CN106735137A - A kind of aluminum piston automatic casting cuts rising head process units - Google Patents
A kind of aluminum piston automatic casting cuts rising head process units Download PDFInfo
- Publication number
- CN106735137A CN106735137A CN201611138718.2A CN201611138718A CN106735137A CN 106735137 A CN106735137 A CN 106735137A CN 201611138718 A CN201611138718 A CN 201611138718A CN 106735137 A CN106735137 A CN 106735137A
- Authority
- CN
- China
- Prior art keywords
- casting
- robot
- water tank
- quenching water
- furnace
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D35/00—Equipment for conveying molten metal into beds or moulds
- B22D35/04—Equipment for conveying molten metal into beds or moulds into moulds, e.g. base plates, runners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D29/00—Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D31/00—Cutting-off surplus material, e.g. gates; Cleaning and working on castings
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
- C21D1/63—Quenching devices for bath quenching
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Abstract
Rising head process units is cut the invention discloses a kind of aluminum piston automatic casting, including three station rotary crucibles, casting machine, taking mechanical hand, quenching water tank, heat treatment basket and sorting chip cleaner, pouring robot is connected with three one, station rotary crucible stations, the both sides of pouring robot and front side set three casting machines, taking mechanical hand is arranged between each casting machine and quenching water tank, both sides with casting robot quenching water tank on the same line are connected with sawing machine people, output material road is provided between quenching water tank and heat treatment basket just to casting robot, the both sides for exporting material road are respectively arranged with sawing machine, sorting chip cleaner is vertically connected on the side of sawing machine, it is also parallel on sorting chip cleaner to be connected with scraps collection cart.Apparatus of the present invention are arranged in product word, rational in infrastructure ingenious, do not shut down work within 24 hours, and production efficiency is high, and casting quality is high, and piston variety renovation is fast, can realize that same casting function produces the piston of different cultivars automatically.
Description
Technical field
The present invention relates to automated machine apparatus field, specifically a kind of aluminum piston automatic casting cuts rising head process units.
Background technology
At present, existing aluminum piston process units is all to two casting machine cast aluminium liquids, machine using a robot
People takes aluminium water crucible and fixes station, and takes two rotary work stations of aluminium water crucible.Although this structure is simple, easy to use,
That there is also more shortcoming, such as cannot in time remove gas in the course of the work, cause cast product in exist it is hollow, and
And certain danger is there is also, and this structure cannot also realize increasingly faster production requirement.
The content of the invention
Rising head process units is cut it is an object of the invention to provide a kind of aluminum piston automatic casting, to solve above-mentioned background skill
The problem proposed in art.
To achieve the above object, the present invention provides following technical scheme：
A kind of aluminum piston automatic casting cuts rising head process units, including three station rotary crucibles, casting machine, pickup machinery
Hand, quenching water tank, heat treatment basket and sorting chip cleaner, cast machine is connected with described three station rotary crucibles, one station
People, the both sides of the pouring robot and front side set three casting machines, and one of casting machine and casting robot, three
Station rotary crucible is set on the same line, and the taking mechanical hand is arranged between each casting machine and quenching water tank, and
Quenching water tank is just set to casting machine, and the both sides with casting robot quenching water tank on the same line are connected with sawing machine
Output material road is provided between people, just the quenching water tank to casting robot and heat treatment basket, the both sides for exporting material road set respectively
Sawing machine is equipped with, the sorting chip cleaner is vertically connected on the side of sawing machine, also parallel on the sorting chip cleaner to be connected with
Scraps collection cart.
As further scheme of the invention：Getter is installed on the three station rotaries crucible.
As further scheme of the invention：Oxidation is additionally provided between the casting robot and three station rotary crucibles
Skin collecting box.
As further scheme of the invention：The three station rotaries crucible include refining furnace, melting furnace, rotation platform,
Holding furnace, support platform and motor, the refining furnace, melting furnace, holding furnace are fixedly mounted on rotation platform in equilateral triangle,
The bottom surface of the rotation platform is installed with revolving support inner ring, and the top surface of the support platform is installed with revolving support
Outer ring, and the rolling of revolving support inner ring is arranged on revolving support outer ring inner side, the motor is fixedly mounted on the top of support platform
Face, and motor is located at the inner side of support revolution inner ring, and the reductor for being fixed on support platform top surface, institute are connected with the motor
The top for stating reductor is provided with the little gear engaged with revolving support inner ring；Refining is also separately installed with the rotation platform
Stove electronic box, melting furnace electronic box, holding furnace electronic box, and refining furnace electronic box be located between refining furnace and melting furnace, melting furnace electronic box position
Between melting furnace and holding furnace, holding furnace electronic box is located between holding furnace and refining furnace.
As further scheme of the invention：Also include robot electricity cabinet, the robot electricity cabinet connects three works respectively
Position rotation crucible, casting robot, sawing machine, sawing machine people, taking mechanical hand, sorting chip cleaner.
Compared with prior art, the beneficial effects of the invention are as follows：
1st, work, productive temp efficiency high are not shut down within 24 hours；
2nd, only 2 workmans aid in three casting machine productions, three casting machine product word arrangements, rational in infrastructure ingenious, speed
Hurry up；
3rd, band upset casting machine and robot are servo-actuated, it is ensured that casting quality；
3rd, casting machine equipped with putting filter screen and taking mechanical hand automatically；
4th, physics sets security isolation net, manually operates outside separation net；
5th, during maintenance of equipment, programmed protection, robot position limitation protection, safe grating protection, sliding door separation net four are set
Protect again, protect being perfectly safe when workman is in maintenance of equipment；
6th, casting machine quickly replacing mould interface reaches quick-replaceable piston kind；
7th, the double quantitative pouring apparatus of robot double teeming spoon, can realize that same casting function produces the work of different cultivars automatically
Plug.
Brief description of the drawings
Fig. 1 is the structural representation that aluminum piston automatic casting cuts rising head process units.
Fig. 2 is the structural representation that aluminum piston automatic casting cuts three station rotary crucibles in rising head process units.
Fig. 3 is the connection diagram of motor and revolving support circle in Fig. 2.
In figure：1- getters；The station rotary crucibles of 2- tri-；The casting machines of 3- first；The taking mechanical hands of 4- first；5- first quenches
Fiery water tank；6- the first sawing machine people；7- robots electricity cabinet；8- sawing machines；9- scraps collection carts；10- sorts chip cleaner；11- is exported
Material road；12- is heat-treated basket；The quenching water tanks of 13- second；14- the second sawing machine people；The taking mechanical hands of 15- the 3rd；16- second
Casting machine；The quenching water tanks of 17- the 3rd；The taking mechanical hands of 18- the 3rd；The casting machines of 19- the 3rd；20- pouring robots；21- is aoxidized
Skin collecting box；22- refining furnaces；23- refining furnace electronic boxs；24- melting furnaces；25- melting furnace electronic boxs；26- rotation platforms；27- is supported
Platform；28- holding furnaces；29- holding furnace electronic boxs；30- revolving support inner rings；31- revolving supports outer ring；32- little gears；33- subtracts
Fast machine；34- motors
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made
Embodiment, belongs to the scope of protection of the invention.
Fig. 1~3 are referred to, in the embodiment of the present invention, a kind of aluminum piston automatic casting cuts rising head process units, including three works
Position rotation crucible 2, casting machine, taking mechanical hand, quenching water tank, heat treatment basket and sorting chip cleaner, casting machine include the first casting
Machine 3, the second casting machine 16, the 3rd casting machine 19 are made, taking mechanical hand includes the first taking mechanical hand 4, the second taking mechanical hand
15th, the 3rd taking mechanical hand 18, quenching water tank includes the first quenching quenching quenching water tank 17 of water tank the 13, the 3rd of water tank 5, second.
Getter 1 is installed on three station rotary crucibles 2, casting machine is connected with three 2 one, station rotary crucible stations
Device people 20, the both sides of pouring robot 20 are respectively arranged with the first casting machine 3, the 3rd casting machine 19, before pouring robot 20
Side sets the second casting machine 19, and the second casting machine 19 is arranged on same straight line with casting robot 20, three station rotary crucibles 2
On, the first taking mechanical hand 4 is arranged between the first casting machine 3 and the first quenching water tank 5, and the second taking mechanical hand 15 is arranged on
Between second casting machine 16 and the first quenching water tank 13, the 3rd taking mechanical hand 18 is arranged on the 3rd casting machine 19 and the 3rd quenching
Between water tank 17, the both sides with the second quenching water tank 13 on the same line of casting robot 20 are connected to the first sawing
The sawing machine people 14 of robot 6 and second, just to being set between the second quenching water tank 13 and heat treatment basket 12 of casting robot 20
Output material road 11 is equipped with, the both sides for exporting material road 11 are respectively arranged with sawing machine 8, and sorting chip cleaner 10 is vertically connected on sawing machine
8 side, it is also parallel on sorting chip cleaner 10 to be connected with scraps collection cart 9.
Further, it is additionally provided with oxide skin collecting box 21 between the station rotary crucible 2 of casting robot 20 and three.
Further, three station rotary crucibles 2 include refining furnace 22, melting furnace 24, rotation platform 26, holding furnace 28, branch
Support platform 27 and motor 34, refining furnace 22, melting furnace 24, holding furnace 28 are fixedly mounted on rotation platform 26 in equilateral triangle,
The bottom surface of rotation platform 26 is installed with revolving support inner ring 30, and the top surface of support platform 27 is installed with outside revolving support
Circle 31, and the rolling of revolving support inner ring 30 is arranged on the inner side of revolving support outer ring 31, motor 34 is fixedly mounted on support platform 27
Top surface, and motor 34 be located at support revolution inner ring 30 inner side, be connected with motor 34 and be fixed on the top surface of support platform 27
Reductor 33, the top of reductor 33 is provided with the little gear 32 engaged with revolving support inner ring 30；Also divide on rotation platform 26
Refining furnace electronic box 23, melting furnace electronic box 25, holding furnace electronic box 29 are not installed, and refining furnace electronic box 23 is located at refining furnace 22 and melts
Change between stove 24, melting furnace electronic box 25 is located between melting furnace 24 and holding furnace 28, holding furnace electronic box 29 is located at the He of holding furnace 28
Between refining furnace 22.
Further, the device also includes robot electricity cabinet 7, and robot electricity cabinet 7 connects three station rotary crucibles respectively
2nd, casting robot 20, sawing machine 8, the first sawing machine people 6, the second sawing machine people 14, the first taking mechanical hand 4, second
Taking mechanical hand 16, the 3rd taking mechanical hand 19, sorting chip cleaner 10.
The course of work of apparatus of the present invention is as follows：
1st, pour into a mould
Pouring robot 20 turns to the top of three station rotary crucibles 2, and the action of pouring robot 20 takes liquid, turns after taking liquid
Moving to the first casting machine 3 carries out aluminium liquid cast, when first casting machine 3 enters cooled and solidified after the casting complete of pouring robot 20
Between, pouring robot 20 is returned back at oxide skin collecting box 21, and pouring robot 20 is returned after remaining aluminium liquid in spoon is outwelled, and is returned to
Origin waits the signal of next casting machine request cast, is sequentially completed three cast work of casting machine；
2nd, die sinking pickup, quenching
After first casting machine 3 reaches the die sinking of cooled and solidified time, the first taking mechanical hand 4 is acted, and aluminum piston is taken out and is put
Enter the first quenching water tank 5；
3rd, sawing, blanking sorting
After reaching cool time, the first sawing machine people 6 takes out piston from the first quenching water tank 5, goes to sawing machine 8
Place, the cross gate of piston, rising head are cut off, and the bottom of sawing machine 8 is provided with sorting chip cleaner 10, and aluminium skimmings and aluminium block sorting placement are entered
In scraps collection cart 9；
4th, piston sorting placement
After sawing is complete, the first sawing machine people 6, the second sawing machine people 14 respectively put the piston of three casting machines respectively
Put to three output material roads 11, and every kind of piston point or so is placed；
5th, manual detection is placed respectively
Setting a human assistance station in output material road 11 end carries out the outward appearance detection of piston inside and outside, puts heat after detection into
In treatment basket 12；
6th, crucible is rotated
Holding furnace 29 is provided from the dynamic aluminium water that scoops and uses, and melting furnace 24 is artificial auxiliary packing stove, carries out the operation of melting aluminum, i.e., should
Rotation platform 26 is to rotate counterclockwise, and single rotates counterclockwise angle for 120 °, when the aluminium liquid in holding furnace 29 is with to most
During low liquid level, motor 34 starts work, and the little gear 32 that driving is engaged with reductor 33 is rotated, and little gear 32 drives revolving support
Inner ring 30 is operated, because rotation platform 26 is fixedly connected with revolving support inner ring 30, so as to drive rotation platform 26 to rotate；Work as electricity
When machine 34 is acted, revolving support inner ring 30 and revolving support outer ring 31 roll and coordinate, and reach rotation 26 and the band of support platform 27
The purpose that dynamic three stoves are rotated；The station sets a human assistance station and carries out smelting filler work.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie
In the case of without departing substantially from spirit or essential attributes of the invention, the present invention can be in other specific forms realized.Therefore, no matter
From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is by appended power
Profit requires to be limited rather than described above, it is intended that all in the implication and scope of the equivalency of claim by falling
Change is included in the present invention.Any reference in claim should not be considered as the claim involved by limitation.
Claims (5)
1. a kind of aluminum piston automatic casting cuts rising head process units, including three station rotary crucibles, casting machine, taking mechanical hand,
Quenching water tank, heat treatment basket and sorting chip cleaner, it is characterised in that be connected with described three station rotary crucibles, one station
Pouring robot, the both sides of the pouring robot and front side set three casting machines, and one of casting machine and casting
Robot, three station rotary crucibles are set on the same line, and the taking mechanical hand is arranged on each casting machine with quenching water
Between case, and quenching water tank is just set to casting machine, and the both sides with casting robot quenching water tank on the same line are connected
There is sawing machine people, be just provided with output material road between the quenching water tank to casting robot and heat treatment basket, output material road
Both sides are respectively arranged with sawing machine, and the sorting chip cleaner is vertically connected on the side of sawing machine, on the sorting chip cleaner also
It is parallel to be connected with scraps collection cart.
2. aluminum piston automatic casting according to claim 1 cuts rising head process units, it is characterised in that the three stations rotation
Turn that getter is installed on crucible.
3. aluminum piston automatic casting according to claim 1 cuts rising head process units, it is characterised in that the casting machine
Oxide skin collecting box is additionally provided between people and three station rotary crucibles.
4. aluminum piston automatic casting according to claim 1 cuts rising head process units, it is characterised in that the three stations rotation
Turning crucible includes refining furnace, melting furnace, rotation platform, holding furnace, support platform and motor, the refining furnace, melting furnace, insulation
Stove is fixedly mounted on rotation platform in equilateral triangle, and the bottom surface of the rotation platform is installed with revolving support inner ring, institute
The top surface for stating support platform is installed with revolving support outer ring, and revolving support inner ring is rolled and is arranged in revolving support outer ring
Side, the motor is fixedly mounted on the top surface of support platform, and motor is located at the inner side of support revolution inner ring, connects on the motor
The reductor for being fixed on support platform top surface is connected to, the top of the reductor is provided with the small tooth engaged with revolving support inner ring
Wheel；Refining furnace electronic box, melting furnace electronic box, holding furnace electronic box, and refining furnace electronic box position are also separately installed with the rotation platform
Between refining furnace and melting furnace, melting furnace electronic box be located between melting furnace and holding furnace, holding furnace electronic box be located at holding furnace and
Between refining furnace.
5. aluminum piston automatic casting according to claim 1 cuts rising head process units, it is characterised in that also including robot
Electric cabinet, the robot electricity cabinet connects three station rotary crucibles, casting robot, sawing machine, sawing machine people, extractor respectively
Tool hand, sorting chip cleaner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611138718.2A CN106735137A (en) | 2017-01-06 | 2017-01-06 | A kind of aluminum piston automatic casting cuts rising head process units |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611138718.2A CN106735137A (en) | 2017-01-06 | 2017-01-06 | A kind of aluminum piston automatic casting cuts rising head process units |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106735137A true CN106735137A (en) | 2017-05-31 |
Family
ID=58879961
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611138718.2A Pending CN106735137A (en) | 2017-01-06 | 2017-01-06 | A kind of aluminum piston automatic casting cuts rising head process units |
Country Status (1)
| Country | Link |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107150117A (en) * | 2017-07-19 | 2017-09-12 | 安徽理工大学 | Many arm type suspended rail formula casting cleaning machine people |
| CN109465645A (en) * | 2019-01-09 | 2019-03-15 | 深圳市银宝山新科技股份有限公司 | Automatic sawing, cutting device for aluminium alloy semi-solid die-cast product |
| CN112831633A (en) * | 2020-12-31 | 2021-05-25 | 南通宏久金属制品有限公司 | Aluminum casting heat treatment device and working method thereof |
| CN112893818A (en) * | 2021-05-07 | 2021-06-04 | 中国航发北京航空材料研究院 | Automatic transfer system of vacuum precision casting module |
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| CN101417334A (en) * | 2008-11-13 | 2009-04-29 | 重庆宗申技术开发研究有限公司 | Metal gravity casting automatic production line |
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| JP2015068576A (en) * | 2013-09-30 | 2015-04-13 | 中部電力株式会社 | Plasma melting device and plasma melting method |
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| EP1116535A1 (en) * | 2000-01-13 | 2001-07-18 | Kwc Ag | Low pressure die casting apparatus for the manufacture of aluminium castings |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107150117A (en) * | 2017-07-19 | 2017-09-12 | 安徽理工大学 | Many arm type suspended rail formula casting cleaning machine people |
| CN109465645A (en) * | 2019-01-09 | 2019-03-15 | 深圳市银宝山新科技股份有限公司 | Automatic sawing, cutting device for aluminium alloy semi-solid die-cast product |
| CN112831633A (en) * | 2020-12-31 | 2021-05-25 | 南通宏久金属制品有限公司 | Aluminum casting heat treatment device and working method thereof |
| CN112893818A (en) * | 2021-05-07 | 2021-06-04 | 中国航发北京航空材料研究院 | Automatic transfer system of vacuum precision casting module |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20181206 Address after: 276500 Rizhao City Chengyang Economic Development Zone, Shandong Chengyang 888 North Road No. 888 Applicant after: Shandong evolutional New Material Co., Ltd. Address before: 276500 Juxian Economic Development Zone, Rizhao City, Shandong (No. 888 Chengyang Road North, No. 8, Piston Corp Harbor Hospital) Applicant before: SHANDONG COAHENT ROBOT CO., LTD. |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170531 |
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