CN209859004U - Full-automatic production system of mosquito-repellent incense - Google Patents
Full-automatic production system of mosquito-repellent incense Download PDFInfo
- Publication number
- CN209859004U CN209859004U CN201920439121.4U CN201920439121U CN209859004U CN 209859004 U CN209859004 U CN 209859004U CN 201920439121 U CN201920439121 U CN 201920439121U CN 209859004 U CN209859004 U CN 209859004U
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- wireless communicator
- production system
- production
- conveyor belt
- plc controller
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 68
- 239000000077 insect repellent Substances 0.000 title claims abstract description 16
- 238000004891 communication Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 63
- 239000000843 powder Substances 0.000 claims description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 19
- 238000009835 boiling Methods 0.000 claims description 16
- 239000002245 particle Substances 0.000 claims description 16
- 238000003860 storage Methods 0.000 claims description 15
- 238000004806 packaging method and process Methods 0.000 claims description 13
- 241000255925 Diptera Species 0.000 claims description 11
- 238000012216 screening Methods 0.000 claims description 11
- 238000001035 drying Methods 0.000 claims description 9
- 238000012545 processing Methods 0.000 claims description 7
- 239000003610 charcoal Substances 0.000 description 11
- 238000000034 method Methods 0.000 description 7
- 238000000265 homogenisation Methods 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- 229920002472 Starch Polymers 0.000 description 5
- 238000010411 cooking Methods 0.000 description 5
- 235000019698 starch Nutrition 0.000 description 5
- 239000008107 starch Substances 0.000 description 5
- 238000007873 sieving Methods 0.000 description 4
- 101100408464 Caenorhabditis elegans plc-1 gene Proteins 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013480 data collection Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses a full-automatic production system of mosquito-repellent incense, include: a PLC controller; a human-machine interface in communication with the PLC; the wireless communicator is in communication connection with the PLC; the data acquisition devices are respectively and electrically connected with the wireless communicator; the control devices are respectively and electrically connected with the wireless communicator; the production device, the data acquisition device and the control device are all arranged on the production device. The utility model is not only simple in structure, degree of automation is high, and production is convenient.
Description
Technical Field
The utility model relates to the technical field of machinery, more specifically the utility model relates to a full-automatic production system of mosquito-repellent incense that says so.
Background
With the rapid development of society and the remarkable improvement of economic level of people, the automation degree of production and transportation gradually rises.
However, in the prior art, the automation degree of the production system is low, the mosquito-repellent incense preparation process is complex, and a large amount of manpower monitoring and operation are still needed in the using process, so that the labor cost is high, and the production is inconvenient.
Therefore, how to provide a mosquito incense production system with high intelligence degree and convenient production is a problem which needs to be solved urgently by the technical personnel in the field.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model provides a mosquito-repellent incense full-automatic production system and production method that intelligent degree is high, production is convenient.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a full-automatic production system of mosquito-repellent incense which characterized in that includes:
a PLC controller;
a human-machine interface in communication with the PLC;
the wireless communicator is in communication connection with the PLC;
the data acquisition devices are respectively and electrically connected with the wireless communicator;
a plurality of control devices each electrically connected to the wireless communicator;
the production device, the data acquisition device with controlling means all set up in production device is last.
The utility model has the advantages that: the utility model discloses full-automatic production system of mosquito-repellent incense is provided with data acquisition device on apparatus for producing, can effectually obtain the state of material among the apparatus for producing. And the data acquisition device is electrically connected with the wireless communicator, can transmit the data information to the wireless communicator and then to the PLC controller, and the PLC controller can send an instruction to control the next work of the production device according to the obtained material state and simultaneously display the data information of the material on a human-computer interface. And the user can set parameters in each process artificially according to the data information of the materials. Obviously, the utility model discloses full-automatic production system of mosquito-repellent incense, simple structure, convenient operation not only, and intelligent degree is high, and automatic production is more convenient.
Further, the production device comprises a first feeding port, a powder screening machine, a homogenizing warehouse and a first material storage device which are all provided with control devices and are sequentially connected through a conveyor belt; the second feeding port, the second stocker and the material boiling device are all provided with a control device and are sequentially connected through a conveyor belt; the stirring machine, the material processing device and the full-automatic packaging device are all provided with a control device and are sequentially connected through a conveying belt; the first material storage device and the material boiling device are both connected with the stirrer through a conveyor belt; the material boiling device is also connected with a water storage device.
Further, the data acquisition device comprises a first granularity sensor arranged on the powder screening machine, a second granularity sensor arranged on the homogenizing warehouse, a concentration sensor arranged on the material boiling device, a first weight sensor arranged on the first material storage device, a second weight sensor arranged on the second material storage device and a temperature sensor arranged on the material boiling device.
Further, the material processing device comprises a forming machine and a drying machine which are connected through a conveying belt.
Further, the data acquisition device also comprises a water content sensor arranged on the dryer.
The utility model also provides an automatic mosquito-repellent incense full-automatic production method, which comprises the following steps:
step (1): putting the materials into a production device;
step (2): the data acquisition devices respectively collect data information of different positions of the production device;
and (3): the wireless communicator receives the data information obtained by the data acquisition device and transmits the data information to the PLC in a wireless transmission mode;
and (4): the PLC controller transmits data information to a human-computer interface; simultaneously transmitting the control command to the wireless communicator;
and (5): the wireless communicator transmits a control instruction to the control device;
and (6): and the control device controls the production device to work according to the control instruction.
The utility model discloses automatic production method's beneficial effect is: the utility model discloses automatic production method adopts a plurality of data collection device, can be at any time the information situation at each position of effectual control automatic production device to can the effectual state that obtains material in the apparatus for producing. The data information is transmitted to the wireless communicator and then transmitted to the PLC controller, and the PLC controller can send an instruction to control the next step of the production device according to the obtained material state. The utility model discloses automatic production method is simple, effective, and degree of automation is high, and production is convenient.
Further, the data information in the step (2) comprises particle size information, weight information, concentration information, water content information and temperature information of the material.
Further, the control instructions in the steps (4) to (6) comprise starting the full-automatic mosquito incense production system, closing the full-automatic mosquito incense production system, controlling the opening and closing of the conveyor belt, screening time, homogenizing time, water adding amount, cooking time, storing weight, stirring time, opening automatic packaging and closing automatic packaging.
And (4) the control instruction in the steps (4) to (6) is a control instruction sent by the PLC (1) according to the parameters set by the human-computer interface (6) and the data information.
According to the technical scheme, compared with the prior art, the utility model discloses a full-automatic production system of mosquito-repellent incense and a production method thereof. The production device is provided with the data acquisition device, so that the state of the materials in the production device can be effectively obtained. And the data acquisition device is electrically connected with the wireless communicator, can transmit the data information to the wireless communicator and then to the PLC controller, and the PLC controller can send an instruction to control the next work of the production device according to the obtained material state and simultaneously display the data information of the material on a human-computer interface. And the user can set parameters in each process artificially according to the data information of the materials. Obviously, the utility model discloses full-automatic production system of mosquito-repellent incense, simple structure, convenient operation not only, and intelligent degree is high, and automatic production is more convenient.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
FIG. 1 is a schematic structural diagram of a fully automatic mosquito incense production system provided by the utility model;
fig. 2 is a schematic structural diagram of the present invention.
Figure 3 attached drawing is the utility model provides a full-automatic production flow chart.
Figure 4 attached drawing is the utility model provides a full-automatic production flow chart.
In the drawings: 1. a PLC controller; 2. a wireless communicator; 3. a data acquisition device; 31. a first particle size sensor; 32. a second particle size sensor; 33. a concentration sensor; 34. a first weight sensor; 35. A second weight sensor. 4. A control device; 5. a production device; 511. a first feeding port; 512. a first feeding port; 52. a powder screening machine; 53. a homogenization silo; 541. a first stocker; 542. a second stocker; 55. boiling the material device; 56. a blender; 57. a material handling device; 571. a forming machine; 572. a dryer; 58. a full-automatic packaging device; 59. a water reservoir.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention. The standard time, the standard value and the processing completion after the determined time are all data set in the intelligent terminal.
As shown in figure 1, the embodiment of the utility model discloses a full-automatic production system of mosquito-repellent incense, include: a PLC controller 1;
a human-computer interface 6 in communication connection with the PLC controller 1;
a wireless communicator 2 in communication with the PLC controller 1;
a plurality of data acquisition devices 3 each electrically connected to the wireless communicator 2;
a plurality of control devices 4 each electrically connected to the wireless communicator 2;
the production device 5, the data acquisition device 3 and the control device 4 are all arranged on the production device 5.
As shown in fig. 3, in some embodiments of the present invention, the production device 5 includes a first material inlet 511, a powder screening machine 52, a homogenizing silo 53, a first material storage 541, which are all provided with the control device 4 and are connected in sequence by a conveyor belt; a second material storage device 542 and a material boiling device 55 which are provided with the control device 4 and are connected in sequence through a second material feeding port 512 and a conveyor belt; and a stirrer 56, a material processing device 57 and a full-automatic packaging device 58 which are all provided with the control device 4 and are connected in sequence through a conveyor belt; the first material storage 541 and the material boiling device 55 are both connected with the stirrer 56 through a conveyor belt; the boiler 55 is also connected to a water reservoir 59.
As shown in fig. 2, in some embodiments of the present invention, the data collecting device 3 comprises a first particle size sensor 31 disposed on the powder sifter, a second particle size sensor 32 disposed on the homogenization silo, a concentration sensor 33 disposed on the boiler 55, a first weight sensor 34 disposed on the first hopper 54, a second weight sensor 35 disposed on the second hopper 542, and a temperature sensor 36 disposed on the boiler 55.
Advantageously, the data acquisition means 3 further comprise a water content sensor.
As shown in fig. 4, in other embodiments of the present invention, the material processing device 57 includes a forming machine 571 and a drying machine 572 connected by a conveyor.
The utility model discloses an automatic production method of mosquito-repellent incense, including the following step:
step (1): putting the materials into a production device 5;
step (2): the data acquisition devices 3 respectively collect data information of different positions of the production device 5;
and (3): the wireless communicator 2 receives the data information obtained by the data acquisition device 3 and transmits the data information to the PLC controller 1 in a wireless transmission mode;
and (4): the PLC controller 1 transmits the data information to the human-computer interface 6; simultaneously transmitting a control instruction to the wireless communicator 2;
and (5): the wireless communicator 2 transmits the control instruction in the step (4) to the control device 4;
and (6): and the control device 4 controls the production device 5 to work according to the control instruction. Advantageously, the data information in step (2) includes particle size information, weight information and concentration information, moisture content information and temperature information of the material.
Advantageously, the control instructions in steps (4) - (6) each include starting the fully automatic mosquito incense production system, closing the fully automatic mosquito incense production system, controlling the opening and closing of the conveyor belt, the powder sieving time, the homogenizing time, the water adding amount, the material boiling time, the material storage weight, the stirring time, opening the automatic package and closing the automatic package.
Advantageously, the control command in steps (4) - (6) is a control command sent by the PLC controller (1) according to the parameters set by the human-machine interface (6) and the data information.
In other embodiments of the present invention, the fully automatic production method of mosquito incense of the present invention comprises the following steps:
putting charcoal powder into a first feeding port 511 in the production device 5; then the powder is transmitted to a powder sieving machine 52 through a conveyor belt for sieving, a first particle size sensor 31 arranged on the powder sieving machine 52 acquires particle size information of the charcoal powder, and transmits the information to a wireless communicator 2 and then to a PLC (programmable logic controller) 1;
if the particle size after screening reaches the standard value, the PLC 1 sends out an instruction according to the screening condition, transmits the instruction to the wireless communicator 2, then transmits the instruction to the control device 4 on the powder screening machine 52, controls the powder screening machine 52 to stop screening, and transmits the screened charcoal powder to the homogenizing warehouse 53 through the conveyor belt for automatic homogenizing treatment;
the second particle size sensor 32 arranged on the homogenizing bank 53 acquires particle size information of the charcoal powder, transmits the information to the wireless communicator 2, and then transmits the information to the PLC controller 1; if the homogenized particle size reaches the standard value, the PLC 1 sends out an instruction according to the homogenization condition, transmits the instruction to the wireless communicator 2, then transmits the instruction to the control device 4 on the homogenization warehouse 53, controls the homogenization warehouse 53 to stop the homogenization treatment, and conveys the homogenized charcoal powder to the first hopper 541 through a conveyor belt;
the first weight sensor 34 on the first hopper 541 acquires the weight information of charcoal powder, transmits the information to the wireless communicator 2, and then transmits the information to the PLC controller 1; the PLC controller 1 sends an instruction according to the weight information of the charcoal powder in the first stocker 541, transmits the instruction to the wireless communicator 2, transmits the instruction to the controller 4 of the first stocker 541, controls the amount of the charcoal powder transmitted to the boiler 55, then the PLC controller 1 sends an instruction to the wireless communicator 2, and the PLC controller 1 sends an instruction to the wireless communicator 2, transmits the instruction to the controller 4 of the boiler 55, and transmits the charcoal powder in the boiler 55 to the stirrer 56; meanwhile, the instruction is sent to the wireless communicator 2 and then is sent to the controller 4 of the stirrer 56 to control the stirrer 56 to start stirring;
simultaneously, starch is put into a second feeding port 512 in the production device 5; and then conveyed to the second hopper 542 by a conveyor belt; the second weight sensor 35 on the second stocker 542 acquires weight information of the material, and transmits the information to the wireless communicator 2 and then to the PLC controller 1; the PLC controller 1 sends a command according to the weight information of the materials in the second stocker 542 to be transmitted to the wireless communicator 2 and then to the controller 4 of the second stocker 542 to control the amount of starch transmitted to the boiler 55, and meanwhile, the PLC controller 1 sends a command to be transmitted to the wireless communicator 2 and then to the controller 4 on the water storage device 59 to control the water storage device 59 to add water suitable for the materials with the weight into the boiler 55; then the PLC controller 1 sends an instruction to be transmitted to the wireless communicator 2 and then to the controller 4 of the material boiling device 55 to control the material boiling device 55 to start to boil the materials; and a temperature sensor 36 on the material boiling device acquires the material boiling temperature information; when the boiled materials are boiled, the temperature sensor 36 transmits the information to the wireless communicator 2 and then transmits the information to the PLC controller 1; the PLC controller 1 sends an instruction to be transmitted to the wireless communicator 2 and then to the controller 4 of the boiler 55 to control time and temperature; when the cooking time of the cooking device 55 reaches the standard time, the PLC controller 1 transmits an instruction to the wireless communicator 2 and then to the controller 4 of the cooking device 55, and transmits the starch in the cooking device 55 to the stirrer 56;
the starch and the charcoal are simultaneously stirred, when the stirring time of the stirrer 56 reaches the standard time, the PLC 1 transmits an instruction to the wireless communicator 2, then transmits the instruction to the controller 4 of the stirrer 56, and transmits the material in the stirrer 56 to the forming machine 571; then, a command is sent to the wireless communicator 2 and then transmitted to the controller 4 of the molding machine 571, so that the molding machine 571 is controlled to process the material;
after the determined time, the PLC controller 1 transmits the instruction to the wireless communicator 2, then transmits the instruction to the controller 4 of the forming machine 571, transmits the material to the drying device 572 through the conveyor belt for drying treatment, and simultaneously, the water content sensor arranged on the drying device 572 acquires the water content information of the material, transmits the information to the wireless communicator 2, and then transmits the information to the PLC controller 1; if the water content reaches the standard value, the PLC controller 1 sends out an instruction according to the water content information of the material to be transmitted to the wireless communicator 2 and then to the controller 4 on the drying device 572; the drying device 572 is controlled to transmit the materials to a full-automatic packaging device 573 for packaging;
the second weight sensor 35 arranged on the full-automatic packaging device 58 acquires weight information of the material, transmits the weight information to the wireless communicator 2 and then transmits the weight information to the PLC controller 1; if the second weight sensor 35 detects that the weight in the full-automatic packaging device 58 is zero, the PLC controller 1 sends out an instruction according to the weight information of the materials in the full-automatic packaging device 58 and transmits the instruction to the wireless communicator 2, and then transmits the instruction to the controller 4 on the full-automatic packaging device 58, so that the full-automatic packaging device 58 is controlled to stop working.
In addition, in the process, the weight information of the charcoal powder and the starch, the water adding amount information, the stirring time, the material boiling temperature, the particle size of the sieved powder and homogenized particles and the water content after drying are displayed on a human-computer interface. And the data information of each step can be set on the human-computer interface, and the PLC can control the automatic production of the mosquito-repellent incense according to the parameter information set on the human-computer interface.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other. The device disclosed by the embodiment corresponds to the method disclosed by the embodiment, so that the description is simple, and the relevant points can be referred to the method part for description.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (5)
1. The utility model provides a full-automatic production system of mosquito-repellent incense which characterized in that includes:
a PLC controller (1);
a human-machine interface (6) in communication connection with the PLC controller (1);
a wireless communicator (2) in communication connection with the PLC controller (1);
a plurality of data acquisition devices (3) which are respectively and electrically connected with the wireless communicator (2);
a plurality of control devices (4) each electrically connected to the wireless communicator (2);
the production device (5), the data acquisition device (3) and the control device (4) are arranged on the production device (5).
2. The fully automatic mosquito incense production system according to claim 1, wherein the production device (5) comprises a first feeding port (511), a powder screening machine (52), a homogenizing bank (53) and a first material storage tank (541) which are all provided with the control device (4) and are connected in sequence through a conveyor belt; and a second material storage device (542) and a material boiling device (55) which are provided with a control device (4) and are connected in sequence through a conveyor belt; and a stirrer (56), a material processing device (57) and a full-automatic packaging device (58) which are all provided with a control device (4) and are connected in sequence through a conveyor belt; the first material storage device (541) and the material boiling device (55) are connected with the stirrer (56) through a conveyor belt; the boiler (55) is also connected with a water storage device (59).
3. The fully automatic mosquito incense production system according to claim 2, wherein the data acquisition device (3) comprises a first particle size sensor (31) arranged on the powder sifter, a second particle size sensor (32) arranged on the homogenizing silo, a concentration sensor (33) arranged on the boiler (55), a first weight sensor (34) arranged on the first hopper (54), a second weight sensor (35) arranged on the second hopper (542), and a temperature sensor (36) arranged on the boiler (55).
4. The fully automatic mosquito incense production system according to claim 2, wherein the material processing device (57) comprises a forming machine (571) and a drying machine (572) connected by a conveyor belt.
5. The fully automatic mosquito incense production system according to claim 4, wherein the data acquisition device (3) further comprises a water content sensor arranged on the dryer (572).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920439121.4U CN209859004U (en) | 2019-04-02 | 2019-04-02 | Full-automatic production system of mosquito-repellent incense |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920439121.4U CN209859004U (en) | 2019-04-02 | 2019-04-02 | Full-automatic production system of mosquito-repellent incense |
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| Publication Number | Publication Date |
|---|---|
| CN209859004U true CN209859004U (en) | 2019-12-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920439121.4U Expired - Fee Related CN209859004U (en) | 2019-04-02 | 2019-04-02 | Full-automatic production system of mosquito-repellent incense |
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| Country | Link |
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| CN (1) | CN209859004U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109947063A (en) * | 2019-04-02 | 2019-06-28 | 广西柳州昊邦日化有限公司 | A kind of mosquito-repellent incense fully-automatic production system and its production method |
-
2019
- 2019-04-02 CN CN201920439121.4U patent/CN209859004U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109947063A (en) * | 2019-04-02 | 2019-06-28 | 广西柳州昊邦日化有限公司 | A kind of mosquito-repellent incense fully-automatic production system and its production method |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191227 |
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| CF01 | Termination of patent right due to non-payment of annual fee |