CN109911551A - A kind of intelligent checking system and detection method monitoring rubber belt from deviating - Google Patents
A kind of intelligent checking system and detection method monitoring rubber belt from deviating Download PDFInfo
- Publication number
- CN109911551A CN109911551A CN201910191661.XA CN201910191661A CN109911551A CN 109911551 A CN109911551 A CN 109911551A CN 201910191661 A CN201910191661 A CN 201910191661A CN 109911551 A CN109911551 A CN 109911551A
- Authority
- CN
- China
- Prior art keywords
- adhesive tape
- roller
- host computer
- tape machine
- control system
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000012544 monitoring process Methods 0.000 title claims abstract description 16
- 238000001514 detection method Methods 0.000 title claims description 6
- 239000002390 adhesive tape Substances 0.000 claims abstract description 42
- 238000000034 method Methods 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 4
- 238000005070 sampling Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000004566 building material Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Abstract
The invention discloses a kind of intelligent checking systems for monitoring rubber belt from deviating, including head drum, drives roller, swings to roller, store up cassette holder roller group and aircraft tail cylinder, the head drum drives roller, swings to roller, any one or the several roller sides stored up in cassette holder roller group and aircraft tail cylinder are equipped with sensor, sensor connects adhesive tape machine control system, and adhesive tape machine control system is connect with host computer, and host computer connects adhesive tape machine control system.The present invention is mounted on the sensor at adhesive tape machine cylinder end by analysis, to roller axial direction and radial force real-time sampling and calculating is compared according to special algorithm in the controls, and according to calculated result, system Real-time Feedback gives host computer three kinds of states: being that adhesive tape is normal respectively, adhesive tape is i.e. by sideslip, adhesive tape sideslip.Host computer makes corresponding reaction according to system feedback signal.
Description
Technical field
The present invention relates to rubber belt from deviating detection system more particularly to a kind of intelligent checking system for monitoring rubber belt from deviating and inspections
Survey method.
Background technique
Rubber conveyer is also known as belt conveyor, is widely used in metallurgy, electric power, coal, chemical industry, building materials, harbour, grain
Etc. all trades and professions, assembling, detection, debugging, packaging and transport of material etc..Rubber conveyer tape width side when operating normally
To resultant force be zero, tape width vertical direction tension distribution is uniform, and the characteristics of due to rubber conveyer self structure, adhesive tape is defeated
Send machine to be possible to occur in the process of running, the resultant force of belt width direction be not zero or tape width vertical direction pulling force not
Uniform situation, this when, rubber conveyer will there is a phenomenon where rubber belt from deviating.And when adhesive tape generation sideslip, it can be to adhesive tape
The material of rack, adhesive tape itself and carrying, surrounding people generate safely huge threat.Therefore, a kind of monitoring glue is researched and developed
Intelligent checking system with sideslip becomes those skilled in the art's urgent problem to be solved.
Summary of the invention
The present invention be in order to solve above-mentioned deficiency, provide it is a kind of monitor rubber belt from deviating intelligent checking system and detection side
Method.
Above-mentioned purpose of the invention is realized by technical solution below: a kind of intelligent measurement system monitoring rubber belt from deviating
System, including head drum, drive roller, swing to roller, store up cassette holder roller group and aircraft tail cylinder, the head drum, driving rolling
Cylinder swings to roller, any one or the several roller sides stored up in cassette holder roller group and aircraft tail cylinder are equipped with sensor, sensor
Adhesive tape machine control system is connected, adhesive tape machine control system is connect with host computer, and host computer connects adhesive tape machine control system.
A kind of intelligent detecting method of monitoring rubber belt from deviating of the invention is the sensing that drum shaft side is mounted on by reading
Signal on device carries out real-time monitoring to axial compressive force Fz and radial pressure F0, then by adhesive tape machine control system calculating ratio compared with
Afterwards, roller stress is judged, goes the trend for determining rubber belt from deviating indirectly by algorithm;Adhesive tape machine control system is according to number
According to comparing, analysis result, which is fed back to host computer respectively three kinds of states by way of, is: adhesive tape is normal, adhesive tape be by sideslip,
Sideslip, host computer make corresponding reaction according to system feedback signal to adhesive tape.When the signal for receiving adhesive tape " i.e. by sideslip "
When, PC control sealing-tape machine slows down, and prompts to manually adjust roller carrier;When receiving the signal of adhesive tape " sideslip ", on
Position machine control sealing-tape machine stops in emergency, and issues deviation fault alarm.
Compared with the prior art, the advantages of the invention are the present invention is mounted on the sensing at adhesive tape machine cylinder end by analysis
Device compares calculating according to special algorithm to roller axial direction and radial force real-time sampling and in the controls, and according to
Calculated result, system Real-time Feedback give host computer three kinds of states: being that adhesive tape is normal respectively, adhesive tape is i.e. by sideslip, adhesive tape sideslip.
Host computer makes corresponding reaction according to system feedback signal, when receive adhesive tape i.e. by the signal of sideslip when, PC control glue
Band machine slows down, and prompts to manually adjust roller carrier.When receiving the adhesive tape signal of sideslip, PC control sealing-tape machine is urgent
Parking, and issue deviation fault alarm.Can be using the judgement and early warning with various belt of belt conveyer sideslips, it can be according to not
Actual condition with adhesive tape carries out single-point monitoring, can also carry out multiple spot monitoring to multiple high-risk sideslip points on sealing-tape machine.It can be with
According to the quantity of sensor, the controller of mating different size, the quantity of theoretical monitoring point is the not no upper limit.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention.
Fig. 2 is the schematic view of the mounting position of sensor in the present invention.
Fig. 3 is the stress diagram of three kinds of states of the invention.
Specific embodiment
The present invention is described in further detail with reference to the accompanying drawing.
As shown in Figure 1 and Figure 2, it is a kind of monitor rubber belt from deviating intelligent checking system, including head drum 1, driving roller 2,
Roller 3 is swung to, cassette holder roller group 4 and aircraft tail cylinder 5 are stored up, the head drum 1, driving roller 2 swing to roller 3, storage cassette holder rolling
Any one or several roller sides in cylinder group 4 and aircraft tail cylinder 5 are equipped with sensor 6, and sensor 6 connects sealing-tape machine control system
System, adhesive tape machine control system are connect with host computer, and host computer connects adhesive tape machine control system.
As shown in figure 3, a kind of intelligent detecting method of monitoring rubber belt from deviating of the invention, is to be mounted on roller by reading
Signal on the sensor of axis side carries out real-time monitoring to axial compressive force Fz and radial pressure F0, then is controlled by sealing-tape machine and be
After statistics is calculated relatively, to judging for roller stress, the trend for determining rubber belt from deviating is gone indirectly by algorithm;Sealing-tape machine control
System compares according to data, and analysis result, which is fed back to host computer respectively by way of three kinds of states, is: adhesive tape is normal, adhesive tape
I.e. by sideslip, sideslip, host computer make corresponding reaction according to system feedback signal to adhesive tape.It " will be run when receiving adhesive tape
When signal partially ", PC control sealing-tape machine slows down, and prompts to manually adjust roller carrier;When receiving adhesive tape " sideslip "
When signal, PC control sealing-tape machine stops in emergency, and issues deviation fault alarm.
The above description is only an embodiment of the present invention, is not intended to limit the scope of the invention, all to utilize this hair
Equivalent structure or equivalent flow shift made by bright specification and accompanying drawing content is applied directly or indirectly in other relevant skills
Art field, is included within the scope of the present invention.
Claims (2)
1. a kind of intelligent checking system for monitoring rubber belt from deviating, it is characterised in that: including head drum, driving roller, swing to rolling
Cylinder, stores up cassette holder roller group and aircraft tail cylinder, the head drum drive roller, swing to roller, stores up cassette holder roller group and tail rolling
Any one or several roller sides in cylinder are equipped with sensor, and sensor connects adhesive tape machine control system, sealing-tape machine control system
System is connect with host computer, and host computer connects adhesive tape machine control system.
2. a kind of intelligent detecting method for monitoring rubber belt from deviating, it is characterised in that: the detection method is mounted on by reading
Signal on the sensor of drum shaft side carries out real-time monitoring to axial compressive force Fz and radial pressure F0, then passes through sealing-tape machine control
System-computed processed relatively after, to judging for roller stress, by algorithm indirectly go determine rubber belt from deviating trend;Sealing-tape machine
Control system compares according to data, and analysis result, which is fed back to host computer respectively by way of three kinds of states, is: adhesive tape is normal,
Adhesive tape is i.e. by sideslip, and sideslip, host computer make corresponding reaction according to system feedback signal to adhesive tape." i.e. will when receiving adhesive tape
When the signal of sideslip ", PC control sealing-tape machine slows down, and prompts to manually adjust roller carrier;When receiving adhesive tape " sideslip "
Signal when, PC control sealing-tape machine stops in emergency, and issue deviation fault alarm.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201910191661.XA CN109911551A (en) | 2019-03-14 | 2019-03-14 | A kind of intelligent checking system and detection method monitoring rubber belt from deviating |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201910191661.XA CN109911551A (en) | 2019-03-14 | 2019-03-14 | A kind of intelligent checking system and detection method monitoring rubber belt from deviating |
Publications (1)
Publication Number | Publication Date |
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CN109911551A true CN109911551A (en) | 2019-06-21 |
Family
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Family Applications (1)
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CN201910191661.XA Pending CN109911551A (en) | 2019-03-14 | 2019-03-14 | A kind of intelligent checking system and detection method monitoring rubber belt from deviating |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112209025A (en) * | 2020-12-03 | 2021-01-12 | 中冶北方(大连)工程技术有限公司 | Intelligent tensioning and deviation correcting device of adhesive tape machine |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH05201578A (en) * | 1992-01-30 | 1993-08-10 | Fuji Xerox Co Ltd | Belt meandering correction device for fixing device |
CN202807658U (en) * | 2012-07-20 | 2013-03-20 | 南通市中矿水泥成套设备有限公司 | Belt conveyor capable of tensioning and controlling deviation automatically |
CN204162020U (en) * | 2014-10-24 | 2015-02-18 | 河北工程大学 | Belt nation machine |
CN204324287U (en) * | 2014-12-04 | 2015-05-13 | 北京华丰达(怀来)系统技术有限公司 | A kind of belt feeder tension detecting device and there is its belt feeder |
CN106276133A (en) * | 2016-08-14 | 2017-01-04 | 安徽盛运钢结构有限公司 | A kind of intelligence conveyer and method of work thereof |
CN106697846A (en) * | 2015-04-21 | 2017-05-24 | 吴联凯 | Safety emergency control system of conveyor |
CN109455464A (en) * | 2018-12-25 | 2019-03-12 | 承德石油高等专科学校 | A kind of long-distance transportation machine belt detection device for operation trouble and method |
-
2019
- 2019-03-14 CN CN201910191661.XA patent/CN109911551A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH05201578A (en) * | 1992-01-30 | 1993-08-10 | Fuji Xerox Co Ltd | Belt meandering correction device for fixing device |
CN202807658U (en) * | 2012-07-20 | 2013-03-20 | 南通市中矿水泥成套设备有限公司 | Belt conveyor capable of tensioning and controlling deviation automatically |
CN204162020U (en) * | 2014-10-24 | 2015-02-18 | 河北工程大学 | Belt nation machine |
CN204324287U (en) * | 2014-12-04 | 2015-05-13 | 北京华丰达(怀来)系统技术有限公司 | A kind of belt feeder tension detecting device and there is its belt feeder |
CN106697846A (en) * | 2015-04-21 | 2017-05-24 | 吴联凯 | Safety emergency control system of conveyor |
CN106276133A (en) * | 2016-08-14 | 2017-01-04 | 安徽盛运钢结构有限公司 | A kind of intelligence conveyer and method of work thereof |
CN109455464A (en) * | 2018-12-25 | 2019-03-12 | 承德石油高等专科学校 | A kind of long-distance transportation machine belt detection device for operation trouble and method |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112209025A (en) * | 2020-12-03 | 2021-01-12 | 中冶北方(大连)工程技术有限公司 | Intelligent tensioning and deviation correcting device of adhesive tape machine |
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RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190621 |
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