CN107765671A - A kind of Feed Manufacturing process equipment and feed production method with pipe magnetic separator - Google Patents

A kind of Feed Manufacturing process equipment and feed production method with pipe magnetic separator Download PDF

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Publication number
CN107765671A
CN107765671A CN201711327149.0A CN201711327149A CN107765671A CN 107765671 A CN107765671 A CN 107765671A CN 201711327149 A CN201711327149 A CN 201711327149A CN 107765671 A CN107765671 A CN 107765671A
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China
Prior art keywords
feed
conveyer belt
manufacturing process
control system
process equipment
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Application number
CN201711327149.0A
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Chinese (zh)
Inventor
秦宪忠
温世昌
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Annwa Da Da Animal Husbandry Co Ltd
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Annwa Da Da Animal Husbandry Co Ltd
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Priority to CN201711327149.0A priority Critical patent/CN107765671A/en
Publication of CN107765671A publication Critical patent/CN107765671A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/4183Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K40/00Shaping or working-up of animal feeding-stuffs
    • A23K40/10Shaping or working-up of animal feeding-stuffs by agglomeration; by granulation, e.g. making powders
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N17/00Apparatus specially adapted for preparing animal feeding-stuffs
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01GWEIGHING
    • G01G17/00Apparatus for or methods of weighing material of special form or property
    • G01G17/04Apparatus for or methods of weighing material of special form or property for weighing fluids, e.g. gases, pastes
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N15/00Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
    • G01N15/02Investigating particle size or size distribution
    • G01N15/0205Investigating particle size or size distribution by optical means
    • G01N15/0227Investigating particle size or size distribution by optical means using imaging; using holography
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N9/00Investigating density or specific gravity of materials; Analysing materials by determining density or specific gravity
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41875Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N15/00Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
    • G01N15/02Investigating particle size or size distribution
    • G01N2015/0294Particle shape

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Biochemistry (AREA)
  • Immunology (AREA)
  • Health & Medical Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Food Science & Technology (AREA)
  • General Health & Medical Sciences (AREA)
  • Automation & Control Theory (AREA)
  • Quality & Reliability (AREA)
  • Pathology (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Dispersion Chemistry (AREA)
  • Zoology (AREA)
  • Control Of Conveyors (AREA)

Abstract

A kind of Feed Manufacturing process equipment and feed production method,Including dust removal machine,Scrapper conveyor,Elevator,Double-deck pellet receiving sieve,Impeller feeding machine,Pulper,Pipe magnetic separator,Close wind screw feeder,It is characterized in that,Also include control system and products detection system,Control system includes charging cleaning and crushing system,Dispensing and hybrid system,Control system and pulse dust removal machine,Scrapper conveyor,Elevator,Double-deck pellet receiving sieve,Impeller feeding machine,Pulper,Pipe magnetic separator,Close the connection of wind screw feeder,Control system includes computer,PLC,Man-machine interactively equipment,Weighing sensor,Revolution counter,Warning device and PID modules,Manufacturing and processing equipment also includes products detection system,Products detection system includes feeder,Conveyer belt,Motor,Conveyer belt,Camera,Computer,Electronic scale,For to the feed granules size after processing,The physical characteristics such as density are monitored.

Description

A kind of Feed Manufacturing process equipment and feed production method with pipe magnetic separator
Technical field
The present invention relates to a kind of animal feed manufacture field, and in particular to a kind of Feed Manufacturing process equipment and Feed Manufacturing Processing method.
Background technology
As living standard improves, people increasingly focus on food nourishment composition and the collocation of intake, to dairy produce and meat Based food proposes higher nutritional ingredient requirement, and this science raising undoubtedly to animal proposes very high requirement.Conventional In feed preparation, it is to set technique for fixing parameter before manufacture, tune can not be made according to situation in process of production Whole, this also causes the unqualified factor of the product as caused by other situations in production process to be monitored in time, can not and When according to situation adjusting process parameter, cause the quality of production low with efficiency.
Meanwhile as the popularization of automatic producing technology, all trades and professions all lift automated production degree energetically.Feed adds Work technique is constantly changed, and new ideas, new technology in feed manufacturing, new equipment are constantly suggested.However, present feed Automated production degree not enough, current most of feed factories are only used for for the substantial amounts of record of production on computer Achieve, do not perform an analysis, handle and improve, not by real automatic closed loop production application into the production of feed.
The content of the invention
Present invention aims at a kind of Feed Manufacturing process equipment of automation is provided, the equipment has high automation Level, the production process of feed can be automatically controlled, and monitoring can be sampled to the feed Cheng Ping of output, according to monitoring result pair Technological parameter in production process carries out feedback adjustment.
A kind of Feed Manufacturing process equipment, including dust removal machine, scrapper conveyor, elevator, double-deck pellet receiving sieve, impeller feeding Machine, pulper, pipe magnetic separator, close wind screw feeder, it is characterised in that also including control system and products detection system, control system bag Include charging cleaning and crushing system, dispensing and hybrid system, control system and pulse dust removal machine, scrapper conveyor, elevator, double-deck grain Material receiving sieve, impeller feeding machine, pulper, pipe magnetic separator, close wind screw feeder connection, control system include computer, PLC, Man-machine interactively equipment, weighing sensor, revolution counter, warning device and PID modules, wherein, computer by serial ports respectively with PLC Controller, weighing sensor, revolution counter connection, PLC are connected with human-computer interaction device, PID modules, warning device;It is raw Production process equipment also includes products detection system, and products detection system includes feeder, conveyer belt, motor, conveyer belt, shooting Head, computer, electronic scale, for being monitored to physical characteristics such as the feed granules size after processing, density;Computer is with taking the photograph As head, electronic scale electrical connection, motor driven transmission belt conveying feed granules, the discharge end of feeder is located at the upper of conveyer belt one end Side, feed granules fall on a moving belt after being discharged by feeder, and conveyer belt is provided with shooting case, and video camera is inside shooting case Top, video camera can photograph the feed granules size advanced on conveyer belt, and the lower section of the conveyer belt other end is provided with electronic scale, from Feed granules after conveyer belt discharging fall on electronic scale.
A kind of preferable technical scheme is that the dust removal machine is pulse dust removal machine.
A kind of preferable technical scheme is, the control system also includes frequency converter, the frequency converter respectively with revolution counter Connected with PLC.
A kind of preferable technical scheme is that the human-computer interaction device is touch-screen.
A kind of preferable technical scheme is that the feeder is vibration feeding machine.
A kind of preferable technical scheme is that color and the feed granules difference of the conveyer belt are larger, and camera can be distinguished Conveyer belt and feed granules.
A kind of preferable technical scheme is that described warning device includes smoke alarm, current alarm.
A kind of preferable technical scheme is to be provided with light source in the shooting case.
Present invention also defines a kind of feed making method, including step:
Raw material feeding;
Control system control raw material blend, receiving sieve;
Control system control dispensing, mixing;
Granulation;
Detecting system is sampled detection to the feed of granulation;
Production process parameters are adjusted by computer according to testing result.
The parameter of the sampling Detection includes feed granules geomery and weight.
Based on above-mentioned technical proposal, there is following beneficial effect in the present invention relative to prior art:
According to the Feed Manufacturing process equipment and production and processing method of the present invention, the process automation journey of feed can be effectively lifted Degree, using computer and PLC control upper and lower computer control production process, PLC can by Interface Controller dust removal machine, scrapper conveyor, carry The machine of liter, double-deck pellet receiving sieve, impeller feeding machine, pulper, pipe magnetic separator, the operation for closing the equipment such as wind screw feeder, at the same it is available Data sampling sensor obtains the parameter in production process.By detecting system can effective detection finished feed size, density Etc. parameter, and control system is fed back to, realize real-time monitor production process.Therefore, using the application manufacturing and processing equipment and Production and processing method, full-automatic production can be achieved.
Brief description of the drawings
Fig. 1 is the logical connection structure of the application control system.
Fig. 2 is the application detecting system structure.
Fig. 3 is pipe magnetic separator.
Embodiment
Embodiment one
A kind of Feed Manufacturing process equipment, including dust removal machine, scrapper conveyor, elevator, double-deck pellet receiving sieve, impeller feeding machine, Pulper, pipe magnetic separator, close wind screw feeder, it is characterised in that also including control system and products detection system, control system include into Material is cleared up and crushing system, dispensing and hybrid system, at the beginning of control system and pulse dust removal machine, scrapper conveyor, elevator, double-deck pellet Cleaning, impeller feeding machine, pulper, pipe magnetic separator, close the connection of wind screw feeder, control system includes computer, PLC, artificial Interactive device, weighing sensor, revolution counter, warning device and PID modules, wherein, computer is controlled with PLC respectively by serial ports Device, weighing sensor, revolution counter connection, PLC are connected with human-computer interaction device, PID modules, warning device;Production adds Construction equipment also includes products detection system, and products detection system includes feeder 1, conveyer belt 4, motor 2, camera 7, electronic scale 12, for being monitored to physical characteristics such as the feed granules size after processing, weight, density;Computer 10 and camera 7, Electronic scale 12 electrically connects, and motor 2 drives transmission belt 4 to convey feed granules, and the discharge end of feeder 1 is located at the one end of conveyer belt 4 Top, feed granules fall on the transport belt 4 after being discharged by feeder 1, and conveyer belt 4 is provided with shooting case 6, and camera 7 is located at and taken the photograph As the inner tip of case 6, camera 7 can photograph the feed granules size advanced on conveyer belt 4, be set below the conveyer belt other end There is electronic scale 12, fall from the feed granules after the discharging of conveyer belt 4 on electronic scale 12.
Pipe magnetic separator includes shell 31, AD 32, magnetic core and speed reduction screen 37, and shell 31 is that upper and lower ends are equipped with opening Cylinder, and the diameter being open is less than the diameter of cylinder, the intracavitary upper end of shell 31 is provided with hook, and speed reduction screen 37 is hung in shell 31, Aperture of door is provided with the shell wall of the side of shell 31, the medial surface of AD 32 is provided with sealing ring 33, set on the lateral surface of AD 32 There is handle 38, one end of AD 32 is movably arranged on by hinge on the aperture of door of shell 31, and the other end of AD 32 is provided with Locking device 36, magnetic core include stainless steel cask 34 and electromagnet 35, and the top of stainless steel cask 34 is provided with tapered cap, the side of stainless steel cask 34 Wall bottom is divided into waveform, and stainless steel cask 34 is arranged on by support on the medial surface of AD 32, and electromagnet 35 is arranged on not Become rusty in steel drum 34.
A kind of preferable technical scheme is that the dust removal machine is pulse dust removal machine.
A kind of preferable technical scheme is, the control system also includes frequency converter, the frequency converter respectively with revolution counter Connected with PLC.
A kind of preferable technical scheme is that the human-computer interaction device is touch-screen.
A kind of preferable technical scheme is that the feeder 1 is vibration feeding machine 1.
A kind of preferable technical scheme is that color and the feed granules difference of the conveyer belt 4 are larger, and camera 7 can area Divide conveyer belt and feed granules.A kind of preferable technical scheme is that described warning device includes smoke alarm, electric current is alarmed Device.
Control system configures host computer one and man-machine interaction touch-screen one, for operating personnel to each production Equipment is operated, and monitors whole proportioning process, automatic Load control system, and offer Product Data Management, form are beaten in time The service such as print.Man-machine interaction touch screen interface is programmed using distinctive touch-screen software, is realized and PLC real-time Data Transmissions With communication.PLC, as control main frame, automatic blending, automatic Load control is carried out using computer from Siemens S7 series PLC And the setting of relevant parameter, by the operating condition of display display feed proportioning system.
The system, also require possess following two functions:
(a) parameter display function:Directly show that user needs to observe the feed proportioning system of monitoring at any time on a display screen
And crushing system data (such as material weight, crushing electric current, feeding frequency), become with numerical value, percentage, concrete graphic and color The forms such as change reflect.
(b) warning function:On picture, zone of alarm is set or alarm screen is ejected when alarm signal occurs, display report Alert equipment, region, parameter etc., the change of relevant device picture color, and removing or the prompting of reset function are provided.In man-machine interaction On touch-screen, a scram button is set for each system, promptly puts and stops for the system armamentarium.Crushing main frame at the scene Side is provided with live scram button.
The current value for having key equipment (1 more than SkW power motors and elevator) on man-machine interaction touch-screen is shown.
Y/ △ reduced-voltage startings are used with upper motor to 15kW, to below 11kW motor using directly initiating, controlled
System has overload Thermal protection, short-circuit protection function.
Detecting system includes feeder 1, conveyer belt 4, motor 2, camera 7, electronic scale 12, for the feed after processing The physical characteristics such as particle size, density are monitored.
Computer 10 is electrically connected with camera 7, electronic scale 12 by cable 11, and motor 2 drives transmission belt 4 to convey feed Grain 3, feeder 1 is vibration feeding machine, the more particles that effectively can be separately adhered in vibration processes, more so as to avoid being adhered Particle is taken by camera 7, causes error message.
The discharge end of vibration feeding machine is located at the top of the one end of conveyer belt 4, and feed granules fall after being discharged by feeder 1 to be passed Send on band 4.Conveyer belt 4 is provided with shooting case 6, and camera 7 is provided with camera lens 5 in the shooting inner tip of case 6, camera 7, Camera 7 can avoid other shadow interference cameras from absorbing normal particle image in casing.
Further, image to have in case 6 and the feed being continuously traveling on conveyer belt can be photographed provided with the video camera of light source 8 Grain, the lower section of the conveyer belt other end are provided with electronic scale, fall from the feed granules after conveyer belt discharging on electronic scale.
Conveyer belt is the carrier for conveying sample, and sample particle drops down onto conveyer belt by being fed module and is sent into follow-up detection Link.Conveyer belt does not only have transportation function, while the still capture background as particle image, the pattern of conveyer belt and color Selection decides the imaging effect of system.Therefore, conveyer belt selects the color big with feed granules colouring discrimination, can specifically use Be PVC milky adhesive tapes, belt size is 250mmx3450mm, and the conveyer belt elasticity is unlikely to deform well, durable to bear dirty, and Pollution will not be produced to detection sample, it is clearly demarcated with the feed granules color contrast difference ten of detection using this white belt as background It is aobvious, white powder in wheat and corn flour particle can also be filtered out in the picture, being capable of efficient hardening particle characteristic and desalination Other influence factors.
Embodiment two
A kind of feed making method using Feed Manufacturing process equipment, it is characterised in that including step:
Raw material feeding;
Control system control raw material blend, receiving sieve;
Control system control dispensing, mixing;
Granulation;
Detecting system is sampled detection to the feed of granulation;
Production process parameters are adjusted by computer according to testing result.
The parameter of the sampling Detection includes feed granules geomery and weight.

Claims (10)

1. a kind of Feed Manufacturing process equipment with pipe magnetic separator, including dust removal machine, scrapper conveyor, elevator, double-deck pellet receiving sieve, Impeller feeding machine, pulper, pipe magnetic separator, close wind screw feeder, it is characterised in that also including control system and products detection system, control System processed and pulse dust removal machine, scrapper conveyor, elevator, double-deck pellet receiving sieve, impeller feeding machine, pulper, pipe magnetic separator, close wind Screw feeder connects, and control system includes computer, PLC, man-machine interactively equipment, weighing sensor, revolution counter, warning device With PID modules, wherein, computer is connected with PLC, weighing sensor, revolution counter respectively by serial ports, PLC It is connected with human-computer interaction device, PID modules, warning device;Manufacturing and processing equipment also includes products detection system, Product checking system System includes feeder, conveyer belt, motor, conveyer belt, camera, electronic scale, for feed granules size, the density after processing It is monitored etc. physical characteristic;Computer electrically connects with camera, electronic scale, motor driven transmission belt conveying feed granules, on The discharge end of material machine is located at the top of conveyer belt one end, and feed granules fall after being discharged by feeder on a moving belt, on conveyer belt Provided with shooting case, video camera can photograph the feed granules size advanced on conveyer belt located at shooting case inner tip, video camera, The lower section of the conveyer belt other end is provided with electronic scale, falls from the feed granules after conveyer belt discharging on electronic scale;The pipe magnetic separator Including shell, AD, magnetic core and speed reduction screen, shell is the cylinder that upper and lower ends are equipped with opening, and the diameter being open is less than The diameter of cylinder, upper end is provided with hook in outer shell cavity, and speed reduction screen is hung in shell, and aperture of door is provided with the shell wall of shell side, ties up Repair a medial surface and be provided with sealing ring, the lateral surface of AD is provided with handle, and one end of AD is installed by hinge activity On the aperture of door of shell, the other end of AD is provided with locking device, and magnetic core includes stainless steel cask and electromagnet, stainless steel cask top End is provided with tapered cap, and stainless steel cask lower sidewall is divided into waveform, and stainless steel cask is arranged on the medial surface of AD by support On, electromagnet is arranged in stainless steel cask.
2. Feed Manufacturing process equipment as claimed in claim 1, it is characterised in that the dust removal machine is pulse dust removal machine.
3. Feed Manufacturing process equipment as claimed in claim 1, it is characterised in that the control system also includes frequency converter, The frequency converter is connected with revolution counter and PLC respectively.
4. Feed Manufacturing process equipment as claimed in claim 1, it is characterised in that the human-computer interaction device is touch-screen.
5. Feed Manufacturing process equipment as claimed in claim 1, it is characterised in that the feeder is vibration feeding machine.
6. Feed Manufacturing process equipment as claimed in claim 1, it is characterised in that the color and feed granules of the conveyer belt Colouring discrimination is larger, and camera can distinguish conveyer belt and feed granules.
7. Feed Manufacturing process equipment as claimed in claim 1, it is characterised in that described warning device includes smog alarm Device, current alarm.
8. Feed Manufacturing process equipment as claimed in claim 1, it is characterised in that be provided with light source in shooting case.
9. a kind of feed making method of Feed Manufacturing process equipment using as described in claim any one of 1-8, its feature It is, including step:Raw material feeding;Control system control raw material blend, receiving sieve;Control system control dispensing, mixing;
Granulation;Detecting system is sampled detection to the feed of granulation;Production process is adjusted by computer according to testing result Parameter.
10. feed making method as claimed in claim 9, it is characterised in that the parameter of the sampling Detection includes feed Particle shape shape dimension and weight.
CN201711327149.0A 2017-12-13 2017-12-13 A kind of Feed Manufacturing process equipment and feed production method with pipe magnetic separator Pending CN107765671A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711327149.0A CN107765671A (en) 2017-12-13 2017-12-13 A kind of Feed Manufacturing process equipment and feed production method with pipe magnetic separator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711327149.0A CN107765671A (en) 2017-12-13 2017-12-13 A kind of Feed Manufacturing process equipment and feed production method with pipe magnetic separator

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CN107765671A true CN107765671A (en) 2018-03-06

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109814435A (en) * 2018-12-21 2019-05-28 芜湖恒美电热器具有限公司 PTC finished product package size fool proof system

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109814435A (en) * 2018-12-21 2019-05-28 芜湖恒美电热器具有限公司 PTC finished product package size fool proof system

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Application publication date: 20180306