CN106701297A - 一种经超声搅拌的切削液 - Google Patents

一种经超声搅拌的切削液 Download PDF

Info

Publication number
CN106701297A
CN106701297A CN201710058254.2A CN201710058254A CN106701297A CN 106701297 A CN106701297 A CN 106701297A CN 201710058254 A CN201710058254 A CN 201710058254A CN 106701297 A CN106701297 A CN 106701297A
Authority
CN
China
Prior art keywords
cutting fluid
oil
vegetable oil
ultrasonic stirring
surfactant
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710058254.2A
Other languages
English (en)
Inventor
倪敬
钟乔恒
刘国栋
蒙臻
许静
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hangzhou Dianzi University
Original Assignee
Hangzhou Dianzi University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hangzhou Dianzi University filed Critical Hangzhou Dianzi University
Priority to CN201710058254.2A priority Critical patent/CN106701297A/zh
Publication of CN106701297A publication Critical patent/CN106701297A/zh
Pending legal-status Critical Current

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M173/00—Lubricating compositions containing more than 10% water
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M177/00—Special methods of preparation of lubricating compositions; Chemical modification by after-treatment of components or of the whole of a lubricating composition, not covered by other classes
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/02—Water
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/04—Elements
    • C10M2201/041—Carbon; Graphite; Carbon black
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/40—Fatty vegetable or animal oils
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/40—Fatty vegetable or animal oils
    • C10M2207/402—Castor oils
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00—Specified use or application for which the lubricating composition is intended
    • C10N2040/20—Metal working
    • C10N2040/22—Metal working with essential removal of material, e.g. cutting, grinding or drilling

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Lubricants (AREA)

Abstract

本发明公开了一种经超声搅拌的切削液。在切削加工过程中产生的热量和阻力，会严重影响工件表面质量和刀具寿命。传统切削液的冷却润滑效果较差且对人体有一定危害。本发明包括水、石墨烯粉、表面活化剂和植物油；植物油采用椰子油、蓖麻油、葵花籽油或玉米油。水、石墨烯粉和表面活化剂混合，得到混合液。以每秒a毫升的速度向混合液加入植物油直至饱和，a为混合液体积的0.1％～0.5％。加入植物油的同时持续对混合液进行搅拌。本发明将植物油加入切削液，并通过超声波搅拌的方式，将植物油组分打碎，有效提升了切削液的冷却润滑效果。

Description

一种经超声搅拌的切削液
技术领域
本发明属于冷却润滑技术领域，具体涉及经过超声波处理且无毒的雾化切削液。
背景技术
切削加工是机械加工的重要组成部分。在切削加工过程中产生的热量和阻力，会严重影响工件表面质量和刀具寿命。因此人们在切削加工时往往会加入切削液。而传统切削液的冷却润滑效果较差且对人体有一定危害。因此，研发一种具有良好冷却润滑效果且无毒的切削液十分重要。
发明内容
本发明的目的在于提供一种具有良好冷却润滑效果且无毒的雾化切削液。
本发明包括水、石墨烯粉、表面活化剂和植物油；植物油采用椰子油、蓖麻油、葵花籽油或玉米油。所述的水、石墨烯粉和表面活化剂按照x:y:z的质量比混合，85≤x≤95，4≤x≤6，0.5≤z≤1.5，得到混合液。以每秒a毫升的速度向混合液加入植物油直至饱和，a为混合液体积的0.1％～0.5％。加入植物油的同时持续对混合液进行搅拌。
所述搅拌的方式为超声搅拌。
本发明具有的有益效果是：
1、本发明以植物油和石墨烯为主要成分，在切削加工中使用能够起到良好的冷却润滑作用。
2、本发明能够在雾化状态下使用，进一步提升使用效率。
3、本发明通过超声波搅拌的方式，将植物油组分打碎，提高了可靠性。
具体实施方式
下面结合实施例对本发明作进一步说明。
一种经超声搅拌的切削液包括水、石墨烯粉、表面活化剂和植物油。
实施例1
将水、石墨烯粉和表面活化剂按照90:6:1的质量比混合，得到混合液。逐步向混合液加入椰子油直至饱和；加入椰子油的同时持续对混合液进行超声搅拌；得到切削液。
实施例2
将水、石墨烯粉和表面活化剂按照90:6:1的质量比混合，得到混合液。逐步向混合液加入蓖麻油直至饱和；加入蓖麻油的同时持续对混合液进行超声搅拌；得到切削液。
实施例3
将水、石墨烯粉和表面活化剂按照90:6:1的质量比混合，得到混合液。逐步向混合液加入葵花籽油直至饱和；加入葵花籽油的同时持续对混合液进行超声搅拌；得到切削液。
实施例4
将水、石墨烯粉和表面活化剂按照90:6:1的质量比混合，得到混合液。逐步向混合液加入玉米油直至饱和；加入玉米油的同时持续对混合液进行超声搅拌；得到切削液。
下表是以实施例1、实施例2、实施例3、实施例4或乳化液作为切削液时，锯床在锯切Q235普通碳素结构钢的前七秒中，每秒平均锯切力大小的汇总表。乳化液为东莞市泰耀化工有限公司生产的B803防锈型水溶性切削液。
从表中能够看出使用实施例1、实施例2、实施例3或实施例4作为锯切Q235普通碳素结构钢的切削液时，平均锯切力相比于乳化液作为锯切Q235普通碳素结构钢的切削液时均较小。可见，实施例1、实施例2、实施例3及实施例4在切削过程中的冷却润滑效果均优于乳化液。
在实际使用中，使用者根据切削加工时间的不同，参照上表选取实施例1、实施例2、实施例3或实施例4作为切削液使用。

Claims (2)

1.一种经超声搅拌的切削液，包括水和表面活化剂；其特征在于：还包括植物油和石墨烯粉；植物油采用椰子油、蓖麻油、葵花籽油或玉米油；所述的水、石墨烯粉和表面活化剂按照x:y:z的质量比混合，85≤x≤95，5≤x≤7，0.5≤z≤1.5，得到混合液；以每秒a毫升的速度向混合液加入植物油直至饱和，a为混合液体积的0.1％～0.5％；加入植物油的同时持续对混合液进行搅拌。
2.根据权利要求1所述的一种经超声搅拌的切削液，其特征在于：所述搅拌的方式为超声搅拌。
CN201710058254.2A 2017-01-23 2017-01-23 一种经超声搅拌的切削液 Pending CN106701297A (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710058254.2A CN106701297A (zh) 2017-01-23 2017-01-23 一种经超声搅拌的切削液

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710058254.2A CN106701297A (zh) 2017-01-23 2017-01-23 一种经超声搅拌的切削液

Publications (1)

Publication Number Publication Date
CN106701297A true CN106701297A (zh) 2017-05-24

Family

ID=58909839

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201710058254.2A Pending CN106701297A (zh) 2017-01-23 2017-01-23 一种经超声搅拌的切削液

Country Status (1)

Country Link
CN (1) CN106701297A (zh)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111378519A (zh) * 2018-12-27 2020-07-07 膳魔师（江苏）家庭制品有限公司 一种水涨液的制备方法

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104327930A (zh) * 2014-10-16 2015-02-04 苏州市宝玛数控设备有限公司 一种绿色环保型金属切削液及其制备方法
CN104593132A (zh) * 2014-12-26 2015-05-06 上海禾泰特种润滑科技股份有限公司 含石墨烯分散液的金属切削液及其制备方法
US20160177215A1 (en) * 2013-08-30 2016-06-23 Halliburton Energy Services, Inc. High-temperature lubricants comprising elongated carbon nanoparticles for use in subterranean formation operations

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20160177215A1 (en) * 2013-08-30 2016-06-23 Halliburton Energy Services, Inc. High-temperature lubricants comprising elongated carbon nanoparticles for use in subterranean formation operations
CN104327930A (zh) * 2014-10-16 2015-02-04 苏州市宝玛数控设备有限公司 一种绿色环保型金属切削液及其制备方法
CN104593132A (zh) * 2014-12-26 2015-05-06 上海禾泰特种润滑科技股份有限公司 含石墨烯分散液的金属切削液及其制备方法

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111378519A (zh) * 2018-12-27 2020-07-07 膳魔师（江苏）家庭制品有限公司 一种水涨液的制备方法

Similar Documents

Publication Publication Date Title
EP0069960B1 (en) Machining fluid of water soluble type using organic surfactants
CN106701297A (zh) 一种经超声搅拌的切削液
CN106590907A (zh) 一种含石墨烯的金属切削液及其制备方法
CN103098794B (zh) 一种花卉保鲜处理制剂及制备方法
CN106635357B (zh) 一种高清净性低泡半合成磨削液及其制备方法
CN101747981A (zh) 环保长效型水溶性切削液及其制备方法
CN106010742A (zh) 一种数控机床金属加工用防锈切削液及其制备方法
CN102746933B (zh) 一种环保防锈水基切削液的制备方法
CN104140876B (zh) 金属加工用润滑剂
CN102296309A (zh) 环保型微生物脱脂剂及其制备方法
CN108504432A (zh) 金属切削用环保合成切削液及其制备方法
Mukhopadhyay et al. Improving grindability of Ti-6Al-4V using an economic and environmental friendly drop by drop delivery technique
CN104775130B (zh) 一种环保型金属脱脂粉及其制备方法
CN106381209A (zh) 一种珩磨专用型水基切削液的制备方法
CN106867643A (zh) 一种水基润滑液
CN109321348A (zh) 一种石材切割加工冷却润滑液
CN101338245B (zh) 一种超声处理乳化液的方法
Ghuge et al. Experimental/investigation on the performance of soyabean oil and blasocut-4000 during turning of AISI 4130 in terms of cutting forces
CN104293463A (zh) 微乳金属切削液及制备方法
CN104474946A (zh) 金属加工液成品加工装置
CN208613830U (zh) 一种前刀面加棱边的麻花钻
CN106701268A (zh) 一种切削液及其制备方法
CN109811234A (zh) 一种WC-10Ni/BNi-2复合涂层、采用该复合涂层制备的钻头及其制备方法
CN103122272A (zh) 一种环境友好型高压高速切削金属加工液
CN104327908B (zh) 用于切削加工的全合成润滑防锈组合物及其使用方法

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication
RJ01 Rejection of invention patent application after publication

Application publication date: 20170524