CN106690379A - Expanded-feed processing system and processing technology - Google Patents
Expanded-feed processing system and processing technology Download PDFInfo
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- CN106690379A CN106690379A CN201611094164.0A CN201611094164A CN106690379A CN 106690379 A CN106690379 A CN 106690379A CN 201611094164 A CN201611094164 A CN 201611094164A CN 106690379 A CN106690379 A CN 106690379A
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- Prior art keywords
- raw material
- expanded
- storehouse
- elevator
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
- A23N17/007—Apparatus specially adapted for preparing animal feeding-stuffs for mixing feeding-stuff components
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/30—Combinations with other devices, not otherwise provided for
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Animal Husbandry (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
- Processing Of Solid Wastes (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The invention discloses an expanded-feed processing system. The expanded-feed processing system is characterized by comprising a raw material receiving system, a primary ingredient mixing system, a primary crushing system, a superfine shredding system, a secondary ingredient mixing system, an expansion drying system and an expanded-feed packaging system which are all connected respectively through a raw material elevator. The processing technology includes: 1), primary material mixing; 2), primary crushing; 3), superfine shredding; 4), secondary material mixing; 5), expansion drying; 6), packaging. By the arrangement, production efficiency and production quality of feed are improved.
Description
Technical field
The present invention relates to a kind of feed processing system, more particularly to a kind of expanded pellet diet system of processing and processing technology.
Background technology
After expanding treatment, fragrance increases feedstuff, and palatability is improved, can stimulating animal appetite.Meanwhile, make albumen
The degree that the backbone of the organic matters such as matter, fat is changed into short-chain structure increases, therefore becomes more easy to digest.
In the prior art, expanded pellet diet, when making, is all that first raw material is crushed, then dispensing again, this
In processing technology, the feed efficiency produced is than relatively low, and the feeding quality produced is not so good.
The content of the invention
It is an object of the present invention to provide a kind of expanded pellet diet system of processing and processing technology, by using the system and technique,
Effectively increase the production efficiency and the quality of production of expanded pellet diet.
To reach above-mentioned purpose, the technical solution adopted by the present invention is：A kind of expanded pellet diet system of processing, including raw material connects
Receipts system, Primary batching system hybrid system, crushing system, superfine comminution system, second batch hybrid system, an expanded drying system
System and puffing material packaging system, the raw material reception system, Primary batching system hybrid system, crushing system, a ultramicro grinding system
System, second batch hybrid system, expanded drying system and puffing material packaging system are connected through a raw material elevator respectively.
In above-mentioned technical proposal, the raw material reception system includes two groups of feed intake holes and two groups of drag conveyors, each group
The hole one group of drag conveyor of correspondence that feeds intake is set, and the raw material reception system is mixed with the Primary batching system through two groups of raw material elevators
Syzygy system is connected, and discharging opening of the bottom of raw material elevator respectively with drag conveyor described in a group is connected described in every group, described
The top of raw material elevator is connected with the top of the Primary batching system hybrid system.
In above-mentioned technical proposal, the Primary batching system hybrid system include from top to bottom be sequentially connected two groups of ingredient sectors,
Mixer and the first drag conveyor, ingredient sector correspondence is connected with the top of one group of raw material elevator described in every group, every group of institute
Stating ingredient sector includes the cylindrical pre-cleaning screen, the first pipe magnetic separator, the first distributor, the Primary batching system storehouse that are from top to bottom sequentially connected
Group, the first dispensing flood dragon and the first burden balance, the cylindrical pre-cleaning screen are provided with a discharging opening and discharge gate, the discharging opening and institute
State the first pipe magnetic separator to be connected, the discharge gate is connected with first drag conveyor, the bottom of the raw material elevator and institute
The discharging opening for stating the first drag conveyor is connected, the top phase of the top of the raw material elevator and a crushing system
Even.
In above-mentioned technical proposal, a crushing system includes the second pipe magnetic separator, second that are from top to bottom sequentially connected
Distributor, Crushing of Ultrafine storehouse group is treated, is collected bucket, atomizer, material and is sealed flood dragon, the second drag conveyor, second distributor sets
There is discharging opening and pick material mouth, the discharging opening treats that Crushing of Ultrafine storehouse faciation connects with described, and the material mouth of picking is with the Primary batching system storehouse
Group charging aperture be connected, it is described treat Crushing of Ultrafine storehouse group with it is described collect bucket between be provided with pneumatic gate valve, the raw material elevator
Bottom be connected with the discharging opening of second drag conveyor, top and the superfine comminution system of the raw material elevator
Top be connected.
In above-mentioned technical proposal, the superfine comminution system includes the 3rd pipe magnetic separator being from top to bottom sequentially connected, waits to surpass
Crushing of Ultrafine storehouse, micronizer and the 3rd drag conveyor, the bottom of the raw material elevator and the 3rd drag conveyor
Discharging opening be connected, the top of the raw material elevator is connected with the second batch hybrid system.
In above-mentioned technical proposal, the second batch hybrid system includes that the wind being from top to bottom sequentially connected fortune system is stopped gram
Dragon, pulse dust collector, high side multideck screen, second batch storehouse, the second dispensing flood dragon, the second burden balance, the second mixer and the 4th scraper plate
Conveyer, the bottom of the raw material elevator is connected with the discharging opening of the 4th drag conveyor, the raw material elevator
Top is connected with the granulation cooling system；An additive add-on system, the addition are also associated with second mixer
Agent add-on system includes phosphatide bucket, animal oil drum and vegetable oil barrel, and the phosphatide bucket, animal oil drum and vegetable oil barrel are through a liquid
Tempering tank is connected with second mixer.
In above-mentioned technical proposal, the expanded drying system includes the 4th pipe magnetic separator being from top to bottom sequentially connected, treats swollen
Change storehouse, broken arch feeding bin, feeder, tempering system, twin-screw Bulking Machine and dryer, bottom and the baking of the raw material elevator
The discharging opening of dry machine is connected, and the top of the raw material elevator is connected with the puffing material packaging system；It is described to treat in expanded storehouse
It is provided with two feeding flood dragons.
In above-mentioned technical proposal, the puffing material packaging system includes the first classifying screen, the rolling that are from top to bottom sequentially connected
Cylinder spray equipment, cooler, Pneumatic three-way, puffing material finished bin, the second classifying screen, packing scale and seam bag conveyer, described the
One classifying screen and the second classifying screen are respectively equipped with a discharging opening and discharge gate, discharging opening and the roller of first classifying screen
Spray equipment is connected, and the discharging opening of second classifying screen is connected with the packing scale.
To reach above-mentioned purpose, a kind of processing technology of expanded pellet diet is employed in the present invention, its step is：
1. in adding different feeding intake to cheat different raw materials, by the drag conveyor in the hole that feeds intake by feedstock transportation in original
In material elevator；
2. raw material elevator lifts in one group of ingredient sector different materials respectively, and raw material is lifted in Primary batching system system
In system, a preliminary screening is carried out to raw material by cylindrical pre-cleaning screen first, the satisfactory raw material of particle diameter is sent in the first permanent magnetism
In cylinder, the excessive raw material of particle diameter is directly transported in the first drag conveyor；First pipe magnetic separator is used to adsorb miscellaneous in raw material
, subsequently into in the first distributor, be allocated for raw material by the first distributor by matter, raw material is uniformly transported in and is once matched somebody with somebody
In each Primary batching system storehouse in cluster bins, dispensing is carried out by Primary batching system storehouse, and the first dispensing flood dragon of auxiliary carries out dispensing, send
Material, after the completion of dispensing, material is delivered on the first burden balance, and different material is weighed by two group of first burden balance, is pressed
Weighed according to predetermined ratio, adding to mixer material after the completion of weighing carries out batch mixing, send material after the completion of batch mixing
In on the first drag conveyor, a batch mixing is completed；
3. raw material elevator by the material lifting after a batch mixing in a crushing system, first by material dedusting with treat
In the group of Crushing of Ultrafine storehouse, material is once crushed by atomizer, the material conveying after once crushing is defeated with the second scraper plate
Send on machine；
4. the material lifting after raw material elevator will be crushed once carries out ultramicro grinding in micronizer；
5. the material after ultramicro grinding is transported in wind fortune system Asta-3746 and pulse dust collector using raw material elevator
It is interior, dedusting is carried out first, it is ensured that processing environment, material is sieved by high side multideck screen then, send qualified material back to step
3. in, qualified material is sent in second batch storehouse, then drives material to be sent out from the second batch bin by the second dispensing flood dragon,
Send on the second burden balance, weighed, then rerolling is carried out in conveying and the second mixer, in the process of rerolling
In also from additive add-on system toward the second mixer in add additive carry out batch mixing, the amount of additive is according to the second burden balance
Weight be adjusted, complete rerolling；
6. by material conveying after rerolling with treat expanded storehouse, due to moisture content in material, then material is conveyed
In broken arch feeding bin, feed blocking is prevented, then material is transported in modulating system by feeder, the low-rotate speed of tempering system
The degree of filling of material can be improved, and fast rotating speed can improve the uniformity of material, water, vapour, material be mixed by force using tempering system
Close quenched, make the degree of filling of material more than 70%, while conditioning period was more than 240 seconds, extend conditioning period, take into account mixing, so
Carried out in conveying and twin-screw Bulking Machine afterwards it is expanded, it is expanded after the completion of material sent dried in dryer, completion is expanded
Operation；
7. material is conveyed with the first classifying screen by raw material elevator, material is classified, underproof material
Directly discharged by discharge gate, by artificially collecting, qualified material send the spray application of additive in roller spray device, then carries out cold
But, then carry out packaging of weighing, complete the making of expanded pellet diet finished product.
Because above-mentioned technical proposal is used, the present invention has following advantages compared with prior art：
1. dispensing mixing first is carried out to raw material in the present invention, crushed twice, carry out batch mixing after crushing again, protected
Card feed it is well mixed, be easy to the expanded of feed and packaging, wherein, systems of processing at different levels by raw material elevator by raw material from
Lower lifting is easy to the processing of each procedure equipment to top, moreover it is possible to using the pipe magnetic separator adsorbing contaminant in riser tubing, it is ensured that raise
The quality of material, while can first batch mixing, the operation in crushing, carry out a screening, it is ensured that the smooth of processing is carried out to material, prevents
Only block, it is ensured that the processing efficiency of feed.
Brief description of the drawings
Fig. 1 is the structural representation in the embodiment of the present invention one；
Fig. 2 is a structural representation for crushing system in the embodiment of the present invention one；
Fig. 3 is the structural representation of second batch hybrid system in the embodiment of the present invention one；
Fig. 4 is the structural representation of expanded drying system in the embodiment of the present invention one；
Fig. 5 is the structural representation of expanded packaging system in the embodiment of the present invention one；
Fig. 6 is the structural representation of additive add-on system in the embodiment of the present invention one.
Wherein：1st, raw material reception system；11st, feed intake hole；12nd, drag conveyor；2nd, Primary batching system hybrid system；21st, mix
Conjunction machine；22nd, the first drag conveyor；23rd, cylindrical pre-cleaning screen；24th, the first pipe magnetic separator；25th, the first distributor；26th, Primary batching system
Storehouse group；27th, the first burden balance；3rd, a crushing system；31st, the second pipe magnetic separator；32nd, the second distributor；33rd, Crushing of Ultrafine storehouse is treated
Group；34th, bucket is collected；35th, atomizer；36th, material envelope flood dragon；37th, the second drag conveyor；4th, superfine comminution system；41st, the 3rd
Pipe magnetic separator；42nd, ultramicro grinding storehouse is treated；43rd, micronizer；44th, the 3rd drag conveyor；5th, second batch hybrid system；51、
Wind transports system Asta-3746；52nd, pulse dust collector；53rd, high side multideck screen；54th, second batch storehouse；55th, the second burden balance；56th, second mix
Conjunction machine；57th, the 4th drag conveyor；6th, expanded drying system；61st, the 4th pipe magnetic separator；62nd, expanded storehouse is treated；63rd, broken arch feeding
Storehouse；64th, feeder；65th, tempering system；66th, twin-screw Bulking Machine；67th, dryer；7th, puffing material packaging system；71st, first point
Level sieve；72nd, roller spray device；73rd, cooler；74th, Pneumatic three-way；75th, puffing material finished bin；76th, the second classifying screen；77、
Packing scale；78th, bag conveyer is stitched；8th, raw material elevator；9th, additive add-on system；91st, phosphatide bucket；92nd, animal oil drum；93、
Vegetable oil barrel；94th, liquid tempering tank；95th, additive add-on system.
Specific embodiment
Below in conjunction with the accompanying drawings and embodiment the invention will be further described：
Embodiment one：Referring to shown in Fig. 1~6, a kind of expanded pellet diet system of processing, including raw material reception system 1, once match somebody with somebody
Material hybrid system 2, crushing system 3, superfine comminution system 4, second batch hybrid system 5, expanded drying system 6 and expanded
Material packaging system 7, it is the raw material reception system, Primary batching system hybrid system, crushing system, superfine comminution system, secondary
Batch mixing system, expanded drying system and puffing material packaging system are connected through a raw material elevator 8 respectively.
In the present embodiment, raw material reception system is used to receive raw material, and Primary batching system system is carried out once to raw material
Dispensing, is then once crushed by a crushing system to the material after Primary batching system again, by crushing material to certain
Granularity, wherein, during crushing material, moreover it is possible to further material is mixed, improve the batch mixing quality of material.Once
After crushing, then ultramicro grinding is carried out, material is crushed again, by the size reduction of material to smaller, make different things
Material is mixed more closely, and batch mixing effect is also acted as during crushing.After ultramicro grinding, mixed again
Close, further improve the mixing quality of material, make the mixing of material more uniform, in secondary mixed process, add
Additive, improves the nutritional ingredient of feed.After batch mixing is uniform, then expanded and packaging is carried out, complete the making of feed.
Shown in Figure 1, the raw material reception system 1 includes two groups of feed intake hole 11 and two groups of drag conveyors 12, each
Group feeds intake and cheats one group of drag conveyor setting of correspondence, and the raw material reception system is through two groups of raw material elevators and the Primary batching system
Hybrid system is connected, and discharging opening of the bottom of raw material elevator respectively with drag conveyor described in a group is connected described in every group, institute
The top for stating raw material elevator is connected with the top of the Primary batching system hybrid system.Wherein, using two groups of feed intake holes, Ke Yiyong
In different materials are put into, different materials can be conveyed and Primary batching system hybrid system using different raw material elevators
In, the processing of follow-up batch mixing can be easy to.
The Primary batching system hybrid system 2 includes from top to bottom being sequentially connected two groups of ingredient sectors, mixer 21 and first
Drag conveyor 22, ingredient sector correspondence is connected with the top of one group of raw material elevator 8 described in every group, ingredient sector described in every group
Including be from top to bottom sequentially connected cylindrical pre-cleaning screen 23, the first pipe magnetic separator 24, the first distributor 25, Primary batching system storehouse group 26,
First dispensing flood dragon and the first burden balance 27, the cylindrical pre-cleaning screen are provided with a discharging opening and discharge gate, the discharging opening and institute
State the first pipe magnetic separator to be connected, the discharge gate is connected with first drag conveyor, the bottom of the raw material elevator and institute
The discharging opening for stating the first drag conveyor is connected, the top phase of the top of the raw material elevator and a crushing system
Even.In the present embodiment, 12 can be set in the Primary batching system storehouse group in every group of ingredient sector and assembles feed bin, so can be used for
The different raw materials of storage are, it is necessary to during dispensing, it is only necessary to open corresponding batch bin, the material in batch bin is entered into first and match somebody with somebody
In material scale, raw material is weighed, according to predetermined proportioning feeding mixer in, material is mixed.And in order to ensure to match somebody with somebody
In feed bin material can smoothly blanking, the first dispensing flood dragon is respectively provided with each batch bin, material can be prevented in dispensing
Piled up in storehouse, smoothly can also sent out the material in batch bin.Meanwhile, an auxiliary feed ports are additionally provided with mixer, can
Corresponding additive is added by auxiliary feed ports by operating personnel, Primary batching system is realized.Meanwhile, cylindrical pre-cleaning screen can by
The larger material of grain is directly sieved away, and material is crushed by next process, prevents from blocking mixer, and particle diameter is big
Material can also influence mixed effect.
Referring to shown in Fig. 1,2, the second pipe magnetic separator 31 that a crushing system 3 includes from top to bottom being sequentially connected, the
Two distributors 32, treat Crushing of Ultrafine storehouse group 33, collect bucket 34, atomizer 35, material envelope flood dragon 36, the second drag conveyor 37, institute
State the second distributor to be provided with discharging opening and pick material mouth, the discharging opening treats that Crushing of Ultrafine storehouse faciation connects with described, it is described pick material mouth with
The charging aperture of Primary batching system storehouse group is connected, it is described it is treating Crushing of Ultrafine storehouse group with it is described collect be provided with pneumatic gate valve between bucket,
The bottom of the raw material elevator is connected with the discharging opening of second drag conveyor, the top of the raw material elevator and institute
The top for stating superfine comminution system is connected.In the present embodiment, the impurity contained in material is adsorbed by the second pipe magnetic separator again
(such as metal etc.), enters back into the second distributor, and each powder treated in the group of Crushing of Ultrafine storehouse is entered by the second distributor distribution material
In broken storehouse, then will treat that the material in the group of Crushing of Ultrafine storehouse is collected by collecting bucket, being transported in atomizer carries out material
Crush, further material can also be mixed in crushing process.
Shown in Figure 1, the superfine comminution system 4 includes the 3rd pipe magnetic separator 41 being from top to bottom sequentially connected, waits to surpass
Crushing of Ultrafine storehouse 42, the drag conveyor 44 of micronizer 43 and the 3rd, the bottom of the raw material elevator and the 3rd scraper plate
The discharging opening of conveyer is connected, and the top of the raw material elevator is connected with the second batch hybrid system.In the present embodiment
Crushing system twice is set, if only setting a crushing system, by crushing material to the granularity for reaching requirement, then when crushing
Between also can be long, and the pressure of pulverizer can be than larger, and the life-span can also shorten accordingly.Therefore both sides are set and crush system
System, first coarse crushing, then it is finely divided, it is ensured that quality is crushed, while not having excessive pressure to corresponding pulverizer, be ensure that
The service life of pulverizer, reduces maintenance rate.
Referring to shown in Fig. 1,3, the second batch hybrid system 5 includes that the wind being from top to bottom sequentially connected fortune system is stopped gram
Dragon 51, pulse dust collector 52, high side multideck screen 53, second batch storehouse 54, the second dispensing flood dragon, the second burden balance 55, the second mixer
56 and the 4th drag conveyor 57, the bottom of the raw material elevator is connected with the discharging opening of the 4th drag conveyor, institute
The top for stating raw material elevator is connected with the granulation cooling system；Additive addition is also associated with second mixer
System 9, the additive add-on system 9 includes phosphatide bucket 91, animal oil drum 92 and vegetable oil barrel 93, the phosphatide bucket, animal
Oil drum and vegetable oil barrel are connected through a liquid tempering tank 94 with second mixer.In the present embodiment, due to ultramicro grinding
The raw meal particle size that system is crushed is small, then due to raw material elevator by material lifting after, great dust can be produced, therefore set
Fortune system Asta-3746, pulse dust collector, dedusting work is carried out, material is sieved using high side multideck screen, make qualified material defeated
Send in second batch storehouse, wait to be mixed.In mixed process, also set up additive add-on system 95, it is ensured that the material that blends with
The formula of feed is consistent.
Referring to shown in Fig. 1,4, the expanded drying system 6 includes the 4th pipe magnetic separator 61 being from top to bottom sequentially connected, treats
Expanded storehouse 62, broken arch feeding bin 63, feeder 64, tempering system 65, twin-screw Bulking Machine 66 and dryer 67, the raw material are carried
The bottom of the machine of liter is connected with the discharging opening of dryer, and the top of the raw material elevator is connected with the puffing material packaging system；
It is described to treat to be provided with two feeding flood dragons in expanded storehouse.In the present embodiment, treat that storehouse is justified in expanded storehouse using stainless steel, it is to avoid corrosion is made
Into iron filings influence the discharging of bulking machine, stifled mould is caused, while preventing feed bin knot from encircleing.Meanwhile, from twin-screw Bulking Machine, have
High shear force, high yield, the features such as puffing material is aesthetic in appearance.Meanwhile, twin-screw Bulking Machine is easily operated, is easily controlled production ginseng
Number, especially protrudes for producing the gentle jetsam/jetsam of low starch.Tempering system is modulator, and quality-adjusting device low-rotate speed can be improved
The degree of filling of material, fast rotating speed can improve the uniformity of material.By using three axle modulators in the present embodiment, by water, vapour,
Material strong hybrid modulation in single tube modulator, then the adjustment for passing through blade, improve the degree of filling of Double-shaft differential modulator, are full of
Degree extends the modulation time, while taking into account mixing more than 70%.More than the 240 seconds materials of gelatinization degree high of conditioning period can improve swollen
The production capacity of change machine.After the completion of expanded, directly dried, prevented gelatinization.
Referring to shown in Fig. 1,5, the first classifying screen 71 that the puffing material packaging system 7 includes from top to bottom being sequentially connected,
Roller spray device 72, cooler 73, Pneumatic three-way 74, puffing material finished bin 75, the second classifying screen 76, packing scale 77 and seam bag
Conveyer 78, first classifying screen and the second classifying screen are respectively equipped with a discharging opening and discharge gate, first classifying screen
Discharging opening is connected with the roller spray device, and the discharging opening of second classifying screen is connected with the packing scale.
To reach above-mentioned purpose, a kind of processing technology of expanded pellet diet is employed in the present invention, its step is：
1. in adding different feeding intake to cheat different raw materials, by the drag conveyor in the hole that feeds intake by feedstock transportation in original
In material elevator；
2. raw material elevator lifts in one group of ingredient sector different materials respectively, and raw material is lifted in Primary batching system system
In system, a preliminary screening is carried out to raw material by cylindrical pre-cleaning screen first, the satisfactory raw material of particle diameter is sent in the first permanent magnetism
In cylinder, the excessive raw material of particle diameter is directly transported in the first drag conveyor；First pipe magnetic separator is used to adsorb miscellaneous in raw material
, subsequently into in the first distributor, be allocated for raw material by the first distributor by matter, raw material is uniformly transported in and is once matched somebody with somebody
In each Primary batching system storehouse in cluster bins, dispensing is carried out by Primary batching system storehouse, and the first dispensing flood dragon of auxiliary carries out dispensing, send
Material, after the completion of dispensing, material is delivered on the first burden balance, and different material is weighed by two group of first burden balance, is pressed
Weighed according to predetermined ratio, adding to mixer material after the completion of weighing carries out batch mixing, send material after the completion of batch mixing
In on the first drag conveyor, a batch mixing is completed；
3. raw material elevator by the material lifting after a batch mixing in a crushing system, first by material dedusting with treat
In the group of Crushing of Ultrafine storehouse, material is once crushed by atomizer, the material conveying after once crushing is defeated with the second scraper plate
Send on machine；
4. the material lifting after raw material elevator will be crushed once carries out ultramicro grinding in micronizer；
5. the material after ultramicro grinding is transported in wind fortune system Asta-3746 and pulse dust collector using raw material elevator
It is interior, dedusting is carried out first, it is ensured that processing environment, material is sieved by high side multideck screen then, send qualified material back to step
3. in, qualified material is sent in second batch storehouse, then drives material to be sent out from the second batch bin by the second dispensing flood dragon,
Send on the second burden balance, weighed, then rerolling is carried out in conveying and the second mixer, in the process of rerolling
In also from additive add-on system toward the second mixer in add additive carry out batch mixing, the amount of additive is according to the second burden balance
Weight be adjusted, complete rerolling；
6. by material conveying after rerolling with treat expanded storehouse, due to moisture content in material, then material is conveyed
In broken arch feeding bin, feed blocking is prevented, then material is transported in modulating system by feeder, the low-rotate speed of tempering system
The degree of filling of material can be improved, and fast rotating speed can improve the uniformity of material, water, vapour, material be mixed by force using tempering system
Close quenched, make the degree of filling of material more than 70%, while conditioning period was more than 240 seconds, extend conditioning period, take into account mixing, so
Carried out in conveying and twin-screw Bulking Machine afterwards it is expanded, it is expanded after the completion of material sent dried in dryer, completion is expanded
Operation；
7. material is conveyed with the first classifying screen by raw material elevator, material is classified, underproof material
Directly discharged by discharge gate, by artificially collecting, qualified material send the spray application of additive in roller spray device, then carries out cold
But, then carry out packaging of weighing, complete the making of expanded pellet diet finished product.
Claims (9)
1. a kind of expanded pellet diet system of processing, it is characterised in that：Including raw material reception system, Primary batching system hybrid system, once
Crushing system, superfine comminution system, second batch hybrid system, expanded drying system and puffing material packaging system, the raw material
Reception system, Primary batching system hybrid system, crushing system, superfine comminution system, second batch hybrid system, an expanded drying
System and puffing material packaging system are connected through a raw material elevator respectively.
2. expanded pellet diet system of processing according to claim 1, it is characterised in that：The raw material reception system includes two groups
Feed intake hole and two groups of drag conveyors, and each group of hole one group of drag conveyor of correspondence that feeds intake is set, the raw material reception system warp
Two groups of raw material elevators are connected with the Primary batching system hybrid system, the bottom of raw material elevator described in every group respectively with one group of institute
The discharging opening for stating drag conveyor is connected, the top phase of the top of the raw material elevator and the Primary batching system hybrid system
Even.
3. expanded pellet diet system of processing according to claim 2, it is characterised in that：The Primary batching system hybrid system includes
Two groups of ingredient sectors, mixer and the first drag conveyor are from top to bottom sequentially connected, ingredient sector correspondence and described in every group
The top of group raw material elevator is connected, and ingredient sector described in every group includes the cylindrical pre-cleaning screen, first that are from top to bottom sequentially connected
Pipe magnetic separator, the first distributor, Primary batching system storehouse group, the first dispensing flood dragon and the first burden balance, the cylindrical pre-cleaning screen are provided with one
Discharging opening and discharge gate, the discharging opening are connected with first pipe magnetic separator, the discharge gate and first drag conveyor
It is connected, the bottom of the raw material elevator is connected with the discharging opening of first drag conveyor, the top of the raw material elevator
Portion is connected with the top of a crushing system.
4. expanded pellet diet system of processing according to claim 3, it is characterised in that：Crushing system is included by upper
The second pipe magnetic separator for being sequentially connected under, the second distributor, Crushing of Ultrafine storehouse group is treated, is collected bucket, atomizer, material and is sealed flood dragon, the
Two drag conveyors, second distributor is provided with discharging opening and picks material mouth, and the discharging opening treats Crushing of Ultrafine storehouse faciation with described
Even, the charging aperture for picking material mouth and the Primary batching system storehouse group is connected, described treating Crushing of Ultrafine storehouse group with the bucket that collects
Between be provided with pneumatic gate valve, the bottom of the raw material elevator is connected with the discharging opening of second drag conveyor, the raw material
The top of elevator is connected with the top of the superfine comminution system.
5. expanded pellet diet system of processing according to claim 1, it is characterised in that：The superfine comminution system is included by upper
The 3rd pipe magnetic separator that is sequentially connected under, ultramicro grinding storehouse, micronizer and the 3rd drag conveyor are treated, the raw material lifting
The bottom of machine is connected with the discharging opening of the 3rd drag conveyor, and the top of the raw material elevator is mixed with the second batch
Syzygy system is connected.
6. expanded pellet diet system of processing according to claim 1, it is characterised in that：The second batch hybrid system includes
The wind fortune system Asta-3746 that is from top to bottom sequentially connected, pulse dust collector, high side multideck screen, second batch storehouse, the second dispensing flood dragon, the
Two burden balance, the second mixer and the 4th drag conveyor, the bottom of the raw material elevator and the 4th drag conveyor
Discharging opening be connected, the top of the raw material elevator with it is described granulation cooling system be connected；Also connect on second mixer
An additive add-on system is connected to, the additive add-on system includes phosphatide bucket, animal oil drum and vegetable oil barrel, the phosphatide
Bucket, animal oil drum and vegetable oil barrel are connected through a liquid tempering tank with second mixer.
7. expanded pellet diet system of processing according to claim 1, it is characterised in that：The expanded drying system is included by upper
The 4th pipe magnetic separator that is sequentially connected under, treat expanded storehouse, broken arch feeding bin, feeder, tempering system, twin-screw Bulking Machine and baking
Dry machine, the bottom of the raw material elevator is connected with the discharging opening of dryer, and the top of the raw material elevator is expanded with described
Material packaging system is connected；It is described to treat to be provided with two feeding flood dragons in expanded storehouse.
8. expanded pellet diet system of processing according to claim 1, it is characterised in that：The puffing material packaging system include by
The first classifying screen, roller spray device, cooler, Pneumatic three-way, puffing material finished bin, the second classification being up to sequentially connected down
Sieve, packing scale and seam bag conveyer, first classifying screen and the second classifying screen are respectively equipped with a discharging opening and discharge gate, described
The discharging opening of the first classifying screen is connected with the roller spray device, the discharging opening of second classifying screen and the packing scale phase
Even.
9. a kind of processing technology of expanded pellet diet, its step is：
1. in adding different feeding intake to cheat different raw materials, feedstock transportation is carried in raw material by the drag conveyor in the hole that feeds intake
In the machine of liter；
2. raw material elevator lifts in one group of ingredient sector different materials respectively, and raw material is lifted in Primary batching system system
It is interior, a preliminary screening is carried out to raw material by cylindrical pre-cleaning screen first, the satisfactory raw material of particle diameter is sent in the first pipe magnetic separator
It is interior, the excessive raw material of particle diameter is directly transported in the first drag conveyor；First pipe magnetic separator is used to adsorb the impurity in raw material,
Subsequently into in the first distributor, raw material is allocated by the first distributor, raw material is uniformly transported in Primary batching system
In each Primary batching system storehouse in the group of storehouse, dispensing is carried out by Primary batching system storehouse, and the first dispensing flood dragon of auxiliary carries out dispensing, send
Material, after the completion of dispensing, material is delivered on the first burden balance, and different material is weighed by two group of first burden balance, is pressed
Weighed according to predetermined ratio, adding to mixer material after the completion of weighing carries out batch mixing, send material after the completion of batch mixing
In on the first drag conveyor, a batch mixing is completed；
3. raw material elevator by the material lifting after a batch mixing in a crushing system, first by material dedusting with treat micro mist
In broken storehouse group, material is once crushed by atomizer, material conveying and the second drag conveyor after once crushing
On；
4. the material lifting after raw material elevator will be crushed once carries out ultramicro grinding in micronizer；
5. the material after ultramicro grinding is transported in wind fortune system Asta-3746 and pulse dust collector using raw material elevator, it is first
First carry out dedusting, it is ensured that processing environment, material is sieved by high side multideck screen then, in sending qualified material back to step 3.,
Qualified material is sent in second batch storehouse, then by the second dispensing flood dragon drive material sent out from the second batch bin, send in
On second burden balance, weighed, then carried out rerolling in conveying and the second mixer, during rerolling also
Additive is added in from additive add-on system toward the second mixer carries out batch mixing, the weight of the amount of additive according to the second burden balance
Amount is adjusted, and completes rerolling；
6. by the material conveying after rerolling with treat expanded storehouse, due to moisture content in material, then material is conveyed and broken
In arch feeding bin, feed blocking is prevented, then material is transported in modulating system by feeder, the low-rotate speed of tempering system can be with
The degree of filling of material is improved, fast rotating speed can improve the uniformity of material, water, vapour, material are mixed by force into tune using tempering system
Matter, makes the degree of filling of material more than 70%, while conditioning period was more than 240 seconds, extends conditioning period, takes into account mixing, then defeated
Send with carried out in twin-screw Bulking Machine it is expanded, it is expanded after the completion of material sent dried in dryer, complete expanded operation；
7. material is conveyed with the first classifying screen by raw material elevator, material is classified, underproof material is direct
Discharged by discharge gate, by artificially collecting, qualified material send the spray application of additive in roller spray device, is then cooled down,
Packaging of weighing is carried out again, completes the making of expanded pellet diet finished product.
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| CN201611094164.0A CN106690379A (en) | 2016-12-01 | 2016-12-01 | Expanded-feed processing system and processing technology |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201611094164.0A CN106690379A (en) | 2016-12-01 | 2016-12-01 | Expanded-feed processing system and processing technology |
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| CN201611094164.0A Pending CN106690379A (en) | 2016-12-01 | 2016-12-01 | Expanded-feed processing system and processing technology |
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| CN107765671A (en) * | 2017-12-13 | 2018-03-06 | 高安华达牧业有限公司 | A kind of Feed Manufacturing process equipment and feed production method with pipe magnetic separator |
| CN107942910A (en) * | 2017-12-13 | 2018-04-20 | 高安华达牧业有限公司 | A kind of Feed Manufacturing process equipment and production and processing method |
| CN108308679A (en) * | 2018-04-15 | 2018-07-24 | 王志胜 | A kind of paper mulberry, caragana microphylla, albumen mulberry, straw feed system of processing and method |
| CN108740368A (en) * | 2018-06-07 | 2018-11-06 | 江苏中洋集团股份有限公司 | A kind of animal nutrition feed processing method |
| CN109198703A (en) * | 2018-11-07 | 2019-01-15 | 广州金鹏环保工程有限公司 | Environmental protection and energy saving zero waste gas emission expanded pellet diet production line and production method |
| CN112167681A (en) * | 2020-10-10 | 2021-01-05 | 广东兴牧科技有限公司 | System for factory mechanized continuous production fermented feed |
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| CN113519875A (en) * | 2021-07-12 | 2021-10-22 | 南京可莱威生物科技有限公司 | Screening formula pig feed processing is with single twin-screw integral type bulking machine |
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| CN114158647A (en) * | 2021-12-17 | 2022-03-11 | 山东中牧饲料科技有限公司 | Preparation system of balanced oil powder of emulsification for feeding |
| CN115211573A (en) * | 2022-07-14 | 2022-10-21 | 扬州科润德机械有限公司 | Automatic production system and production method for baked food |
| CN115211573B (en) * | 2022-07-14 | 2023-06-16 | 扬州科润德机械有限公司 | Automatic production system and production method for baked food |
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