CN106723271A - The method that coal-fired tobacco flue-curing house transform high-efficiency air source heat pump tobacco flue-curing house as - Google Patents
The method that coal-fired tobacco flue-curing house transform high-efficiency air source heat pump tobacco flue-curing house as Download PDFInfo
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- CN106723271A CN106723271A CN201611181207.9A CN201611181207A CN106723271A CN 106723271 A CN106723271 A CN 106723271A CN 201611181207 A CN201611181207 A CN 201611181207A CN 106723271 A CN106723271 A CN 106723271A
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- wall
- heating chamber
- heat pump
- air
- tobacco flue
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/10—Roasting or cooling tobacco
Abstract
The invention discloses a kind of method that coal-fired tobacco flue-curing house transform high-efficiency air source heat pump tobacco flue-curing house as, first step is to remove wall after heating chamber, then removes air blast support, removes stove；Second step is insulated wall transformation, and two hydrofuge air ports are blocked with brick mix structure, return air inlet is transform as tubaeform；Third step is to install heat pump, and air channel support is arranged in heating chamber；Wall after heating chamber is sealed；Heat pump host groups are arranged on heating chamber rear, condenser and heat pump host groups are connected using connecting copper pipe；Four steps is the left cleaning door removed behind left side on wall and goes out chimney mouthful, and is blocked with brick mix structure；5th step is to install switch board on the left wall of heating chamber, and the blower fan and heat pump host groups are connected with switch board.The present invention is easy to transform original coal-fired tobacco flue-curing house as air source heat pump tobacco flue-curing house, it is low that cost compares newly-built tobacco flue-curing house, it is to avoid the waste of existing equipment, and efficiency is higher, anti-pollution and energy-saving.
Description
Technical field
The present invention relates to tobacco leaf barbecue technical field, more particularly to the transformation of coal-fired tobacco flue-curing house that China builds over nearly 10 years
Method.
Background technology
It is well known that China is cured tobacco production state and country of consumption the biggest in the world, long-term tobacco planting area 1,000,000 is public
Hectare, purchase 2,000,000 tons of flue-cured tobacco.Since 11th Five-Year, State Tobacco Monopoly Bureau carries forward vigorously leaf tobacco production infrastructure construction, barn
Qualitative leap is realized, a large amount of traditional flue-curing barns are transformed into bulk curing barn, for baking quality of tobacco provides reliable apparatus
Ensure.Because the factors such as various regions tobacco leaves property, dress smoke, baking process, weather conditions and coal-fired calorific capacity differ greatly, often bake
The raw coal consumption for going out 1 kilogram of dry cigarette also differs greatly, and is 1.0~3.2 kilograms, 2 kilograms or so of average out to, annual tobacco flue-curing
Consumption raw coal is up to more than 4,000,000 tons.Over nearly 10 years, China has built substantial amounts of coal-fired tobacco flue-curing house.
The air pollutants such as a large amount of mercury, arsenic, zinc are discharged after coal burning, is the main source of China's air pollution.According to survey
Calculate, every year because tobacco flue-curing is to the carbon dioxide of nearly ten million ton of airborne release, sulfur dioxide, nitric oxide, hydrogen sulfide and cigarette
The pollutants such as dirt, produce with the waste residue of millions of tons.It is group construction that China's bulk curing barn is most, and every baking season is because of fire coal
The pollutant concentration for causing is emitted on some areas and compares one of problem of concentration as contradiction.Therefore, reduce baking cost,
Reducing environmental pollution has turned into problem demanding prompt solution.
Current heat pump drying equipment engenders that the pattern of appearance is typically baking vessel and heating chamber mould newly-built together
Formula, occurs in the form of a kind of new technology and flue-cured tobacco special equipment.So cause built coal-fired flue-cured tobacco in all parts of the country
Room will gradually lie on the table, and increasingly fall into disuse, early investment majority fire coal barns be tobacco grower create interests less than input into
This, coal-fired tobacco flue-curing house is rejected, and causes the waste of resource.
The content of the invention
It is an object of the invention to provide a kind of method that coal-fired tobacco flue-curing house transform high-efficiency air source heat pump tobacco flue-curing house as, just
In original coal-fired tobacco flue-curing house is transform as air source heat pump tobacco flue-curing house, not only to compare newly-built air source heat pump tobacco flue-curing house low for cost,
And avoid the waste of existing equipment.
To achieve the above object, the method that coal-fired tobacco flue-curing house of the invention transform high-efficiency air source heat pump tobacco flue-curing house as, should
The burning tobacco flue-curing house that method is transformed includes baking vessel, and smoke hanging shelf is provided with baking vessel, and baking vessel rear end is provided with insulated wall, heat-insulated
Wall top is provided with air inlet, and insulated wall bottom is provided with return air inlet, hydrofuge air port is respectively equipped with the insulated wall of return air inlet both sides；
Insulated wall top is connected with horizontally disposed blower fan platen backward, and blower fan platen is provided with fan house, blower fan platen lower section
The heating chamber adjacent with insulated wall is provided with, air blower and stove are provided with heating chamber；Heating chamber has the left wall of heating chamber and heating
Room You Qiang；
Blower fan platen stretches out heating chamber backward and its rear end is connected with downwards support post；Heating chamber Hou Qiang bottoms are provided with hydrofuge wind
Door, hydrofuge air door is connected with return air inlet；The blower fan platen of heating chamber You Qiang rights to have right side after wall, behind right side wall with
The right wall interval setting of heating chamber；The blower fan platen of heating chamber Zuo Qiang lefts to have left side after wall, wall and heating chamber behind left side
Left wall interval setting；
Wall is provided with right cleaning door and fresh air air door behind right side, and wall is provided with left cleaning door and goes out chimney mouthful behind left side；Right cleaning door
Baffle plate is equipped with left cleaning door；Left cleaning door, right cleaning door and fresh air air door are communicated with heating chamber, are provided with fan house
Blower fan for the thermal current in heating chamber to be sent into baking vessel；
Insulated wall behind left side between wall and the left wall of heating chamber is provided with the rear sight for observing tobacco flue-curing situation in baking vessel
Examine window；
The present invention is carried out according to the following steps：
Before transforming at the scene, ready-prepared ovenable structure first；Heating arrangement includes air channel support, and air channel support is provided with condenser,
Air channel support is connected with electric auxiliary stand, and electric auxiliary stand is located at condenser top；Electric auxiliary stand is provided with electric auxiliary heating device；Wind
Road support is adapted with heating chamber；
First step is to remove wall after heating chamber, then removes air blast support, removes stove, it is ensured that blower fan platen lower surface level
And surfacing；
Second step is insulated wall transformation, and described two hydrofuge air ports are blocked with brick mix structure；
Third step is to install heat pump, first repairs the left wall of heating chamber and the right wall of heating chamber, it is ensured that the left wall of heating chamber and heating
The right wall in room is smooth vertically, it is ensured that the spacing between the left wall of heating chamber and the right wall of heating chamber is adapted with air channel support；By air channel
Support is arranged in heating chamber, and condenser is located at heating chamber top and is located at same level position with right cleaning door；
Wall after heating chamber is sealed using thick polyurethane plate；Heat pump host groups are arranged on heating chamber rear, heat pump master
Machine is located at blower fan platen lower section；Condenser and heat pump host groups are connected using connecting copper pipe, the evaporator in heat pump host groups is just
To the hydrofuge air door；
Four steps is the left cleaning door removed behind left side on wall and goes out chimney mouthful, and is blocked with brick mix structure, after closure really
The wall both side surface of wall is smooth after on the left of protecting；Under ensuring the flapper closure and fresh air air door closed mode at right cleaning door, plus
Hot cell is in air-tight state；
5th step is to install switch board on the left wall of heating chamber, and the blower fan and heat pump host groups are connected with switch board.
Return air inlet is transformed in the second step, transform the return air inlet of insulated wall bottom as outer small interior big loudspeaker
Mouthful.
The air channel support is bolted using square tube and is made.
Switch board using microcomputer and the color LCD screen being connected with microcomputer, by microcomputer from
Dynamic control, microcomputer is built-in with flue-cured tobacco expert curve.
The present invention has the advantage that：
Using the method for the present invention, it is highly convenient for carrying out upgrading to existing coal-fired tobacco flue-curing house.After the completion of transformation, baking vessel and
Its internal structure, rear observation window, fan house, maintenance window（Former right cleaning door）, air inlet and fresh air air door etc. be original structure,
The utilization rate of existing equipment is improve, the cost for building high-efficiency air source heat pump tobacco flue-curing house is significantly reduced, is met domestic cigarettes and is done comprehensive
[2009] No. 418 files《Bulk curing barn technical specification（It is tentative）Revised edition》Construction requirements, make in the past 10 Duo Nianlai states it is built-in
If a large amount of coal-fired tobacco flue-curing house no longer need discarded reconstruction, saved resource, Air-pollution From Combustion, reducing energy consumption can either be eliminated, and
Make the cost of the input of tobacco grower's early stage be unlikely to waste, reach the purpose of cost efficiency, energy-conserving and environment-protective.
After upgrading being carried out using the method for the present invention to existing coal-fired tobacco flue-curing house, completely compatible existing coal-fired tobacco flue-curing house
Useful load and load mode, adapt to new load mode without tobacco grower, meet the custom formed in tobacco grower's long-term work, and have
Have the advantages that air source heat pump possesses energy-saving.
Evaporator just to the hydrofuge air door, so that hydrofuge wind heating evaporation device, realizes UTILIZATION OF VESIDUAL HEAT IN, improves heat pump master
The efficiency of unit, reduces power consumption.
It is made because air channel support is bolted using square tube, therefore can be again assembled after transport in place, it is to avoid
The air channel support that assembles of transport and increase transportation volume and cost of transportation.
Brief description of the drawings
Fig. 1 is that the right side of improved high-efficiency air source heat pump tobacco flue-curing house in the present invention regards schematic diagram；
Fig. 2 is the schematic rear view of high-efficiency air source heat pump tobacco flue-curing house in the present invention；
Fig. 3 is the schematic rear view for removing high-efficiency air source heat pump tobacco flue-curing house after heat pump host groups；
Fig. 4 is the schematic cross-section of insulated wall；
Fig. 5 is that the right side of high-efficiency air source heat pump tobacco flue-curing house at heating chamber regards schematic diagram；
Fig. 6 is the left view schematic diagram of high-efficiency air source heat pump tobacco flue-curing house at heating chamber；
Fig. 7 is the dimensional structure diagram of the air channel support for being provided with condenser；
Fig. 8 is the heating chamber schematic cross-section at the support of air channel.
Specific embodiment
As shown in Figures 1 to 8, it transform high-efficiency air source heat pump tobacco flue-curing house as the invention discloses a kind of coal-fired tobacco flue-curing house
Method, the burning tobacco flue-curing house that the method is transformed includes being provided with three layers of smoke hanging shelf 2, the rear end of baking vessel 1 in baking vessel 1, baking vessel 1
Insulated wall 3 is provided with, the top of insulated wall 3 is provided with air inlet 4, and the bottom of insulated wall 3 is provided with return air inlet 5, the insulated wall of the both sides of return air inlet 5
Hydrofuge air port 6 is respectively equipped with 3；
The top of insulated wall 3 is connected with horizontally disposed blower fan platen 7 backward, and blower fan platen 7 is provided with fan house 8, blower fan platen 7
Lower section is provided with the heating chamber 9 adjacent with insulated wall 3, and air blower and stove are provided with heating chamber 9；Heating chamber 9 has heating chamber left
Wall 10 and the right wall 11 of heating chamber；Fan house 8 is located at the surface of heating chamber 9.
Blower fan platen 7 stretches out heating chamber 9 backward and its rear end is connected with downwards support post 12；The Hou Qiang bottoms of heating chamber 9
Hydrofuge air door 13 is provided with, hydrofuge air door 13 is connected with return air inlet 5；The blower fan platen 7 of the right right of wall 11 of heating chamber is to having
Wall 14 behind right side, wall 14 and the right interval setting of wall 11 of heating chamber behind right side；The blower fan platen 7 of the left left of wall 10 of heating chamber is to dividing into
There is wall 15 behind left side, wall 15 and the left interval setting of wall 10 of heating chamber behind left side；
Wall 14 is provided with right cleaning door 16 and fresh air air door 17 behind right side, and wall 15 is provided with left cleaning door 18 and goes out chimney mouthful behind left side
19；Baffle plate 20 is equipped with right cleaning door 16 and left cleaning door 18；Left cleaning door 18, right cleaning door 16 and fresh air air door 17 with
Heating chamber 9 is communicated, and the blower fan for the thermal current in heating chamber 9 to be sent into baking vessel 1 is provided with fan house 8；
Insulated wall 3 behind left side between wall 15 and the left wall 10 of heating chamber is provided with for observing tobacco flue-curing situation in baking vessel 1
Rear observation window 26；
Remodeling method of the invention is carried out according to the following steps：
Before transforming at the scene, ready-prepared ovenable structure first；Heating arrangement includes air channel support 21, and air channel support 21 is provided with condensation
Device 22, air channel support 21 is connected with electric auxiliary stand 23, and electric auxiliary stand 23 is located at the top of condenser 22；Electric auxiliary stand 23 is provided with electricity
Assisted heating device 24；Air channel support 21 is adapted with heating chamber 9；
First step is to remove wall after heating chamber 9, then removes air blast support, removes stove, it is ensured that the lower surface water of blower fan platen 7
Flat and surfacing；Ensure the distance between ground and the lower surface of blower fan platen 7 between 2490~2510 millimeters, preferred value is
2500 millimeters.
Second step is that insulated wall 3 is transformed, and described two hydrofuge air ports 6 are blocked with brick mix structure；
Third step is to install heat pump, the left wall 10 of heating chamber and the right wall 11 of heating chamber is first repaired, in the left He of wall 10 of heating chamber
The inner surface of the right wall 11 of heating chamber is plastered, it is ensured that the left wall 10 of heating chamber and the right wall 11 of heating chamber are smooth vertically, it is ensured that heating chamber
Spacing between left wall 10 and the right wall 11 of heating chamber is adapted with air channel support 21（The optimal value of the spacing is 1400 millimeters, excellent
The scope of choosing is 1395-1410 millimeters）；Air channel support 21 is arranged in heating chamber 9, condenser 22 is located at the top of heating chamber 9
And it is located at same level position with right cleaning door 16；
Wall after heating chamber 9 is sealed using 50mm thickness polyurethane plates；After heat pump host groups 27 are arranged on into heating chamber 9
Side, heat pump main frame is located at the lower section of blower fan platen 7；Condenser 22 and heat pump host groups 27, heat pump main frame are connected using connecting copper pipe
Evaporator in group 27, so that hydrofuge wind heating evaporation device, realizes UTILIZATION OF VESIDUAL HEAT IN, improves heat pump just to the hydrofuge air door 13
The efficiency of host groups 27, reduces power consumption.
Four steps is the left cleaning door 18 removed behind left side on wall 15 and goes out chimney mouthful 19, and is sealed with brick mix structure
It is stifled, ensure that the wall both side surface of wall 15 behind left side is smooth after closure；To be cement net on surface inside and outside wall 15 behind left side
Face.Ensure that the baffle plate 20 at right cleaning door 16 is closed and under the closed mode of fresh air air door 17, heating chamber 9 is in air-tight state；Such as
Heating chamber 9 is not closed after tested for fruit, then poorly sealed place is repaired.
5th step is the installation switch board 25 on the left wall 10 of heating chamber, by the blower fan and heat pump host groups 27 and control
Cabinet 25 is connected.
Return air inlet 5 is transformed in the second step, transform the return air inlet 5 of the bottom of insulated wall 3 as outer small interior big loudspeaker
Mouth.Return air inlet 5 towards the side of baking vessel 1 be inner side（On front side of i.e.）, it is outside towards the side of heating chamber 9（On rear side of i.e.）.
After transforming horn mouth as, wind velocity can be improved out, make return air more smooth.
The air channel support 21 uses square tube（It is preferred that it is the square tube of 40*40*2 to use specification）It is bolted and is made.
Switch board 25 using microcomputer and the color LCD screen being connected with microcomputer, by microcomputer
Automatically control, microcomputer is built-in with flue-cured tobacco expert curve, one-touch baking can be realized, be prior art, concrete structure
No longer describe in detail.
After the completion of transformation, baking vessel 1 and its internal structure, blower fan platen 7, rear observation window 26, fan house 8, maintenance window（It is former
Right cleaning door 16）, air inlet 4 and fresh air air door 17 etc. be original structure, improve the utilization rate of existing equipment, be greatly reduced
The cost of high-efficiency air source heat pump tobacco flue-curing house is built, is met domestic cigarettes and is done comprehensive [2009] No. 418 files《Bulk curing barn technical specification
（It is tentative）Revised edition》Construction requirements, make in the past that a large amount of coal-fired tobacco flue-curing house of domestic construction no longer needs discarded weight over more than 10 years
Build, saved resource, Air-pollution From Combustion, reducing energy consumption can either be eliminated, make the cost of the input of tobacco grower's early stage be unlikely to waste again,
Reach the purpose of cost efficiency, energy-conserving and environment-protective.
The devices such as the switch board 25, electric auxiliary heating device 24, condenser 22 and heat pump host groups 27 are this area
Existing apparatus, concrete structure is no longer described in detail.
During using improved high-efficiency air source heat pump tobacco flue-curing house flue-cured tobacco, fresh air air door 17 is opened, start heat pump host groups
27 and blower fan, fresh air is drawn into heating chamber 9, is added when by condenser 22 and electric auxiliary heating device 24 from fresh air air door 17
Heat, hot blast enters the top of baking vessel 1 by air inlet 4, from top to bottom by the tobacco leaf in each layer smoke hanging shelf 2 in baking vessel 1,
By tobacco leaf drying.The wind of the moisture that tobacco leaf is evaporated is carried by being discharged after return air inlet 5 and hydrofuge air door 13, it is just right to heat
The evaporator of the heat pump host groups 27 of hydrofuge air door 13, so as to realize UTILIZATION OF VESIDUAL HEAT IN, reduces system power dissipation.
Above example is only used to illustrative and not limiting technical scheme, although with reference to above-described embodiment to this hair
It is bright to be described in detail, it will be understood by those within the art that：Still the present invention can be modified or be waited
With replacement, any modification or partial replacement without departing from the spirit and scope of the present invention, it all should cover in power of the invention
In the middle of sharp claimed range.
Claims (4)
1. the method that coal-fired tobacco flue-curing house transform high-efficiency air source heat pump tobacco flue-curing house as, the burning tobacco flue-curing house that the method is transformed includes
Baking vessel, is provided with smoke hanging shelf in baking vessel, baking vessel rear end is provided with insulated wall, and insulated wall top is provided with air inlet, insulated wall bottom
Portion is provided with return air inlet, and hydrofuge air port is respectively equipped with the insulated wall of return air inlet both sides；
Insulated wall top is connected with horizontally disposed blower fan platen backward, and blower fan platen is provided with fan house, blower fan platen lower section
The heating chamber adjacent with insulated wall is provided with, air blower and stove are provided with heating chamber；Heating chamber has the left wall of heating chamber and heating
Room You Qiang；
Blower fan platen stretches out heating chamber backward and its rear end is connected with downwards support post；Heating chamber Hou Qiang bottoms are provided with hydrofuge wind
Door, hydrofuge air door is connected with return air inlet；The blower fan platen of heating chamber You Qiang rights to have right side after wall, behind right side wall with
The right wall interval setting of heating chamber；The blower fan platen of heating chamber Zuo Qiang lefts to have left side after wall, wall and heating chamber behind left side
Left wall interval setting；
Wall is provided with right cleaning door and fresh air air door behind right side, and wall is provided with left cleaning door and goes out chimney mouthful behind left side；Right cleaning door
Baffle plate is equipped with left cleaning door；Left cleaning door, right cleaning door and fresh air air door are communicated with heating chamber, are provided with fan house
Blower fan for the thermal current in heating chamber to be sent into baking vessel；
Insulated wall behind left side between wall and the left wall of heating chamber is provided with the rear sight for observing tobacco flue-curing situation in baking vessel
Examine window；
It is characterized in that carrying out according to the following steps：
Before transforming at the scene, ready-prepared ovenable structure first；Heating arrangement includes air channel support, and air channel support is provided with condenser,
Air channel support is connected with electric auxiliary stand, and electric auxiliary stand is located at condenser top；Electric auxiliary stand is provided with electric auxiliary heating device；Wind
Road support is adapted with heating chamber；
First step is to remove wall after heating chamber, then removes air blast support, removes stove, it is ensured that blower fan platen lower surface level
And surfacing；
Second step is insulated wall transformation, and described two hydrofuge air ports are blocked with brick mix structure；
Third step is to install heat pump, first repairs the left wall of heating chamber and the right wall of heating chamber, it is ensured that the left wall of heating chamber and heating
The right wall in room is smooth vertically, it is ensured that the spacing between the left wall of heating chamber and the right wall of heating chamber is adapted with air channel support；By air channel
Support is arranged in heating chamber, and condenser is located at heating chamber top and is located at same level position with right cleaning door；
Wall after heating chamber is sealed using thick polyurethane plate；Heat pump host groups are arranged on heating chamber rear, heat pump master
Machine is located at blower fan platen lower section；Condenser and heat pump host groups are connected using connecting copper pipe, the evaporator in heat pump host groups is just
To the hydrofuge air door；
Four steps is the left cleaning door removed behind left side on wall and goes out chimney mouthful, and is blocked with brick mix structure, after closure really
The wall both side surface of wall is smooth after on the left of protecting；Under ensuring the flapper closure and fresh air air door closed mode at right cleaning door, plus
Hot cell is in air-tight state；
5th step is to install switch board on the left wall of heating chamber, and the blower fan and heat pump host groups are connected with switch board.
2. the method that coal-fired tobacco flue-curing house according to claim 1 transform high-efficiency air source heat pump tobacco flue-curing house as, its feature exists
In：Return air inlet is transformed in the second step, transform the return air inlet of insulated wall bottom as outer small interior big horn mouth.
3. the method that coal-fired tobacco flue-curing house according to claim 1 transform high-efficiency air source heat pump tobacco flue-curing house as, its feature exists
In：The air channel support is bolted using square tube and is made.
4. coal-fired tobacco flue-curing house according to any one of claim 1 to 3 transform the side of high-efficiency air source heat pump tobacco flue-curing house as
Method, it is characterised in that：Switch board using microcomputer and the color LCD screen being connected with microcomputer, by microcomputer
Calculation machine is automatically controlled, and microcomputer is built-in with flue-cured tobacco expert curve.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201611181207.9A CN106723271A (en) | 2016-12-20 | 2016-12-20 | The method that coal-fired tobacco flue-curing house transform high-efficiency air source heat pump tobacco flue-curing house as |
| CN201721771782.4U CN207744702U (en) | 2016-12-20 | 2017-12-18 | Air source heat pump tobacco flue-curing house |
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| CN201611181207.9A CN106723271A (en) | 2016-12-20 | 2016-12-20 | The method that coal-fired tobacco flue-curing house transform high-efficiency air source heat pump tobacco flue-curing house as |
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| CN201721771782.4U Active CN207744702U (en) | 2016-12-20 | 2017-12-18 | Air source heat pump tobacco flue-curing house |
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|---|---|---|---|---|
| CN107421252A (en) * | 2017-07-18 | 2017-12-01 | 湖北省烟草科学研究院 | A kind of biological particles for bulk curing barn and heat pump united heat supply method |
| CN110063515A (en) * | 2019-05-31 | 2019-07-30 | 贵州大学 | Energy-efficient formula tobacco flue-curing house |
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| Publication number | Publication date |
|---|---|
| CN207744702U (en) | 2018-08-21 |
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