CN106695297B - Automobile gearbox gear axis assembly bench - Google Patents
Automobile gearbox gear axis assembly bench Download PDFInfo
- Publication number
- CN106695297B CN106695297B CN201611085649.3A CN201611085649A CN106695297B CN 106695297 B CN106695297 B CN 106695297B CN 201611085649 A CN201611085649 A CN 201611085649A CN 106695297 B CN106695297 B CN 106695297B
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- CN
- China
- Prior art keywords
- cylinder
- gear
- gear shaft
- slide rail
- mounting bracket
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
The present invention provides a kind of automobile gearbox gear axis assembly bench, can solve to use existing use manual assembly gearbox gear wheel shaft fashionable dress low with efficiency, the big problem of labor intensity.It includes rack, and rack is equipped with horizontal table, and vertical on horizontal table affixed there are two supporting racks parallel to each other;Slide rail mounting bracket is vertically connected between two supporting racks, the left and right sides of slide rail mounting bracket is separately installed with the second sliding rail, cylinder supports frame is slidably fitted on the second sliding rail along its length;The piston rod of cylinder is connected with pushing component after passing vertically through cylinder supports frame;It is separately installed with tooling bracket on the horizontal table of slide rail mounting bracket both sides.
Description
Technical field
The present invention relates to assembly tooling technical field, specially a kind of automobile gearbox gear axis assembly bench.
Background technology
Gear shaft is the important component of automobile gearbox.Gear shaft is needed in assembly by a certain number of gears point
It is not set on center shaft and compresses successively from the both sides of central shaft, at present to the assembly of gear shaft mainly by manual assembly,
Manual overturning gear shaft is needed after the assembly of worker's one side gear of completion, then the gear of the other side is assembled, the pressure of gear
It is tightly also manually completed by worker, this assembly method efficiency of assembling is relatively low, and labor intensity is larger.
Invention content
In view of the above-mentioned problems, the present invention provides a kind of automobile gearbox gear axis assembly bench, can solve to use existing
Using manual assembly gearbox gear wheel shaft fashionable dress with efficiency it is low, the larger problem of labor intensity.
A kind of automobile gearbox gear axis assembly bench, it is characterised in that:It includes rack, and the rack is equipped with horizontal work
Make platform, vertical on the horizontal table affixed there are two supporting racks parallel to each other;Vertically connect between described two supporting racks
It is connected to slide rail mounting bracket, the left and right sides of the slide rail mounting bracket is separately installed with sliding rail along its length, on the sliding rail
It is slidably fitted with cylinder supports frame;Cylinder is installed, the piston rod of the cylinder passes vertically through described in the cylinder supports frame
Pushing component is connected with after cylinder supports frame;It is separately installed on the horizontal table of the slide rail mounting bracket both sides
Tooling bracket, the tooling bracket include two support bases being oppositely arranged, and sprocket drive spindle fixture is installed on the support base, and
The gear shaft fixture is rotatablely connected by bearing and the support base, and two gear shaft fixtures are oppositely arranged for from two
Side is by gear axis clamping to be assembled;One of gear shaft fixture is fixed in the output of decelerating motor after the support base
On axis.
Further, the pushing component includes connector and compression bar, and the connector is fixed in the piston of the cylinder
On bar, affixed on the bottom surface of the connector there are four the compression bar being vertically arranged, four rectangular distributions of compression bar.
When being assembled to automobile gearbox gear axis using assembly bench of the present invention, two gears on tooling bracket are utilized
The central shaft of gear shaft is fixedly clamped by axle clamp tool, and the axis of central shaft is made to be located at vertical direction, and sliding cylinder supporting rack makes
Component is pushed to be located above central shaft;Then gear to be assembled is set on center shaft in order from the top of central shaft,
It after being often set with a gear, drives pushing component to compress gear using cylinder, after the gear assembly for completing side, starts
Central shaft is overturn 180 °, the gear of the other side is assembled and compressed in the same way, all assembled by decelerating motor
Gear shaft is removed from gear shaft fixture, is assembled to next gear shaft by Cheng Hou;The reversion of assembling process middle gear axis
It is completed by machine with the compression of gear, and two gear shafts can be assembled on an assembly bench simultaneously, efficiency of assembling is made to carry significantly
Height, while manpower is saved, alleviate the working strength of worker.
Description of the drawings
Fig. 1 is the overall structure diagram of the present invention;
Fig. 2 is the front view of the present invention;
Fig. 3 is the enlarged drawing of a-quadrant in Fig. 2;
Fig. 4 is the enlarged drawing of B area in Fig. 3.Reference numeral:1- racks;;3- horizontal tables;4- supporting racks;8- sliding rails
Mounting bracket;9- sliding rails;10- cylinder supports frames;11- cylinders;12- connectors;13- compression bars;14- support bases;15- gear axle clamps
Tool;15-1- installation axles;16- central shafts;17- decelerating motors;18- gears;19- clamping plates;20- pillars;21- mounting bases;22- is grabbed
Hook;The front ends 22-1- coupler body;23- trunnion axis;24- positioning pins.
Specific implementation mode
See Fig. 1-3, a kind of automobile gearbox gear axis assembly bench of the invention comprising rack 1, rack 1 are equipped with water
Flat workbench 3, it is vertical affixed there are two supporting rack 4 parallel to each other on horizontal table 3, vertically connect between two supporting racks 4
It is connected to slide rail mounting bracket 8, the left and right sides of slide rail mounting bracket 8 is separately installed with sliding rail 9, is slided on sliding rail 9 along its length
Cylinder supports frame 10 is installed;Cylinder 11 is installed, the piston rod of cylinder 11 passes vertically through cylinder supports in cylinder supports frame 10
Pushing component is connected with after frame 10;It includes connector 12 and compression bar 13 to push component, and connector 12 is fixed in the piston of cylinder 11
On bar, affixed on the bottom surface of connector 12 there are four the compression bar 13 being vertically arranged, four 13 rectangular distributions of compression bar;Positioned at sliding rail
Tooling bracket is separately installed on the horizontal table 3 of 8 both sides of mounting bracket, tooling bracket includes two support bases being oppositely arranged
14, one end of installation sprocket drive spindle fixture 15 on support base 14, gear shaft fixture 15 is installation axle 15-1, gear shaft fixture 15
The other end is bare terminal end, and the structure of bare terminal end is according to the structure design of the central shaft 16 of gear shaft, for central shaft 16 to be clamped,
The installation axle 15-1 of gear shaft fixture 15 is rotatablely connected by bearing and support base 14, and two gear shaft fixtures 15 are oppositely arranged use
It is clamped in from both sides by the central shaft 16 of gear shaft;After the installation axle 15-1 of one of gear shaft fixture 15 passes through support base 14
It is fixed on the output shaft of decelerating motor 17.
Preferably, see Fig. 3, the bare terminal end of gear shaft fixture 15 includes about two clamping plates 19 disposed in parallel, two folders
Be connected with pillar 20 between plate 19, one end of the installation axle 15-1 of gear shaft fixture 15 stretch between two clamping plates 19 and with two
Clamping plate 19 is affixed, on 19 top surface of clamping plate being located above and has been respectively and fixedly connected with mounting base 21 on 19 bottom surface of underlying clamping plate,
Two mounting bases 21 are arranged in upper and lower face, are equipped with grapple 22 in each mounting base 21, the middle part of grapple 22 passes through trunnion axis
23 are rotatablely connected with mounting base 21, and the front end coupler body 22-1 of grapple 22 is stretched into and hooked in the groove on gear shaft central shaft 16,
Positioning pin 24 passes vertically through the rear end of grapple 22 and is inserted into the location hole of 19 upper end of clamping plate.When installation center axis 16, by center
Axis 16 is placed between two gear shaft fixtures 15 vertically, with two grapples 22 on gear shaft fixture 15 respectively from upper and lower both sides
The groove on central shaft 16 is caught on, then carrying out positioning to the other end of grapple 22 using positioning pin 24 prevents its rotation, to
Central shaft 16 is fixed and is clamped on tooling bracket.
Assembling process:
The central shaft 16 of two gear shafts to be assembled is utilized respectively gear shaft fixture 15 to be fixedly clamped in two toolings
On holder, slide two cylinder supports frames 10, make its respectively with two about 16 faces of central shaft, on two central shafts 16 according to
Secondary set gear 18 is compressed gear 18 using the driving pushing component of cylinder 11 after being often set with a gear 18, and group installs side
Gear after, start decelerating motor 17, central shaft overturn 180 °, in the same way to the gear of the other side 18 into luggage
Match, all after assembly, removes gear shaft, next gear shaft is assembled.
Claims (2)
1. a kind of automobile gearbox gear axis assembly bench, it is characterised in that:It includes rack, and the rack is equipped with horizontal operation
Platform, vertical on the horizontal table affixed there are two supporting racks parallel to each other;Vertical connection between described two supporting racks
There are slide rail mounting bracket, the left and right sides of the slide rail mounting bracket to be separately installed with sliding rail along its length, slided on the sliding rail
It is dynamic that cylinder supports frame is installed;Cylinder is installed, the piston rod of the cylinder passes vertically through the gas in the cylinder supports frame
Pushing component is connected with after cylinder supporting rack;It is separately installed with work on the horizontal table of the slide rail mounting bracket both sides
Holder is filled, the tooling bracket includes two support bases being oppositely arranged, and sprocket drive spindle fixture, and institute are installed on the support base
It states gear shaft fixture to be rotatablely connected by bearing and the support base, two gear shaft fixtures are oppositely arranged for from both sides
By gear axis clamping to be assembled;One of gear shaft fixture is fixed in the output shaft of decelerating motor after the support base
On, the bare terminal end of the gear shaft fixture includes about two clamping plates disposed in parallel, and branch is connected between two clamping plates
Column, one end of the gear shaft fixture installation axle are stretched between two clamping plates and affixed with two clamping plates, are located at upper
It is respectively and fixedly connected with mounting base on the clamping plate top surface of side and on the underlying clamping plate bottom surface, two mounting bases are in
Upper and lower face is arranged, and grapple is equipped in the mounting base, the middle part of the grapple passes through trunnion axis and the mounting base rotates
Connection, the front end coupler body of the grapple are stretched into and are hooked in the groove on the gear shaft central shaft, and positioning pin passes vertically through institute
It states the rear end of grapple and is inserted into the location hole of the clamping plate upper end.
2. a kind of automobile gearbox gear axis assembly bench according to claim 1, it is characterised in that:The pushing component packet
Connector and compression bar are included, the connector is fixed on the piston rod of the cylinder, and four are connected on the bottom surface of the connector
A compression bar being vertically arranged, four rectangular distributions of compression bar.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201611085649.3A CN106695297B (en) | 2016-12-01 | 2016-12-01 | Automobile gearbox gear axis assembly bench |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201611085649.3A CN106695297B (en) | 2016-12-01 | 2016-12-01 | Automobile gearbox gear axis assembly bench |
Publications (2)
Publication Number | Publication Date |
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CN106695297A CN106695297A (en) | 2017-05-24 |
CN106695297B true CN106695297B (en) | 2018-09-21 |
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CN201611085649.3A Active CN106695297B (en) | 2016-12-01 | 2016-12-01 | Automobile gearbox gear axis assembly bench |
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Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108825760A (en) * | 2018-05-30 | 2018-11-16 | 知豆电动汽车有限公司 | Gearbox gear and gear shaft coupling structure couple tooling and coupling method |
CN112059988A (en) * | 2020-09-01 | 2020-12-11 | 九江七所精密机电科技有限公司 | Valve group assembling table capable of being installed in multiple faces |
CN112756950A (en) * | 2021-01-18 | 2021-05-07 | 瑞安市华大液压机械厂 | Automatic assembly device of speed reducer gear box |
CN113084487B (en) * | 2021-05-20 | 2022-04-08 | 大庆市奥凯利石油机械制造有限公司 | Compressor production, manufacturing, assembling and assembling method |
CN117840721B (en) * | 2024-03-07 | 2024-05-10 | 南京新能极齿轮技术有限公司 | Gearbox assembly device |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN200988136Y (en) * | 2006-12-25 | 2007-12-12 | 重庆宗申技术开发研究有限公司 | Point-to-point bearing press assembling machine |
KR101254220B1 (en) * | 2011-01-21 | 2013-04-18 | (주)태현 | assembling device of universal joint and assembling method thereof |
CN102350633B (en) * | 2011-07-11 | 2013-04-17 | 中国北车集团大连机车车辆有限公司 | Assembly system of integrated gearbox |
CN202607218U (en) * | 2012-03-20 | 2012-12-19 | 重庆康明斯发动机有限公司 | Upender for assembly of shock absorber |
CN203956459U (en) * | 2014-07-23 | 2014-11-26 | 南车戚墅堰机车有限公司 | Axle suspension bearing box upset press-assembling tyre |
CN105081739B (en) * | 2015-08-07 | 2018-02-16 | 安阳工学院 | A kind of dilly rear axle differential bearing press-fitting device |
CN206241604U (en) * | 2016-12-01 | 2017-06-13 | 无锡明珠钢球有限公司 | A kind of automobile gearbox axle quick assembling platform |
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CN106695297A (en) | 2017-05-24 |
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Effective date of registration: 20201208 Address after: 239000 No.51 Laiyang Road, Xin'an Town, Laian County, Chuzhou City, Anhui Province Patentee after: Anyang County Intellectual Property Operation Co., Ltd Address before: Jiangsu city of Wuxi Province East District 214000 supporting five No. B18-3 Patentee before: WUXI MINGZHU STEEL BALL Co.,Ltd. |
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TR01 | Transfer of patent right |