CN106757624A - A kind of method of the spinning frame for possessing dyeing function and manufacture spun yarn - Google Patents
A kind of method of the spinning frame for possessing dyeing function and manufacture spun yarn Download PDFInfo
- Publication number
- CN106757624A CN106757624A CN201611151084.4A CN201611151084A CN106757624A CN 106757624 A CN106757624 A CN 106757624A CN 201611151084 A CN201611151084 A CN 201611151084A CN 106757624 A CN106757624 A CN 106757624A
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- China
- Prior art keywords
- rubber roll
- product
- dyeing
- plasma
- roller rubber
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Classifications
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/36—Cored or coated yarns or threads
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H5/00—Drafting machines or arrangements ; Threading of roving into drafting machine
- D01H5/18—Drafting machines or arrangements without fallers or like pinned bars
- D01H5/22—Drafting machines or arrangements without fallers or like pinned bars in which fibres are controlled by rollers only
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
Abstract
The invention discloses a kind of spinning frame for possessing dyeing function, including the combination of first roller rubber roll, the first dyeing apparatus, the combination of the second roller rubber roll, the 3rd roller rubber roll combination, twister, nanometer device for spinning and coiling and molding device；Ripe bar or rove are combined by first roller rubber roll and carry out drawing-off, then spraying dyeing is carried out by the first dyeing apparatus, passing sequentially through the combination of the second roller rubber roll and the combination of the 3rd roller rubber roll again carries out drawing-off, then twisted by twister, nanofiber is sprayed by nanometer device for spinning again, shaping is wound finally by coiling and molding device, to form spun yarn.The invention also discloses a kind of method for manufacturing spun yarn.Be can be achieved with by a spinning frame with spinning process the invention enables dyeing, high working efficiency, equipment are simple, low cost.
Description
Technical field
The present invention relates to spinning frame and manufacture spun yarn method, more particularly to a kind of spinning frame for possessing dyeing function and
The method for manufacturing spun yarn.
Background technology
Spinning frame is a kind of machine that ripe bar or rove are formed spun yarn by processes such as drawing-off, twisting and windings.It is existing
Ripe bar or rove are often simply formed spun yarn by the method for having the spinning frame in technology and manufacture spun yarn, it is impossible to realize dyeing,
Dyeing will be carried out by other machines, cause that operating efficiency is relatively low, equipment is complicated, relatively costly.
The content of the invention
Goal of the invention：Can realize that dyeing, high working efficiency, equipment is simple, cost it is an object of the invention to provide one kind
The low spinning frame for possessing dyeing function and the method for manufacture spun yarn.
Technical scheme：
The spinning frame for possessing dyeing function of the present invention, including the combination of first roller rubber roll, the first dyeing apparatus,
The combination of two roller rubber rolls, the 3rd roller rubber roll combination, twister, nanometer device for spinning and coiling and molding device；Ripe bar or
Rove is combined by first roller rubber roll and carries out drawing-off, then carries out spraying dyeing by the first dyeing apparatus, then pass sequentially through
Second roller rubber roll is combined and the combination of the 3rd roller rubber roll carries out drawing-off, is then twisted by twister, then by receiving
Rice device for spinning spraying nanofiber, the product that nanofiber parcel twister twisting is obtained, forms nano fibrous membrane, finally
Shaping is wound by coiling and molding device, to form spun yarn.
Further, also including the first plasma device before the combination of first roller rubber roll, and located at first
Roller rubber roll is combined and the first electrostatic generator between the first dyeing apparatus；Ripe bar or rove first pass through the first plasma
Body device carries out surface modification treatment, then carries out drawing-off by the combination of first roller rubber roll, is then filled by the first electrostatic
Close fibre bundle is changed into loose fibre bundle in putting the product for obtaining the combination drawing-off of first roller rubber roll.
Further, also including being combined with the second roller rubber roll located at the first dyeing apparatus between the first drying unit and electricity
Resistance detection means；The product obtained after the dyeing of first dyeing apparatus carries out drying fixation treatment by the first drying unit, then leads to
Cross resistor detecting device to detect drying effect, resistor detecting device judges testing result：If detection is qualified,
Then continuing through the combination of the second roller rubber roll carries out drawing-off；If detection is unqualified, the first drying unit is fed back signal to, the
One drying unit adjusting parameter, and continue through the second roller rubber roll combination carry out drawing-off.
Further, also match somebody with somebody including the computer colour examining between being combined with the 3rd roller rubber roll located at the combination of the second roller rubber roll
Color device；The Color that the second roller rubber roll combines the product obtained after drawing-off is carried out by computer color measurement and color match device
Test result is fed back to the first dyeing apparatus by test, computer color measurement and color match device, and the first dyeing apparatus is according to test result
Adjusting parameter.
Further, also match somebody with somebody including the computer colour examining between being combined with the 3rd roller rubber roll located at the combination of the second roller rubber roll
Color device and the second dyeing apparatus；The product obtained after drawing-off is combined to the second roller rubber roll by computer color measurement and color match device
Color tested, computer color measurement and color match device is judged according to test result：If test result is unqualified,
The second dyeing apparatus is then activated, and test result is sent to the second dyeing apparatus, the second dyeing apparatus sets according to test result
Parameter is put, the product to being obtained after the combination drawing-off of the second roller rubber roll carries out further spraying dyeing；If test result is qualified,
The second dyeing apparatus is not activated then.
Further, also filled including the second plasma between computer color measurement and color match device and the second dyeing apparatus
Put with the second electrostatic generator, and located at the second dyeing apparatus combined with the 3rd roller rubber roll between second drying dress
Put；If the test result of computer testing color matching device is unqualified, the is also activated while the second dyeing apparatus is activated
Two plasma devices, the second electrostatic generator and the second drying unit, the product obtained after the combination drawing-off of the second roller rubber roll
Thing is by the way that after computer color measurement and color match device to test, first passing through the second plasma device carries out surface modification treatment, then passes through
Close fibre bundle is changed into loose fibre bundle by the second electrostatic generator, then carries out spraying dye by the second dyeing apparatus
Color, then drying fixation is carried out by the second drying unit；If the test result of computer testing color matching device is qualified, do not swash
Second dyeing apparatus living, the second plasma device, the second electrostatic generator and the second drying unit.
Further, also including combining heater and rotation between being combined with the 3rd roller rubber roll located at the second roller rubber roll
Rotary device；The product obtained after the combination drawing-off of second roller rubber roll first passes through heater and is heated and softened, then using long filament
The product obtained after whirligig softens to heating devices heat carries out rotation looping.
Further, also including article dry test device between the combination of the 3rd roller rubber roll and twister；3rd sieve
Draw the product obtained after rubber roll combination drawing-off to be tested by the dry test device of bar, and first roller is adjusted according to test result
The rotating speed of rubber roll combination, the combination of the second roller rubber roll and the combination of the 3rd roller rubber roll.
Further, also including the three plasma body device between twister and nanometer device for spinning, Yi Jishe
The 3rd drying unit between nanometer device for spinning and coiling and molding device, the first filoplume detection means, the first plasma
Gassing apparatus, the second filoplume detection means and the second plasma gassing apparatus；The product obtained after twister twisting treatment
Surface modification treatment is carried out by three plasma body device, nanofiber, Nanowire are then sprayed by nanometer device for spinning
Dimension parcel three plasma body device carries out the product that is obtained after surface modification treatment, forms nano fibrous membrane, then by the
Three drying units carry out drying and shaping, then hairiness number is detected by the first filoplume detection means, the detection of the first filoplume
Testing result is sent to the first plasma gassing apparatus by device, and the first plasma gassing apparatus are set according to testing result
Parameter, carries out treatment of singing, and hairiness number is detected again by the second filoplume detection means then, the detection of the second filoplume
Device is judged testing result：If testing result is unqualified, the second plasma gassing apparatus are activated, and according to inspection
The parameter that result sets the second plasma gassing apparatus is surveyed, the second plasma gassing apparatus are further singed treatment；
If testing result is qualified, the second plasma gassing apparatus are not activated.
The method of manufacture spun yarn of the present invention, comprises the following steps：
S1：Ripe bar or rove are carried out into surface modification treatment by the first plasma device；
S2：The product that step S1 is obtained is combined by first roller rubber roll and carries out drawing-off；
S3：Close fibre bundle is changed into loose fiber by the product that step S2 is obtained by the first electrostatic generator
Beam；
S4：The product that step S3 is obtained carries out spraying dyeing by the first dyeing apparatus；
S5：The product that step S4 is obtained carries out drying fixation by the first drying unit；
S6：The product that step S5 is obtained detected by resistor detecting device to drying effect, resistor detecting device pair
Testing result is judged：If detection is qualified, proceed step S7；If detection is unqualified, is fed back signal to
One drying unit, the first drying unit adjusting parameter, and proceed step S7；
S7：The product that step S6 is obtained is combined by the second roller rubber roll and carries out drawing-off；
S8：The product that step S7 is obtained carries out the test of Color by computer color measurement and color match device, and computer is surveyed
Color color matching device is judged according to test result：If test result is unqualified, the second plasma device, second are activated
Electrostatic generator, the second dyeing apparatus and the second drying unit, and test result is sent to the second dyeing apparatus, the second dye
Color device carries out step S9 according to test result arrange parameter；If test result is qualified, the second plasma dress is not activated
Put, the second electrostatic generator, the second dyeing apparatus and the second drying unit, carry out step S13；
S9：The product that step S8 is obtained carries out surface modification treatment by the second plasma device；
S10：Close fibre bundle is changed into loose fiber by the product that step S9 is obtained by the second electrostatic generator
Beam；
S11：The product that step S10 is obtained carries out further spraying dyeing by the second dyeing apparatus；
S12：Drying fixation is carried out by the second drying unit；
S13：Heated and softened by heater；
S14：Rotation looping is carried out to the product that step S13 is obtained by whirligig using long filament；
S15：The product that step S14 is obtained is combined by the 3rd roller rubber roll and carries out drawing-off；
S16：The product that step S15 is obtained carries out the dry test of bar by the dry test device of bar, and is adjusted according to test result
The rotating speed of the combination of first roller rubber roll, the combination of the second roller rubber roll and the combination of the 3rd roller rubber roll；
S17：The product that step S16 is obtained is twisted by twister；
S18：The product that step S17 is obtained carries out surface modification treatment by three plasma body device；
S19：The product that step S18 is obtained sprays nanofiber by nanometer device for spinning, and nanofiber parcel the is third
The product that the treatment of ion body device is obtained, forms nano fibrous membrane；
S20：The product that step S19 is obtained carries out drying and shaping by the 3rd drying unit；
S21：The product that step S20 is obtained detected by the first filoplume detection means to hairiness number, the first filoplume
Testing result is sent to the first plasma gassing apparatus by detection means, and the first plasma gassing apparatus are according to testing result
Arrange parameter；
S22：The product that step S21 is obtained carries out treatment of singing by the first plasma gassing apparatus；
S23：The product that step S22 is obtained detected by the second filoplume detection means to hairiness number, the second filoplume
Detection means is judged testing result：If testing result is unqualified, the second plasma gassing apparatus, and root are activated
The parameter of the second plasma gassing apparatus is set according to testing result, proceeds step S24；If testing result is qualified,
The second plasma gassing apparatus are not activated, carry out step S25；
S24：The product that step S23 is obtained further is singed treatment by the second plasma gassing apparatus；
S25：Shaping is wound by coiling and molding device, to form spun yarn.
Beneficial effect：The invention discloses a kind of spinning frame for possessing dyeing function and the method for manufacture spun yarn, by the
One dyeing apparatus and nanometer device for spinning can realize dyeing and nanometer spinning, so that dyeing passes through one with spinning process
Spinning frame can be achieved with, and high working efficiency, equipment are simple, low cost.Also, nanometer device for spinning is by the 3rd roller rubber roll
Its surface parcel nanofiber that combination drawing-off is obtained, forms nano fibrous membrane, can both protect yarn, it is to avoid friction is produced
Extra filoplume, convenient transport, can increase the pot-life of yarn again, and under certain condition, can also be according to nanometer
The composition of fiber carries out anti-fake check.Additionally, the first dyeing apparatus is using spraying dyeing, dyestuff kind can be at any time adjusted
Class, it is not required that dissolved to dyestuff with water or carbon dioxide, dyeing is simple, staining efficiency is high, low cost.
Brief description of the drawings
Fig. 1 is the structured flowchart of the first specific embodiment of the invention；
Fig. 2 is the structured flowchart of second specific embodiment of the invention.
Specific embodiment
Technical scheme is further introduced with reference to the accompanying drawings and detailed description.
The first specific embodiment：
This specific embodiment discloses a kind of spinning frame for possessing dyeing function, including first roller rubber roll combination 12,
First dyeing apparatus 14, the second roller rubber roll combine the combination 110, twister 112 of the 17, the 3rd roller rubber roll, nanometer spinning dress
Put 114 and coiling and molding device 119；Ripe bar or rove combine 12 and carry out drawing-off by first roller rubber roll, then by the
One dyeing apparatus 14 carries out spraying dyeing, then passes sequentially through the combination 17 of the second roller rubber roll and the 3rd roller rubber roll combination 110 is entered
Row drawing-off, is then twisted by twister 112, then sprays nanofiber by nanometer device for spinning 113, finally by
Coiling and molding device 119 is wound shaping, to form spun yarn.
Additionally, being also provided with the first plasma device 11 before first roller rubber roll combination 12；Ripe bar or rove
First passing through the first plasma device 11 carries out surface modification treatment, then carries out drawing-off by first roller rubber roll combination 12.The
The first electrostatic generator 13 is also provided between the combination 12 of one roller rubber roll and the first dyeing apparatus 14；First roller rubber roll
Combine the product obtained after 12 drawing-offs and close fibre bundle is changed into by loose fibre bundle by the first electrostatic generator 13.The
One dyeing apparatus 14 is also provided with the first drying unit 15 and resistor detecting device 16 between combining 17 with the second roller rubber roll；
The product that first dyeing apparatus 14 is obtained after dyeing carries out drying fixation treatment by the first drying unit 15, then is examined by resistance
Device 16 is surveyed to detect drying effect.Second roller rubber roll combination 17 can be between combining 110 with the 3rd roller rubber roll
Heater 18 and whirligig 19 are provided with, the second roller rubber roll is combined the product obtained after 17 drawing-offs and entered by heater 18
Row is heated and softened, and then carries out rotation looping by whirligig 19 using long filament.3rd roller rubber roll combination 110 is filled with twisting
The dry test device 111 of bar is also provided between putting 112.It is also provided between twister 112 and nanometer device for spinning 114
Three plasma body device 113.The 3rd drying dress is also provided between nanometer device for spinning 114 and coiling and molding device 119
Put 120.The first filoplume detection means 115, first are also provided between nanometer device for spinning 114 and coiling and molding device 119
The first plasma gassing apparatus 116 are also provided with after filoplume detection means 115.The nanometer spraying Nanowire of device for spinning 114
The product obtained after dimension is detected by the first filoplume detection means 115 to hairiness number：First filoplume detection means 115 can
So that testing result only fed back into nanometer device for spinning 114, nanometer device for spinning 114 according to testing result adjusting parameter, referred to as
The rear detection of hairiness number；Testing result only can also be sent to the first plasma and singed by the first filoplume detection means 115
Device 116, the first plasma gassing apparatus 116 carry out singe treatment, referred to as hairiness number according to inspection result arrange parameter
First detection；Testing result can also be sent to nanometer device for spinning 114 and first etc. by the first filoplume detection means 115 simultaneously
Gas ions gassing apparatus 116, nanometer device for spinning 114 is according to testing result adjusting parameter, the first plasma gassing apparatus 116
According to inspection result arrange parameter, treatment of singing is carried out, namely the rear detection of hairiness number is carried out simultaneously with first detection.First etc.
Be also provided between gas ions gassing apparatus 116 and coiling and molding device 119 second filoplume detection means 117 and the second grade from
Daughter gassing apparatus 118；First plasma gassing apparatus 116 singe the product obtained after processing by the second filoplume detection dress
Put 117 pairs of hairiness numbers to detect, the second filoplume detection means 117 judges testing result：If testing result is not
It is qualified, then the second plasma gassing apparatus 118 are activated, and the second plasma gassing apparatus 118 are set according to testing result
Parameter, the second plasma gassing apparatus 118 are further singed treatment；If testing result is qualified, is not activated
Two plasma gassing apparatus 118.
Wherein, the first dyeing apparatus 14 employs the principle of 3D printing, and dyestuff is put into the container similar to toner cartridge, by
Computer program is controlled, and kind of dyes can be automatically selected according to fiber type, by color print on fiber or yarn.This
Container can bear certain pressure, and dyeing work is carried out under the conditions of certain temperature and acid-base value.First dyeing apparatus 14
When dyeing work is carried out, can be dyeed with a kind of color, be formed pure color yarn；Can also be contaminated with multiple color
Color, forms the yarn that one section of one section of shades of colour is alternately changed；Can also be dyeed with secondary colour, for example, be contained Huang in red
Color.
The dry test device 111 of bar mainly has two kinds of photo-electric and condenser type.Wherein, the principle of the dry test device of photo-electric bar
It is：When illumination is mapped on fiber assembly, because the obstruct of fiber assembly, the photograph of light is not received on signal receiver
Penetrate, therefore, it can judge by the light transmission area on signal receiver the thickness of fiber assembly.The dry test of condenser type bar
The principle of device is：According to the occupied volume size in a certain space of fiber assembly, the size of its diameter is reacted.
All plasma gassing apparatus in the present embodiment are all the oxygen or nitrogen bombarded in air using electromagnetism,
It is set to produce flame combustion object.
All filoplume detection means in the present embodiment are all to include an illuminator and a light receptors, as long as middle
There is examined object to pass through that shade will be formed, shade varies, and the quantity according to different size shade judges different length
Spend the quantity of filoplume.
Nanometer device for spinning 114 can be that electrostatic spinning apparatus, bubble device for spinning, centrifugal spinning device or rotation are spun
Silk device, wherein, electrostatic spinning apparatus are to apply certain voltage to liquid, it is produced electrostatic, in drawing for both positive and negative polarity electric charge
Under power, liquid attenuating is drawn and attenuated, similar to the technology of fire-fighting lance water spray.Nanometer device for spinning 114 can be with 360 ° of spraying nanometers
Fiber；Can also locally sprayed nanofiber, while constantly rotation, until 360 ° have been wrapped up nanofiber；Or using multiple
Shower nozzle sprays nanofiber simultaneously, to realize 360 ° of spraying nanofibers；Or after locally sprayed nanofiber, heated,
Make locally sprayed nanofibers melt, then rotate, so that being obtained after 360 ° of parcel nanofibers melts of nanofiber solution
Product, carry out drying and shaping finally by the 3rd drying unit 120.
Fig. 1 is the structured flowchart of this specific embodiment, wherein all devices indicated by the solid line are this specific implementations
Device necessary to mode, all devices being represented by dashed line are the devices that can increase and decrease according to actual needs.
Second specific embodiment：
This specific embodiment discloses a kind of spinning frame for possessing dyeing function, including first roller rubber roll combination 22,
First dyeing apparatus 24, the combination 27, computer color measurement and color match device 220 of the second roller rubber roll, the second dyeing apparatus the 223, the 3rd
The combination 210, twister 212 of roller rubber roll, nanometer device for spinning 214 and coiling and molding device 219.Ripe bar or rove pass through
First roller rubber roll combination 22 carries out drawing-off, then carries out spraying dyeing by the first dyeing apparatus 24, then by the second roller
Rubber roll combination 27 carries out drawing-off, is then obtained after 220 pairs of the second roller rubber rolls of computer color measurement and color match device combine 27 drawing-offs
To the Color of product tested, spraying dyeing is carried out by the second dyeing apparatus 223 again afterwards, then by the 3rd sieve
Drawing rubber roll combination 210 carries out drawing-off, is then twisted by twister 212, then is received by the spraying of nanometer device for spinning 214
Rice fiber, is wound shaping, to form spun yarn finally by coiling and molding device 219.Wherein, computer color measurement and color match device
Test result only can be fed back to the first dyeing apparatus 24 by 220, and the first dyeing apparatus 24 claims according to test result adjusting parameter
It is the rear inspection of color measurement and color match.Computer color measurement and color match device 220 can also judge whether test result is qualified：If do not conformed to
Lattice, then activate the second dyeing apparatus 223, and test result is sent into the second dyeing apparatus 223, the second dyeing apparatus 223
According to test result arrange parameter；If qualified, the second dyeing apparatus 223, the referred to as first inspection of color measurement and color match are not activated.Calculate
Test result both can also be sent to the first dyeing apparatus 24 by machine color measurement and color match device 220, and be according to test result judgement
It is no activation the second dyeing apparatus 223, the first dyeing apparatus 24 according to test result adjusting parameter, if the second dyeing apparatus 223
It is activated, then according to test result arrange parameter.
Additionally, being also provided with the first plasma device 21 before first roller rubber roll combination 22；Ripe bar or rove
First passing through the first plasma device 21 carries out surface modification treatment, then carries out drawing-off by first roller rubber roll combination 22.The
The first electrostatic generator 23 is also provided between the combination 22 of one roller rubber roll and the first dyeing apparatus 24；First roller rubber roll
Combine the product obtained after 22 drawing-offs and close fibre bundle is changed into by loose fibre bundle by the first electrostatic generator 23.The
One dyeing apparatus 24 is also provided with the first drying unit 25 and resistor detecting device 26 between combining 27 with the second roller rubber roll；
The product that first dyeing apparatus 24 is obtained after dyeing carries out drying fixation treatment by the first drying unit 25, then is examined by resistance
Device 26 is surveyed to detect drying effect.Can also be set between computer color measurement and color match device 220 and the second dyeing apparatus 223
There is the second plasma device 221, the second roller rubber roll combines the product obtained after 27 drawing-offs and first passes through the second plasma dress
Putting 221 carries out surface modification treatment, to improve dyeing firmness and dye-uptake when subsequently carrying out second dyeing.Second
The second electrostatic generator 222 is also provided between the dyeing apparatus 223 of plasma device 221 and second.Second dyeing dress
Put 223 combine 210 with the 3rd roller rubber roll between be also provided with the second drying unit 224.Second dyeing apparatus 223 and the 3rd
Heater 28 and whirligig 29 are also provided between roller rubber roll combination 210, the second dyeing apparatus 223 is obtained after dyeing
Product heated and softened by heater 28, rotation looping is then carried out by whirligig 29 using long filament.3rd
The dry test device 211 of bar is also provided between roller rubber roll combination 210 and twister 212.Twister 212 and nano-spun
Three plasma body device 213 is also provided between silk device 214.Nanometer device for spinning 214 and coiling and molding device 219 it
Between be also provided with the 3rd drying unit 225.The is also provided between nanometer device for spinning 214 and coiling and molding device 219
One filoplume detection means 215, is also provided with the first plasma gassing apparatus 216 after the first filoplume detection means 215.Nanometer
The product obtained after the spraying nanofiber of device for spinning 214 is detected by the first filoplume detection means 215 to hairiness number：
Testing result only can be fed back to nanometer device for spinning 214, the basis of nanometer device for spinning 214 by the first filoplume detection means 215
The rear detection of testing result adjusting parameter, referred to as hairiness number；First filoplume detection means 215 only can also send out testing result
The first plasma gassing apparatus 216 are given, the first plasma gassing apparatus 216 are carried out according to inspection result arrange parameter
Singe treatment, the referred to as first detection of hairiness number；Can also be sent to for testing result simultaneously and receive by the first filoplume detection means 215
The rice plasma gassing apparatus 216 of device for spinning 214 and first, nanometer device for spinning 214 according to testing result adjusting parameter, the
One plasma gassing apparatus 216 carry out treatment of singing according to testing result arrange parameter, namely hairiness number rear detection with
First detection is carried out simultaneously.The second filoplume is also provided between first plasma gassing apparatus 216 and coiling and molding device 219
The plasma gassing apparatus 218 of detection means 217 and second；First plasma gassing apparatus 216 singe what is obtained after processing
Product detects that the second filoplume detection means 217 is entered to testing result by the second filoplume detection means 217 to hairiness number
Row judges：If testing result is unqualified, the second plasma gassing apparatus 218 are activated, and set the according to testing result
The parameter of two plasma gassing apparatus 218, the second plasma gassing apparatus 218 are further singed treatment；If inspection
Survey result qualified, then do not activate the second plasma gassing apparatus 218.
Wherein, the first dyeing apparatus 24 and the second dyeing apparatus 223 employ the principle of 3D printing, similar to toner cartridge
Container in be put into dyestuff, by computer program control, kind of dyes can be automatically selected according to fiber type, by color print
On fiber or yarn.This container can bear certain pressure, be dyeed under the conditions of certain temperature and acid-base value
Work.First dyeing apparatus 24 and the second dyeing apparatus 223 can be dyeed when dyeing work is carried out with a kind of color,
Form pure color yarn；Can also be dyeed with multiple color, be formed the yarn that one section of one section of shades of colour is alternately changed；May be used also
Dyeed with secondary colour, for example, contained yellow in red.
Nanometer device for spinning 214 can be that electrostatic spinning apparatus, bubble device for spinning, centrifugal spinning device or rotation are spun
Silk device, wherein, electrostatic spinning apparatus are to apply certain voltage to liquid, it is produced electrostatic, in drawing for both positive and negative polarity electric charge
Under power, liquid attenuating is drawn and attenuated, similar to the technology of fire-fighting lance water spray.Nanometer device for spinning 214 can be with 360 ° of spraying nanometers
Fiber；Can also locally sprayed nanofiber, while constantly rotation, until 360 ° have been wrapped up nanofiber；Or using multiple
Shower nozzle sprays nanofiber simultaneously, to realize 360 ° of spraying nanofibers；Or after locally sprayed nanofiber, heated,
Make locally sprayed nanofibers melt, then rotate, so that being obtained after 360 ° of parcel nanofibers melts of nanofiber solution
Product, carry out drying and shaping finally by the 3rd drying unit 225.
The dry test device 211 of bar mainly has two kinds of photo-electric and condenser type.Wherein, the principle of the dry test device of photo-electric bar
It is：When illumination is mapped on fiber assembly, because the obstruct of fiber assembly, the photograph of light is not received on signal receiver
Penetrate, therefore, it can judge by the light transmission area on signal receiver the thickness of fiber assembly.The dry test of condenser type bar
The principle of device is：According to the occupied volume size in a certain space of fiber assembly, the size of its diameter is reacted.
All plasma gassing apparatus in the present embodiment are all the oxygen or nitrogen bombarded in air using electromagnetism,
It is set to produce flame combustion object.
All filoplume detection means in the present embodiment are all to include an illuminator and a light receptors, as long as middle
There is examined object to pass through that shade will be formed, shade varies, and the quantity according to different size shade judges different length
Spend the quantity of filoplume.
Fig. 2 is the structured flowchart of this specific embodiment, wherein all devices indicated by the solid line are this specific implementations
Device necessary to mode, all devices being represented by dashed line are the devices that can increase and decrease according to actual needs.
The third specific embodiment：
This specific embodiment discloses a kind of method for manufacturing spun yarn, comprises the following steps：
S1：Ripe bar or rove are carried out into surface modification treatment by the first plasma device 21；
S2：The product that step S1 is obtained combines 22 and carries out drawing-off by first roller rubber roll；
S3：Close fibre bundle is changed into loose fiber by the product that step S2 is obtained by the first electrostatic generator 23
Beam；
S4：The product that step S3 is obtained carries out spraying dyeing by the first dyeing apparatus 24；
S5：The product that step S4 is obtained carries out drying fixation by the first drying unit 25；
S6：The product that step S5 is obtained detected by resistor detecting device 26 to drying effect, resistor detecting device
26 pairs of testing results are judged：If detection is qualified, proceed step S7；If detection is unqualified, feedback signal
To the first drying unit 25, the adjusting parameter of the first drying unit 25, and proceed step S7；
S7：The product that step S6 is obtained combines 27 and carries out drawing-off by the second roller rubber roll；
S8：The product that step S7 is obtained carries out the test of Color, computer by computer color measurement and color match device 220
Color measurement and color match device 220 is judged according to test result：If test result is unqualified, the second plasma device is activated
221st, the second electrostatic generator 222, the second dyeing apparatus 223 and the second drying unit 224, and test result is sent to
Two dyeing apparatuses 223, the second dyeing apparatus 223 carries out step S9 according to test result arrange parameter；If test result is closed
Lattice, then do not activate the second plasma device 221, the second electrostatic generator 222, the second dyeing apparatus 223 and the second drying
Device 224, carries out step S13；
S9：The product that step S8 is obtained carries out surface modification treatment by the second plasma device 221；
S10：Close fibre bundle is changed into loose fibre by the product that step S9 is obtained by the second electrostatic generator 222
Dimension beam；
S11：The product that step S10 is obtained carries out further spraying dyeing by the second dyeing apparatus 223；
S12：Drying fixation is carried out by the second drying unit 224；
S13：Heated and softened by heater 28；
S14：Rotation looping is carried out to the product that step S13 is obtained by whirligig 29 using long filament；
S15：The product that step S14 is obtained combines 210 and carries out drawing-off by the 3rd roller rubber roll；
S16：The product that step S15 is obtained carries out the dry test of bar by the dry test device 211 of bar, and is adjusted according to test result
Whole first roller rubber roll combines the rotating speed of the combination 27 of the 22, second roller rubber roll and the 3rd roller rubber roll combination 210；
S17：The product that step S16 is obtained is twisted by twister 212；
S18：The product that step S17 is obtained carries out surface modification treatment by three plasma body device 213；
S19：The product that step S18 is obtained sprays nanofiber, nanofiber parcel the 3rd by nanometer device for spinning 214
The product that the treatment of plasma device 213 is obtained, forms nano fibrous membrane；
S20：The product that step S19 is obtained carries out drying and shaping by the 3rd drying unit 225；
S21：The product that step S20 is obtained detected by the first filoplume detection means 215 to hairiness number, first mao
Testing result is sent to the first plasma gassing apparatus 216, the first plasma gassing apparatus 216 by plumage detection means 215
According to testing result arrange parameter；
S22：The product that step S21 is obtained carries out treatment of singing by the first plasma gassing apparatus 216；
S23：The product that step S22 is obtained detected by the second filoplume detection means 217 to hairiness number, second mao
Plumage detection means 217 is judged testing result：If testing result is unqualified, the second plasma gassing apparatus are activated
218, and the parameter of the second plasma gassing apparatus 218 is set according to testing result, proceed step S24；If detection
Result is qualified, then do not activate the second plasma gassing apparatus 218, carries out step S25；
S24：The product that step S23 is obtained further is singed treatment by the second plasma gassing apparatus 218；
S25：Shaping is wound by coiling and molding device 219, to form spun yarn.
Claims (10)
1. a kind of spinning frame for possessing dyeing function, it is characterised in that：Including the combination of first roller rubber roll, the first dyeing apparatus,
The combination of second roller rubber roll, the 3rd roller rubber roll combination, twister, nanometer device for spinning and coiling and molding device；Ripe bar or
Person's rove is combined by first roller rubber roll and carries out drawing-off, then carries out spraying dyeing by the first dyeing apparatus, then lead to successively
Crossing the combination of the second roller rubber roll and the combination of the 3rd roller rubber roll carries out drawing-off, is then twisted by twister, then pass through
Nanometer device for spinning spraying nanofiber, the product that nanofiber parcel twister twisting is obtained, forms nano fibrous membrane, most
Shaping is wound by coiling and molding device afterwards, to form spun yarn.
2. the spinning frame for possessing dyeing function according to claim 1, it is characterised in that：Also include being located at first roller glue
The first plasma device before roller group conjunction, and between the combination of first roller rubber roll and the first dyeing apparatus first
Electrostatic generator；Ripe bar or rove first pass through the first plasma device and carry out surface modification treatment, then by first sieve
Drawing rubber roll combination carries out drawing-off, during first roller rubber roll then combined into the product that obtains of drawing-off by the first electrostatic generator
Close fibre bundle is changed into loose fibre bundle.
3. the spinning frame for possessing dyeing function according to claim 1, it is characterised in that：Also include located at the first dyeing dress
Put the first drying unit and resistor detecting device between being combined with the second roller rubber roll；Obtained after the dyeing of first dyeing apparatus
Product carries out drying fixation treatment by the first drying unit, then drying effect is detected by resistor detecting device, electricity
Resistance detection means is judged to testing result：If detection is qualified, continuing through the combination of the second roller rubber roll carries out drawing-off；
If detection is unqualified, the first drying unit, the first drying unit adjusting parameter are fed back signal to, and continue through second sieve
Drawing rubber roll combination carries out drawing-off.
4. the spinning frame for possessing dyeing function according to claim 1, it is characterised in that：Also include being located at the second roller glue
Roller group closes the computer color measurement and color match device between being combined with the 3rd roller rubber roll；By computer color measurement and color match device to second
The Color of the product obtained after the combination drawing-off of roller rubber roll is tested, and computer color measurement and color match device is anti-by test result
Feed the first dyeing apparatus, the first dyeing apparatus is according to test result adjusting parameter.
5. the spinning frame for possessing dyeing function according to claim 1, it is characterised in that：Also include being located at the second roller glue
Roller group closes the computer color measurement and color match device and the second dyeing apparatus between being combined with the 3rd roller rubber roll；By computer colour examining
The Color of product of the color matching device to being obtained after the combination drawing-off of the second roller rubber roll is tested, computer color measurement and color match dress
Put and judged according to test result：If test result is unqualified, the second dyeing apparatus is activated, and test result is sent
To the second dyeing apparatus, the second dyeing apparatus is obtained according to test result arrange parameter after combining drawing-off to the second roller rubber roll
Product carry out further spraying dyeing；If test result is qualified, the second dyeing apparatus is not activated.
6. the spinning frame for possessing dyeing function according to claim 5, it is characterised in that：Also include being located at computer colour examining
The second plasma device and the second electrostatic generator between color matching device and the second dyeing apparatus, and located at the second dye
Color device combined with the 3rd roller rubber roll between the second drying unit；If the test result of computer testing color matching device is not
It is qualified, then also activate the second plasma device, the second electrostatic generator and second while the second dyeing apparatus is activated
Drying unit, the product obtained after the combination drawing-off of the second roller rubber roll is by after computer color measurement and color match device to test, first passing through
Second plasma device carries out surface modification treatment, then close fibre bundle is changed into loose by the second electrostatic generator
Fibre bundle, spraying dyeing is then carried out by the second dyeing apparatus, then drying fixation is carried out by the second drying unit；Calculate
If the test result of machine test color matching device is qualified, the second dyeing apparatus, the second plasma device, second quiet is not activated
Electric generating means and the second drying unit.
7. the spinning frame for possessing dyeing function according to claim 1, it is characterised in that：Also include being located at the second roller glue
Roller group closes the heater and whirligig between being combined with the 3rd roller rubber roll；Obtained after the combination drawing-off of second roller rubber roll
Product first passes through heater and is heated and softened, then is obtained after whirligig softens to heating devices heat using long filament
Product carry out rotation looping.
8. the spinning frame for possessing dyeing function according to claim 1, it is characterised in that：Also include being located at the 3rd roller glue
Roller group is closed and the dry test device of the bar between twister；The product obtained after the combination drawing-off of 3rd roller rubber roll is by an article dry survey
Trial assembly is put and is tested, and adjusts the combination of first roller rubber roll, the combination of the second roller rubber roll and the 3rd roller according to test result
The rotating speed of rubber roll combination.
9. the spinning frame for possessing dyeing function according to claim 1, it is characterised in that：Also include located at twister with
Three plasma body device between nanometer device for spinning, and between nanometer device for spinning and coiling and molding device the
Three drying units, the first filoplume detection means, the first plasma gassing apparatus, the second filoplume detection means and the second plasma
Body gassing apparatus；The product obtained after twister twisting treatment carries out surface modification treatment by three plasma body device,
Then nanofiber is sprayed by nanometer device for spinning, nanofiber parcel three plasma body device carries out surface modification treatment
The product for obtaining afterwards, forms nano fibrous membrane, then carries out drying and shaping by the 3rd drying unit, then examine by the first filoplume
Survey device to detect hairiness number, testing result is sent to the first plasma and singed dress by the first filoplume detection means
Put, the first plasma gassing apparatus carry out treatment of singing according to testing result arrange parameter, then detected by the second filoplume
Device detects that the second filoplume detection means is judged testing result to hairiness number again：If testing result is not
It is qualified, then the second plasma gassing apparatus are activated, and the parameter of the second plasma gassing apparatus is set according to testing result,
Second plasma gassing apparatus are further singed treatment；If testing result is qualified, the second plasma is not activated
Gassing apparatus.
10. it is a kind of manufacture spun yarn method, it is characterised in that：Comprise the following steps：
S1：Ripe bar or rove are carried out into surface modification treatment by the first plasma device；
S2：The product that step S1 is obtained is combined by first roller rubber roll and carries out drawing-off；
S3：Close fibre bundle is changed into loose fibre bundle by the product that step S2 is obtained by the first electrostatic generator；
S4：The product that step S3 is obtained carries out spraying dyeing by the first dyeing apparatus；
S5：The product that step S4 is obtained carries out drying fixation by the first drying unit；
S6：The product that step S5 is obtained detects that resistor detecting device is to detection by resistor detecting device to drying effect
Result is judged：If detection is qualified, proceed step S7；If detection is unqualified, the first baking is fed back signal to
Equipment for drying, the first drying unit adjusting parameter, and proceed step S7；
S7：The product that step S6 is obtained is combined by the second roller rubber roll and carries out drawing-off；
S8：The product that step S7 is obtained carries out the test of Color by computer color measurement and color match device, and computer colour examining is matched somebody with somebody
Color device is judged according to test result：If test result is unqualified, the second plasma device, the second electrostatic are activated
Generating means, the second dyeing apparatus and the second drying unit, and test result is sent to the second dyeing apparatus, the second dyeing dress
Put according to test result arrange parameter, carry out step S9；If test result is qualified, do not activate the second plasma device,
Second electrostatic generator, the second dyeing apparatus and the second drying unit, carry out step S13；
S9：The product that step S8 is obtained carries out surface modification treatment by the second plasma device；
S10：Close fibre bundle is changed into loose fibre bundle by the product that step S9 is obtained by the second electrostatic generator；
S11：The product that step S10 is obtained carries out further spraying dyeing by the second dyeing apparatus；
S12：Drying fixation is carried out by the second drying unit；
S13：Heated and softened by heater；
S14：Rotation looping is carried out to the product that step S13 is obtained by whirligig using long filament；
S15：The product that step S14 is obtained is combined by the 3rd roller rubber roll and carries out drawing-off；
S16：The product that step S15 is obtained carries out the dry test of bar by the dry test device of bar, and according to test result adjustment first
The rotating speed of the combination of roller rubber roll, the combination of the second roller rubber roll and the combination of the 3rd roller rubber roll；
S17：The product that step S16 is obtained is twisted by twister；
S18：The product that step S17 is obtained carries out surface modification treatment by three plasma body device；
S19：The product that step S18 is obtained sprays nanofiber, nanofiber parcel three plasma by nanometer device for spinning
The product that body device treatment is obtained, forms nano fibrous membrane；
S20：The product that step S19 is obtained carries out drying and shaping by the 3rd drying unit；
S21：The product that step S20 is obtained detects that the first filoplume is detected by the first filoplume detection means to hairiness number
Testing result is sent to the first plasma gassing apparatus by device, and the first plasma gassing apparatus are set according to testing result
Parameter；
S22：The product that step S21 is obtained carries out treatment of singing by the first plasma gassing apparatus；
S23：The product that step S22 is obtained detects that the second filoplume is detected by the second filoplume detection means to hairiness number
Device is judged testing result：If testing result is unqualified, the second plasma gassing apparatus are activated, and according to inspection
The parameter that result sets the second plasma gassing apparatus is surveyed, proceeds step S24；If testing result is qualified, do not swash
Second plasma gassing apparatus living, carry out step S25；
S24：The product that step S23 is obtained further is singed treatment by the second plasma gassing apparatus；
S25：Shaping is wound by coiling and molding device, to form spun yarn.
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| CN201611151084.4A CN106757624B (en) | 2016-12-14 | 2016-12-14 | A method of having the spinning frame and manufacture spun yarn of dyeing function |
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| CN201611151084.4A CN106757624B (en) | 2016-12-14 | 2016-12-14 | A method of having the spinning frame and manufacture spun yarn of dyeing function |
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Cited By (1)
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| CN106757624B (en) | 2019-01-25 |
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Address after: 314500 No.212, qiangye Road, Fengming street, Tongxiang City, Jiaxing City, Zhejiang Province Patentee after: Zhejiang Zhenghui Knitting Technology Co.,Ltd. Address before: 314500 No.212, qiangye Road, Fengming street, Tongxiang City, Jiaxing City, Zhejiang Province Patentee before: ZHEJIANG REFULGENCE TEXTILE CO.,LTD. |
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