2023-11-21 | 北京城建集团有限责任公司 | Large-scale steel roof efficient accumulation sliding construction method with limited construction field |
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