CN106697846B - The safe emergency flight control system of conveyer - Google Patents

The safe emergency flight control system of conveyer Download PDF

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Publication number
CN106697846B
CN106697846B CN201710063945.1A CN201710063945A CN106697846B CN 106697846 B CN106697846 B CN 106697846B CN 201710063945 A CN201710063945 A CN 201710063945A CN 106697846 B CN106697846 B CN 106697846B
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bearing
conveyer
right end
left end
monitoring portion
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CN106697846A (en
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吴联凯
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/02Control or detection
    • B65G2203/0266Control or detection relating to the load carrier(s)
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/04Detection means
    • B65G2203/042Sensors

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  • Control Of Conveyors (AREA)

Abstract

The present invention relates to a kind of safe emergency flight control systems of conveyer, including converyor roller bearing on-line monitoring portion and conveyer safety emergency portion, it is characterized in that, the converyor roller bearing on-line monitoring portion includes axial displacement monitoring portion and radial displacement monitoring portion, and the conveyer safety emergency portion includes roller band-type brake;The converyor roller bearing on-line monitoring portion includes motor, shaft coupling, left end support bearing, shaft position sensor, axial displacement carrier, radial displacement transducer, right end spring bearing, drive chain, drum shaft, motor drives drum shaft rotation by shaft coupling, drum shaft is supported between left end support bearing and right end spring bearing, roller is mounted on drum shaft, and is matched with left end support bearing and right end spring bearing.The bearing that the present invention focuses on to be directed to driving effect is monitored on-line, and starts the safe emergency flight control system of influence to guarantee the safety of whole device.

Description

The safe emergency flight control system of conveyer
Technical field
The present patent application is the divisional application of application number 201510188316.2.The present invention relates to one kind for monitoring conveying The device of equipment, more particularly it relates to on-line monitoring and safe emergency flight control system for conveying device roller bearings System.
Background technique
In the prior art, belt conveyor and roller conveyor usually all carry out power transmission using roller, and roller is then It is mounted on rolling bearing.Currently, each industrial and mining enterprises are more mature to the on-line monitoring research and development of conveying device, for example, utilizing light Electric system especially carries out optical detection to loading end, wherein to occurring at runtime to conveyer belt loading end and/or rolling surface Damage carry out identification and issue the sound and/or optics alarm signal when reaching conveyer belt critical state and/or especially promote Disconnect conveying equipment automatically.
For another example, in roller class conveyer, roller chain connection, chain is driven by top drive sprocket wheel.Normal condition Lower chain and the gear of drive chain are the mutual normal operations being fitted close to guarantee chain, however, in the reality of reality In, since entire chain does not prevent the device of chain jump tooth during sprocket wheel operates, therefore sometimes in material transportation In the process due to weight of material, component of machine failure, drive system aging the problems such as, it may occur that chain is jumped at drive sprocket The relative position of the problem of tooth, chain and drive sprocket changes, and causes the accident, and such chain is jumped tooth failure and can be made At chain bucket rear portion steel plate deformed, whole equipment can be damaged when serious, must not cause and be changed without, greatly affected production operation into Degree causes unnecessary economic loss, therefore shows the monitoring device of the anti-chain abjection in this kind of conveyer at present, can effectively supervise The working condition between chain and drive sprocket is controlled, when problem occurs, energy and alarm issue stopping signal, and need safety can It leans on, strong antijamming capability.
For another example, in belt conveyor and roller conveyor, on-line monitoring system can supervise in real time whole equipment It surveys, thus achieve the purpose that security control, but this on-line monitoring system is complex, higher cost.
In terms of the monitoring for bearing, mostly in currently available technology is to fill bearing to be measured mounted in special Bearing testing It sets, carries out the fault diagnosises such as antifatigue, damage.What this technology developed at present have been relatively mature, and common are, by high-speed rail The bearing removal of wheel gets off or before the bearing is assembled on axletree, the bearing or axletree is mounted on special On bearing detecting device, then tested by the special bearing monitoring device to bearing to be measured, to obtain bearing Relevant parameter, and then judge the working condition of bearing.This detection method is currently used Bearing testing method, its main feature is that Instead of traditional artificial percussion detection mode, the accuracy of detection is improved, but this mode is still based on perfect condition Under static test mode carry out Bearing testing, and usually require to dismantle on bearing to be measured, even if not into Row bearing removal, it is also desirable to it will entirely take turns on the detection device placed to axis, thus detection method is more complicated.
Studies have shown that the one kind of conveying device as mechanical device, achieves length in terms of safety detection at present The progress of foot, but fail to cause enough attention on the emergency flight control on the on-line monitoring of roller bearings and after conveyer stop. Especially with the development of society, conveyer using more and more extensive, wherein belt conveyor is applied large quantities of in mine etc. more Being continuously conveyed for amount material, must since the material of continuous permission and the conveying of belt conveyor has the characteristics that quality is big It must guarantee the safe operation of conveying device using corresponding on-line monitoring system, but conveyer is in the process of running by online After the controlling alarm of monitoring system, situations such as will appear emergency stop to guarantee operator safely, conveyer at this time is due to being Stop at random, for the safety of operator, equipment at this moment generally can all cut off electrical source of power and enter emergency rating, but such as Fruit conveyer once restores electricity suddenly and operates again with having no omen, it is likely that causes personnel to maintenance and operator Safety.
The present invention is directed to propose a kind of conveying device roller bearings carry out dynamic on-line monitoring/monitoring system, particularly Be that the present invention focuses on to be directed to the bearing of driving effect to monitor on-line, and start the safe emergency flight control system of influence from And guarantee the safety of whole device.
Summary of the invention
To problem of the existing technology, what the present invention was led to has been designed to provide a kind of safe emergency flight control system of conveyer System.
To achieve the above object, the technical solution adopted by the present invention is that: including converyor roller bearing on-line monitoring portion and Conveyer safety emergency portion, which is characterized in that the converyor roller bearing on-line monitoring portion include axial displacement monitoring portion and Radial displacement monitoring portion, the conveyer safety emergency portion includes roller band-type brake.
Further, the converyor roller bearing on-line monitoring portion includes motor, shaft coupling, left end support bearing, axis To displacement sensor, axial displacement carrier, radial displacement transducer, right end spring bearing, drive chain, drum shaft, motor Drum shaft rotation is driven by shaft coupling, drum shaft is supported between left end support bearing and right end spring bearing, roller installation It is matched on drum shaft, and with left end support bearing and right end spring bearing, is additionally provided with axial displacement on the drum shaft Carrier is used to the axial force F a that the drum shaft is subject to being transferred to shaft position sensor, and the drums inside is also set It is equipped with radial displacement transducer, the radial force being subject to for detecting drum shaft;Wherein left end support bearing only provides radial support The installation site of power, radial displacement transducer abuts right end spring bearing;
Further, the conveyer safety emergency portion further includes backup power source, control unit, safety valve, wherein described Control unit is connect with frequency converter, and the frequency converter connects the motor, described control unit respectively with roller band-type brake and spare Power supply connection;When conveyer is when operational process monitoring system provides alarm signal, cutting electrical source of power stops power supply, conveyer In stopping, at this moment whole equipment stops working, and electrical source of power is powered suddenly by because of other human factors in order to prevent, makes defeated It send machine to rerun and leads to safety accident, at this moment, control unit can cut off electrical source of power, cut off electrical source of power back roll band-type brake Driving roller, which can be locked, prevents its rotation, and operator and service personnel complete maintenance or after determining safety at this time, starting peace Full valve, backup power source are powered to roller band-type brake and motor, and roller band-type brake is opened, at this point, motor drives conveyer again.
Further, the axial displacement monitoring portion includes shaft position sensor, and the radial displacement monitoring portion includes Radial displacement transducer, the shaft position sensor and the radial displacement transducer are current vortex sensor.
Further, the converyor roller bearing on-line monitoring portion includes shaft coupling, and the shaft coupling passes through speed reducer Drive drum shaft rotation.
Further, the converyor roller bearing on-line monitoring portion includes left end support bearing and right end spring bearing, The left end support bearing and right end spring bearing use single layer ball bearing.
Further, the converyor roller bearing on-line monitoring portion includes left end support bearing and right end spring bearing, The left end support bearing and right end spring bearing use double layers of rolling balls bearing.
Further, the converyor roller bearing on-line monitoring portion includes left end support bearing and right end spring bearing, The left end support bearing and right end spring bearing one use single layer ball bearing, a use double layers of rolling balls bearing, two The internal diameter and outer diameter of bearing are identical.
The present invention also provides a kind of method controlled using the safe emergency flight control system of conveyer, wherein institute Stating axial displacement monitoring portion includes shaft position sensor, and the radial displacement monitoring portion includes radial displacement transducer, described The axial displacement signal measured is sent to control device by shaft position sensor, is preset when the axial displacement measured is greater than Early warning numerical value when, control unit issues alarm signal, and conveyer starts stop mode, and staff overhauls;Work as radial direction When the radial displacement signal that displacement sensor measures is greater than preset early warning numerical value, control unit issues alarm signal, defeated Machine is sent to start stop mode, staff's maintenance.
Further, when the conveyer is in any stop mode, control unit cuts off electrical source of power and stops power supply, The roller band-type brake locking driving roller prevents its rotation, when operator or service personnel complete maintenance or in determining safety Afterwards, start safety valve, backup power source is powered to the roller band-type brake and the motor, and roller band-type brake is opened, and the motor is again Drive conveyer.
Further, the shaft position sensor and the radial displacement transducer are current vortex sensor, model CWY_DO_810504 can be selected, the range of linearity of detection: 0.4mm-1.4mm, precision is up to 0.1um.In this section, Sensor can see it is linear, at this time be displaced, ratio, that is, sensor ratio coefficient proportional with output voltage.
The beneficial effects of the present invention are:
By the detection to drum shaft and the state of spring bearing, reduce measurement difficulty can be convenient it is safe obtain it is defeated The operating status for sending machine further enhances safety in production by the operation of safety valve and control unit, thus guarantee machine and The safety of operator.
Detailed description of the invention
Fig. 1 is that the converyor roller bearing on-line monitoring system in the safe emergency flight control system of conveyer of the invention is whole Structural schematic diagram.
Fig. 2 is the safe emergency flight control systematic schematic diagram of conveyer of the invention.
In figure, 1. motor, 2. shaft coupling, 3. left end support bearing, 4. shaft position sensor, 5. axial displacement carrier 6. 7. right end spring bearing of radial displacement transducer, 8. drum shaft
Specific embodiment
Brief description is made to a specific embodiment of the invention with reference to the accompanying drawing.
A kind of safe emergency flight control system of conveyer, including converyor roller bearing on-line monitoring system, the conveyer Roller bearings on-line monitoring system includes motor 1, shaft coupling 2, left end support bearing 3, shaft position sensor 4, axial displacement Carrier 5, radial displacement transducer 6, right end spring bearing 7, drive chain, drum shaft 8, motor 1 drive rolling by shaft coupling 2 Cylinder axis 8 rotates, and drum shaft 8 is supported between left end support bearing 3 and right end spring bearing 7, and roller is mounted on drum shaft 8, And matched with left end support bearing 3 and right end spring bearing 7, it is characterised in that: be additionally provided with axial position on the drum shaft 8 Carrier 5 is moved, is used to the axial force F a that the drum shaft 8 is subject to being transferred to shaft position sensor 4, the drums inside It is additionally provided with radial displacement transducer 6, the radial force being subject to for detecting drum shaft 8;The wherein installation of radial displacement transducer 6 Position abuts right end spring bearing 7.
Further, the shaft position sensor 4 and the radial displacement transducer 6 are current vortex sensor, type Number optional CWY_DO_810504, the range of linearity of detection: 0.4mm-1.4mm, precision is up to 0.1um.In this section It is interior, sensor can see it is linear, at this time be displaced, ratio, that is, sensor ratio coefficient proportional with output voltage.
In actual operation, roller is due to conveying article to be carried, thus force status is complex, but according to theoretical power Learn and the mechanics of materials knowledge, can by the complicated applied force regime decomposition be axial force and radial force, below just it is done briefly It introduces.
Since left end support bearing only provides radial support power, the axial force along loading direction is not provided, therefore act on Current vortex sensor can be selected in process of production and make for the axial force that axial load on right end spring bearing is subject to regard to drum shaft Carrying out the installation site using, radial displacement transducer for displacement sensor, (bearing to be measured is the right side in the present invention against bearing to be measured Left-side support bearing also may be selected according to actual condition certainly in side spring bearing, and in this case, Right side support bearing only provides Radial support power), by detecting the radial displacement of the drum shaft close to bearing end to be measured come the approximate radial direction as bearing to be measured Deflection, and the influence that radial displacement transducer selects differential installation method to eliminate rigging error to measurement result, axial position Displacement sensor determines the axial deformation of bearing to be measured by the displacement of detection axial displacement carrier axial end face.Radial direction and axis It is 35mv/um, range of linearity 0.4-1.0mm, the linearity 1.2% to the sensitivity of sensor.In order to eliminate axial displacement The influence to measurement result such as out-of-balance force, data collecting card and establishment by NI company of the U.S. when carrier circularity and rotation The output signal of corresponding acquisition software acquisition displacement sensor, then by being filtered to collected digital signal And calculate the mean value of output signal to determine the bearing deformation after load, about digital signal acquiring herein and the process of processing, This is the ordinary technical knowledge of this field, and those skilled in the art are completely it is understood that such as publishing house of Tsinghua University publication, Hu Guang There is specific elaboration in " the Digital Signal Processing guide wheel " of book chief editor, does not do in the present invention and excessively repeat.
It should be pointed out that Left-side support bearing is single layer ball bearing, Right side support axis in attached drawing 1 of the invention It holds as double layers of rolling balls bearing, thus the ratio shown in the accompanying drawings is not consistent, but those skilled in the art are it is understood that this generation Drum shaft can be realized as left and right spring bearing using same dimensioned bearings in table two kinds of specific embodiments of the invention The installation of upper roller.And for the double-deck bearing, this bearing is made of inside and outside two layers of bearing, possesses inside and outside two layers of ball, is propped up The lasso for supportting two layers of ball is respectively defined as inner ring, centre circle and outer ring, wherein the inner ring of the outer ring of internal layer bearing and outer layer bearing It is connected together by adapter ring, centre circle is collectively formed.Outer ring is mounted in bearing block when use, inner ring and rotor engagement, this Kind bearing is the double layers of rolling balls bearing that this field is illustrated.
In the actual operation process, axial displacement signal and radial displacement signal are all using in electronic circuit and mechanics Ordinary technical knowledge is converted into corresponding axial force and radial force, is compared to obtain with the predetermined mechanics numerical value set To corresponding control model.
In the present invention, since bearing is mounted in bearing block, displacement usually can be directly utilized in the art Sensor detects the radial displacement close to bearing, but the more difficult measurement of axial displacement, and the present invention is by the axial position of bearing to be measured Transfer is changed in the measurement to the axial displacement of axial displacement carrier, to enormously simplify the difficulty of measurement, and is obtained Preferable detection consistency.
The safe emergency flight control system of conveyer further includes roller band-type brake, backup power source, control unit, safety valve, Described in control unit connect with frequency converter, the frequency converter connects the motor, described control unit respectively with roller band-type brake It is connected with backup power source, the axial displacement signal measured is sent to control unit by shaft position sensor, when the axial direction measured When displacement is greater than preset early warning numerical value, control unit issues alarm signal, and conveyer starts stop mode, staff It is overhauled;When the radial displacement signal that radial displacement transducer measures is greater than preset early warning numerical value, control unit Alarm signal is issued, conveyer starts stop mode, and staff's maintenance when conveyer is in any stop mode, is cut off Electrical source of power stops power supply, and at this moment whole equipment stops working, and electrical source of power supplies suddenly because of other human factors in order to prevent Electricity reruns conveyer and leads to safety accident, and at this moment, control unit can cut off electrical source of power, after cutting off electrical source of power Roller band-type brake, which can lock driving roller, prevents its rotation, and operator and service personnel complete maintenance or determining safety at this time Afterwards, start safety valve, backup power source is powered to roller band-type brake and motor, and roller band-type brake is opened, at this point, motor drives conveying again Machine.
It should be pointed out that safety valve is any device (such as Resetting Switching that can satisfy above-mentioned starting requirement Deng), and this is known in those skilled in the art, therefore be not repeated herein.
One embodiment of the present invention has been described in detail above, but the content is only preferable implementation of the invention Example, should not be considered as limiting the scope of the invention.It is all according to all the changes and improvements made by the present patent application range Deng should still be within the scope of the patent of the present invention.

Claims (5)

1. a kind of safe emergency flight control system of conveyer, including converyor roller bearing on-line monitoring portion and conveyer are met an urgent need safely Portion, the converyor roller bearing on-line monitoring portion include axial displacement monitoring portion and radial displacement monitoring portion, the conveyer Safe emergency portion includes roller band-type brake;It is characterized in that, the converyor roller bearing on-line monitoring portion includes motor, shaft coupling Device, shaft position sensor, axial displacement carrier, radial displacement transducer, right end spring bearing, drives left end support bearing Dynamic chain, drum shaft, motor drive drum shaft to rotate by shaft coupling, and drum shaft is supported on left end support bearing and right end support Between bearing, roller is mounted on drum shaft, and is matched with left end support bearing and right end spring bearing, on the drum shaft It is additionally provided with the axial displacement carrier, is used to for the axial force F a that the drum shaft is subject to be transferred to axial displacement sensing Device, the drums inside are additionally provided with radial displacement transducer, the radial force being subject to for detecting drum shaft;Wherein left end support Bearing only provides radial support power, and the installation site of radial displacement transducer abuts right end spring bearing;The axial displacement prison Survey portion includes shaft position sensor, and the radial displacement monitoring portion includes radial displacement transducer, the axial displacement sensing Device and the radial displacement transducer are current vortex sensor.
2. the safe emergency flight control system of conveyer as described in claim 1, which is characterized in that the converyor roller bearing exists Line monitoring portion includes shaft coupling, and the shaft coupling drives drum shaft to rotate by speed reducer.
3. the safe emergency flight control system of conveyer as described in claim 1, which is characterized in that the converyor roller bearing exists Line monitoring portion includes left end support bearing and right end spring bearing, and the left end support bearing and right end spring bearing use single layer Ball bearing.
4. the safe emergency flight control system of conveyer as described in claim 1, which is characterized in that the converyor roller bearing exists Line monitoring portion includes left end support bearing and right end spring bearing, and the left end support bearing and right end spring bearing are using double-deck Ball bearing.
5. the safe emergency flight control system of conveyer as described in claim 1, which is characterized in that the converyor roller bearing exists Line monitoring portion includes left end support bearing and right end spring bearing, and the left end support bearing and right end spring bearing one use Single layer ball bearing, one uses double layers of rolling balls bearing, and the internal diameter and outer diameter of two bearings are identical.
CN201710063945.1A 2015-04-21 2015-04-21 The safe emergency flight control system of conveyer Active CN106697846B (en)

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CN201710063945.1A CN106697846B (en) 2015-04-21 2015-04-21 The safe emergency flight control system of conveyer
CN201510188316.2A CN104828516B (en) 2015-04-21 2015-04-21 The safe emergency flight control system of conveyer

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CN109911551A (en) * 2019-03-14 2019-06-21 上海山潜智能科技有限公司 A kind of intelligent checking system and detection method monitoring rubber belt from deviating

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CN106628943B (en) 2018-12-14
CN104828516B (en) 2017-04-05
CN106697846A (en) 2017-05-24
CN104828516A (en) 2015-08-12
CN106628943A (en) 2017-05-10

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